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Nuclear space power systems computer simulation for preliminary system and mission analysis, considering Brayton, Rankine and thermionic systems
A multi-threaded software application has been developed in-house by the Ground Special Power (GSP) team at NASA Kennedy Space Center (KSC) to separately simulate and fully emulate all units that supply VDC power and battery-based power backup to multiple KSC launch ground support systems for NASA Space Launch Systems (SLS) rocket.
Commercialization of lithium-air batteries face many challenges, such as electrolyte decomposition, short cycle life, low energy efficiency, low power density, etc. However, commercialization of Li-air batteries for mass sensitive applications such as electric vehicles, portable power source, and drones is more challenging due to additional constraints of safety, electrolyte evaporation, high specific energy requirements, and reliable discharge times. In this presentation, we will present our finite element simulation results comparing Li-O2 and Li-air batteries using power density, energy density, specific power, and discharge times as metrics to evaluate different electrolytes and electrode geometry to reduce total mass and maximize discharge current. We use a finite element model and a discharge product model developed in which is based on porous electrode and concentrated electrolyte theories and the discharge product is modeled using quantum tunneling; for reaction kinetics and oxygen diffusion, an improved model was used. The electrolyte properties such as ion conductivity and ion diffusion were obtained from Molecular Dynamics (MD) simulations while the other parameters for the finite element model were calibrated to match experiments at high discharge current densities (>1.5 mA/cm2). The mass densities of different electrolytes were computed using MD simulations as well. For this presentation, we examine the practical electrochemical mass of a system at different current ratings, the sensitivity of mass to the use of ambient air as compared to pure oxygen as well as the electrolyte, which affects maximum current density and the total mass associated with the electrolyte (which includes the mass of additional components), and, the optimization of battery geometry for total discharge time, average discharge voltage, maximum discharge current, and minimum electrochemical mass.
The modeling and simulation of large dc spacecraft power systems necessitates considering the spacecraft power system as an interconnection of modular components. This paper presents a state-variable-based approach for dc spacecraft power system modeling and simulation. Each modular component is treated as a two-port network, and a state model is written with the port voltages as the inputs. The state model of a component is solved independently of the other components using its state transition matrix. The state variables of each component are updated assuming that the inputs are constant. Network analysis principles are then utilized to calculate the component inputs.
A Satellite Power System Microwave Transmission Simulator is described. The simulator generates and transmits a beam audible sound energy which is mathematically similar to the microwave beam which would transmit energy to Earth from a Solar Power Satellite. This allows areas such as power beam formation to be studied in a laboratory environment.
The Multi-Mission Power Analysis Tool (MMPAT) simulates a spacecraft power subsystem including the power source (solar array and/or radioisotope thermoelectric generator), bus-voltage control, secondary battery (lithium-ion or nickel-hydrogen), thermostatic heaters, and power-consuming equipment. It handles multiple mission types including heliocentric orbiters, planetary orbiters, and surface operations. Being parametrically driven along with its user-programmable features can reduce or even eliminate any need for software modifications when configuring it for a particular spacecraft. It provides multiple levels of fidelity, thereby fulfilling the vast majority of a project s power simulation needs throughout the lifecycle. It can operate in a stand-alone mode with a graphical user interface, in batch mode, or as a library linked with other tools. This software can simulate all major aspects of a spacecraft power subsystem. It is parametrically driven to reduce or eliminate the need for a programmer. Added flexibility is provided through user-designed state models and table-driven parameters. MMPAT is designed to be used by a variety of users, such as power subsystem engineers for sizing power subsystem components; mission planners for adjusting mission scenarios using power profiles generated by the model; system engineers for performing system- level trade studies using the results of the model during the early design phases of a spacecraft; and operations personnel for high-fidelity modeling of the essential power aspect of the planning picture.
A power source was developed to support testing for the Space Station Freedom Power Management and Distribution (PMAD) DC Testbed. The intent was to simulate as closely as possible the steady-state and transient responses of a solar array. Several breadboards and one thermal prototype were built and tested. Responses were successfully verified and improved upon during successive breadboards. The completed 90-string simulator consists of four power MOSFETs, four 25 watt source resistors, and four 250 watt drain source bypass resistors per string, in addition to the control circuitry.
A power source was developed to support testing for the Space Station Freedom Power Management and Distribution (PMAD) DC Testbed. The intent was to simulate as closely as possible the steady-state and transient responses of a solar array. Several breadboards and one thermal prototype were built and tested. Responses were successfully verified and improved upon during successive breadboards. The completed 90-string simulator consists of four power MOSFETs, four 25-watt source resistors, and four 250-watt drain source bypass resistors per string, in addition to the control circuitry.
This article presents work performed at NASA Ames involving the application of computational fluid dynamics (CFD) to the prediction of flows encountered by powered-lift aircraft operating in ground effect. These flows are characterized by jet and jet-induced flows interacting with the ground and aerodynamic surfaces. Over the last five years, work has progressed from simulating the interaction of a single jet impacting on a ground plane, through the simulation of a delta planform with multiple jets in ground effect, to an ongoing effort to simulate the complete flow about a Harrier AV-8B in ground effect. Efforts have also been made to predict the thermal interaction between hot propulsive jets and a landing surface of arbitrary thermal properties. Progress to data in each of these areas is outlined.
This article presents work performed at NASA's Ames Research Center involving the application of Computational Fluid Dynamics (CFD) to the prediction of flows encountered by powered-lift aircraft operating in ground effect. These flows are characterized by jet and jet-induced flows interacting with the ground and aerodynamic surfaces. Over the last five years, work has progressed from simulating the interaction of a single jet impacting on a ground plane, through the simulation of a delta planform with multiple jets in ground effect, to an ongoing effort to simulate the complete flow about a Harrier AV-8B in ground effect. Efforts have also been made to predict the thermal interaction between hot propulsive jets and a landing surface of arbitrary thermal properties. Progress to date in each of these areas will be outlined.
This paper presents the multi-convertor configurable simulator (MCCS) that can emulate piston/displacer dynamics and power outputs of various types of free-piston Stirling convertors developed at NASA GRC, including Technical Demonstration Convertor (TDC), Advanced Stirling Convertor (ASC), Flexure Isotope Stirling Convertor (FISC), Sunpower Robust Stirling Convertor (SRSC), and P2A. The MCCS can emulate up to four convertors, instead of two convertors in state-of-the-art Stirling simulators, and the maximum power output for each convertor is 1kW. Furthermore, hardware and software changes required to switch between convertors are minimized for easy conversion. A hardware-in-loop (HIL) system is used to easily switch between convertors by updating linearized modeling parameters in software. Also, switched-mode AC power supplies are used to generate wide ranges of voltage and current to emulate different types of Stirling convertors without replacing AC power supplies. Finally, the inductors emulating the linear alternator, which is the only hardware change needed for conversion, are modularized in alternator boxes to enable easy replacement of the inductors. These two features—easy conversion and capability of emulating up to four 1kW-convertors—will enable the validation tests of multi-convertor controller (MCC) concepts that are being developed by APL, the Dynamic Radioisotope Power System (DRPS) generator, and other controller developments for current and future DRPS flight projects. Finally, the MCCS is configured to demonstrate emulation of four FISCs and the outputs of the MCCS are compared with experimental data from the actual FISC.
Brayton cycle electric power generator simulation to study turbomachinery startup
Advances in electronics technology along with the advent of low cost multichannel Fast Fourier analyzers have made it practical to use higher order central difference formulas to measure power flow in 1- and 2-D structures. The method discussed uses five point differencing for the spatial derivatives in 1-D and a thirteen point difference pattern for the spatial derivatives in 2-D plates and shells. It is assumed that the measuring transducers are accelerometers. An analytical study of the higher order differencing method and the conventional two accelerometer method was performed as a preliminary to the application of these methods to actual aircraft structures. Some classical problems were analyzed in order to simulate and compare the performance of the two methods under near field measurement conditions. These near field conditions include examples of power flows near simple sources and simple boundaries. The estimates produced by the two methods were compared to the exact solution in each example. Presented are the theory and selected results of the study, which indicate that the bias errors of the two accelerometer method under near field measurement conditions may be much larger than previous studies have suggested.
A high power solar array simulator capable of providing the input power to simultaneously operate two 30 cm diameter ion thruster power processors was designed, fabricated, and tested. The maximum power point is set to between 150 and 7500 watts representing an open circuit voltage from 50 to 300 volts and a short circuit current from 4 to 36 amps. Illuminated solar cells are used as the control element to provide a true solar cell characteristic and permit the option of simulating changes in this characteristic due to variations in solar intensity and/or temperature of the solar array. This is accomplished by changing the illumination and/or temperature of the control cells. The response of the output to a step change in load closely approximates that of an actual solar array.
A high power solar array simulator capable of providing the input power to simultaneously operate two 30 cm diameter ion thruster power processors was designed, fabricated, and tested. The maximum power point may be set to between 150 and 7500 watts. This represents an open circuit voltage from 50 to 300 volts and a short circuit current from 4 to 36 amps. Illuminated solar cells are used as the control element. The illuminated solar cells provide a true solar cell characteristic and permit the option of simulating changes in this characteristic due to variations in solar intensity and/or temperature of the solar array. This is accomplished by changing the illumination and/or temperature of the control cells. The response of the output to a step change in load closely approximates that of an actual solar array.
The primary objective is to expose government, industry, and academic scientists to work underway at NASA-Ames towards the application of CFD to the powered lift area. One goal is to produce the technologies which will be required in the application of numerical techniques to, for example, the Supersonic STOVL program. The progress to date on the following specific projects is presented: Jet in ground effect with crossflow; Jet in a crossflow; Delta planform with multiple jets in ground effect; Integration of CFD with thermal and acoustic analyses; Improved flow visualization techniques for unsteady flows; YAV-8B Harrier simulation program; and E-7 simulation program.
A reliable isotope heat source simulator was designed for use in a Brayton power system. This simulator is composed of an electrically heated tungsten wire which is wound around a boron nitride core and enclosed in a graphite jacket. Simulator testing was performed at the expected operating temperature of the Brayton power system. Endurance testing for 5012 hours was followed by cycling the simulator temperature. The integrity of this simulator was maintained throughout testing. Alumina beads served as a diffusion barrier to prevent interaction between the tungsten heater and boron nitride core. The simulator was designed to maintain a surface temperature of 1311 to 1366 K (1900 to 2000 F) with a power input of approximately 400 watts. The design concept and the materials used in the simulator make possible man different geometries. This flexibility increases its potential use.
Small signal analysis was performed earlier to demonstrate the marked improvement of dynamic properties and stability margins of a switching regulator employing a novel feedforward input filter compensation scheme. A large signal nonlinear recurrent time domain model is presented for the converter to analyse the transient response due to a step input change with and without the presence of the proposed feedforward loop. The results are verified with experimental data.