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Stirling engine heater head consists of 18 double-turn coils of tubing, each of which is tightly wrapped with resistance-heating element, through which working gas flows. Coils form a toroid about periphery of heater-head body. With new resistance heater, total circuit resistance can be selected independently of tube geometry by changing size of wires and/or number of wire wraps around each tube.
Plans for evaluating, designing, fabricating, transporting and deploying cost effective and STS compatible offset wrap rib antennas up to 300 meters in diameter for mobile communications, Earth resources observation, and for the orbiting VLBI are reviewed. The JPL surface measurement system, intended for large mesh deployable antenna applications will be demonstrated and validated as part of the antenna ground based demonstration program. Results of the offset wrap rib deployable antenna technology development will include: (1) high confidence structural designs for antennas up to 100 meters in diameter; (2) high confidence estimates of functional performance and fabrication cost for a wide range of antenna sizes (up to 300 meters in diameter); (3) risk assessment for fabricating the large size antennas; and (4) 55 meter diameter flight quality hardware that can be cost effectively completed toto accommodate a flight experiment and/or application.
Systems-level technology for evolving cost-effective, STS compatible antennas that will be automatically deployed in orbit to perform a variety of missions in the 1985 to 2000 time period is discussed. For large space-based antenna systems, the LSST program has selected deployable antennas for development. The maturity of this class of antenna, demonstrated by the success of smaller size apertures, provides a potential capability for satisfying a significant number of near-term, space-based applications. The offset wrap-rib concept development is the basis of the JPL LSST antenna technology development program. Supporting technology to the antenna concept development include analytical performance prediction, the capability for measuring and evaluating mechanical antenna performance in the intended service environment, and the development of candidate system-level configurations for potential applications utilizing the offset wrap-rib antenna concept.
High-capacity heat pipe employs slender artery-and-wick structure. Ribbon of stainless steel screen wrapped around copper mandrel in conical copper forming tool. Outside edge of wrapped screen welded to layer on which it rests. Long heat pipe transports thermal energy at rate of 2,600 watts at operating temperature of 923 K.
Recent progress in thin (2-4 mils, 50-100 microns) silicon solar cells which extends the capability of the cells into areas of use for possible space missions is reviewed. The production of thin flexible arrays using wrapped-around junction and wrapped-around contact cells is considered. Attention is also given to the formation of cells with very low solar absorptance (alpha-s less than 0.66) through changes in the AR coating, changes in front contact area, and maximizing cell efficiency.
The current NASA-sponsored Antenna Technology Development Program of the offset wrap-rib antenna concept is based on a ground test program of 'proof of concept' hardware whose potential on-orbit performance is based on analytical estimates. The ground demonstration hardware represents a partial 55-meter diameter reflector and feed support structure. Testing will include automated deployment, reflector surface quality evaluation and validation of analytical performance models. Test results and hardware fabrication costs will be used to refine the models that will be the basis for the preliminary design of a 100-meter diameter wrap-rib antenna system. Additionally, the design, processes, tooling, fabrication techniques, fixturing and assembly approaches used for the 'proof of concept' hardware are directly applicable to building flight systems up to 100 meters in diameter.
Some seven different configurations of the NSI and other cables were tested in the NASA-MSFC Hot Gas Facility (HGF). The tests were conducted to study what happens to the cables when they are exposed to hot flow as was the case in the first two Shuttle flights, the STS-1 and STS-2. Protection of these components is vital for various functions especially to attain proper nozzle separation. The tests in the HGF demonstrated the severity of the aerodynamic forces combined with aero heating environment on the test cables and helped, in general, to evaluate the cable wrap materials and cable mounting hardware and technique. Blastape 2 cable wrap which is adequate for thermal protection of the cables must be properly clamped at its ends. The nylon clamps (or ties) used to secure cables to metal components inside the skirt could not withstand the heating. K5NA closeout material used on the outboard surface of the aft skirt when troweled over the cables performed excellently in protecting the cables and mounting hardware.
Procedures for manufacturing metal clad graphite resin structural elements applicable to optical systems requiring precisely controlled thermal and mechanical properties are described. Analytical estimates were made of the material properties that can be obtained for various ratios of graphite epoxy and aluminum cladding. Three graphite fiber systems were evaluated. Two manufacturing processes are described. One method is a procedure for manufacturing long tubes by wrapping aluminum foil over dry graphite fiber. Resin was applied by spreading before applying the aluminum wrap. A second approach, offering the opportunity for precise tuning of the coefficient of expansion, is by die flattening metal tubing through which a measured amount of fiber has been drawn. Prior to flattening, resin is injected, and after flattening or shaping the part is cured. This latter procedure offers the opportunity to fine tune the structure to achieve a CTE with a precision equal to that of the measuring systems-by modifying the number of fiber tows prior to manufacturing or by etching the metal after manufacturing. Experimental verification and demonstration data are presented for Gr/E bars with aluminum and steel skins.
Improved technique for attaching aluminum flange to aramid/epoxy duct prevents subsequent development of cracks in joint during thermal stress. Flange butted against cylindrical mold on which duct is fabricated. Flange has tapered neck so will nest in duct opening. Epoxy-impregnated aramid tape wrapped around mold so tape overlaps flange. While tape is wrapped, pressure applied to it and inside of flange as heated uniformly to maximum expected operating temperature. Heat and pressure maintained until aramid/epoxy laminations have cured.
Modified forming process removes volatile combustible materials. Flammability of cable-wrapping tape reduced by altering tape-manufacturing process. In new manufacturing process, tape formed by proprietary process of screw extrusion, followed by washing in solvent and drying. Tape then wrapped as before. Spectrogram taken after extrusion, washing, and drying shows lower hydrocarbon content. PTFE formed by new process suited to oxygen-rich environments. Safe in liquid oxygen of Space Shuttle tank and in medical uses; thin-wall shrinkable tubing in hospital test equipment, surgical instruments, and implants.
The present investigation was conducted with the aim to evaluate the practicality and difficulties of modern control design methods for large space structure controls. The evaluation is used as a basis for the identification of useful computer-based analysis tools which would provide insight into control characteristics of a spacecraft concept. A description is presented of the wrap-rib antenna and its packaging concept. Attention is given to active control requirements, a mathematical model of structural dynamics, aspects of sensor and actuator location, the analysis approach, controllability, observability, the concept of balanced realization, transmission zeros, singular value plots, analysis results, model reduction, and an interactive computer program. It is pointed out that the application of selected control analysis tools to the wrap-rib antenna demonstrates several capabilities which can be useful during conceptual design.
A fundamental problem in plasma theory is the question of the existence of MHD equilibria. The issue of topological constraints is of crucial importance for the problem of the existence of equilibria. Heuristic methods are used to discuss the coronal wrapping pattern. It is concluded that for a given set of footpoint positions the wrapping pattern in the corona is completely fixed. The topological constraints are included in the boundary conditions on the Euler potentials and impost no additional restrictions on possible equilibria. Although this does not prove that equilibria always exist, it does show that the force-free problem is not overdetermined and that existence of equilibria is still an open question.
The concept of a curved reflecting surface by means of an electrostatic membrane appeared as early as 1932 in the British patent by Muller. The use of the electrostatic membrane in space applications as large-reflector antennas was proposed. A schematic of the concept is provided. Advantages of wrap-rib; wrap-radial-rib command surface; electromembrane applied to laser mirrors; membrane control concept; dual band elements; millimeter wavelength reflector; and the proof of concept and demonstration model are briefly presented.
The Wrap-Rib Antenna is a deployable lightweight shaped reflector. It consists of a central hub, parabolic ribs, and an rf reflector mesh. The wrap-rib reflector approximates the desired surface by means of pie-shaped segments of parabolic cylinders. The elements of the total system and the feasibility of the system are discussed.
A block based, automatic partitioning and scheduling methodology is presented for sparse matrix factorization on distributed memory systems. Using experimental results, this technique is analyzed for communication and load imbalance overhead. To study the performance effects, these overheads were compared with those obtained from a straightforward 'wrap mapped' column assignment scheme. All experimental results were obtained using test sparse matrices from the Harwell-Boeing data set. The results show that there is a communication and load balance tradeoff. The block based method results in lower communication cost whereas the wrap mapped scheme gives better load balance.
A demonstration of the ability of an existing optical fiber cable to survive the harsh environment of a rocket engine was performed at the NASA Lewis Research Center. The intent of this demonstration was to prove the feasibility of applying fiber optic technology to rocket engine instrumentation systems. Extreme thermal transient tests were achieved by wrapping a high temperature optical fiber, which was cablized for mechanical robustness, around the combustion chamber outside wall of a 1500 lb Hydrogen-Oxygen rocket engine. Additionally, the fiber was wrapped around coolant inlet pipes which were subject to near liquid hydrogen temperatures. Light from an LED was sent through the multimode fiber, and output power was monitored as a function of time while the engine was fired. The fiber showed no mechanical damage after 419 firings during which it was subject to transients from 30 K to 350 K, and total exposure time to near liquid hydrogen temperatures in excess of 990 seconds. These extreme temperatures did cause attenuation greater than 3 dB, but the signal was fully recovered at room temperature. This experiment demonstrates that commercially available optical fiber cables can survive the environment seen by a typical rocket engine instrumentation system, and disclose a temperature-dependent attenuation observed during exposure to near liquid hydrogen temperatures.
Circuit measures constant or slowly-varying unidirectional electrical current using flux-reset transformer coupling. Measurement nonintrusive in sense that no need for direct contact with wire that carries load current to be measured, and no need to install series resistive element in load-current path. Toroidal magnetic core wrapped with coil of wire placed around load-current-carrying wire, acts as transformer core, load-current-carrying wire acts as primary winding of transformer, and coil wrapped on core acts as secondary winding.
Results are presented of an analysis of the interlaminar stress components at the skin-wrap, skin-core, and wrap-core interfaces for an advanced-concept stiffened panel using a global/local finite element procedure. The procedure consists of a global model of two-dimensional shell elements that is used to design a grid-stiffened panel with blade-type stiffeners, a local model of three-dimensional solid elements that is used to compute interlaminar stress components, and a scheme devised to assign displacement boundary conditions for the local model that are derived from displacement and rotation data of a few nodes of the global model. The interlaminar stresses for this panel design were found to be well below typical tensile normal and shearing strengths of a graphite-epoxy material.