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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 901 records · Page 50
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Multi‐fidelity digital twin structural model for a sub‐scale downwind wind turbine rotor blade

Abstract This paper presents the development of a multi‐fidelity digital twin structural model (virtual model) of an as‐built wind turbine blade. The goal is to develop and demonstrate an approach to produce an accurate and detailed model of the as‐built blade for use in verifying the performance of the operating two‐bladed, downwind rotor. The digital twin model development methodology, presented herein, involves a novel calibration process to integrate a wide range of information including design specifications, manufacturing information, and structural testing data (modal and static) to produce a multi‐fidelity digital twin structural model: a detailed high‐fidelity model (i.e., 3D finite element analysis [FEA]) and consistent beam‐type models for aeroelastic simulation. A key element is that the multi‐fidelity structural digital twin method follows the rotor from the stages of design, to manufacturing, then to the ground testing and field operation. The result of this comprehensive approach is an accurate multi‐fidelity digital twin structural model for the geometric, structural, and structural dynamic properties of the as‐built blade within a 1% match in mass properties, 3.2% in blade frequencies, and 6% in deflection. The different stages of processing this information within the methodology are discussed. The rotor examined is the SUMR‐Demonstrator (SUMR‐D), which was installed on the Controls Advanced Research Testbed (CART‐2) wind turbine at the National Wind Technology Center. The digital twin model developed here was utilized to design controllers to safely operate SUMR‐D in field tests, which are providing additional data for further evaluation and development of the multi‐fidelity digital twin structural model.

Chetan, Mayank↗
DOE OSTI2015

The weak lensing signal and the clustering of BOSS galaxies. II. Astrophysical and cosmological constraints

We perform a joint analysis of the abundance, the clustering, and the galaxy–galaxy lensing signal of galaxies measured from Data Release 11 of the Sloan Digital Sky Survey III Baryon Oscillation Spectroscopic Survey in our companion paper, Miyatake et al. The lensing signal was obtained by using the shape catalog of background galaxies from the Canada France Hawaii Telescope Legacy Survey, which was made publicly available by the CFHTLenS collaboration, with an area overlap of about 105 deg{sup 2}. We analyze the data in the framework of the halo model in order to fit halo occupation parameters and cosmological parameters (Ω{sub m} and σ{sub 8}) to these observables simultaneously, and thus break the degeneracy between galaxy bias and cosmology. Adopting a flat ΛCDM cosmology with priors on Ω{sub b}h{sup 2}, n{sub s}, and h from the analysis of WMAP 9 yr data, we obtain constraints on the stellar mass–halo mass relation of galaxies in our sample. Marginalizing over the halo occupation distribution parameters and a number of other nuisance parameters in our model, we obtain Ω{sub m}=0.310{sub −0.020}{sup +0.019} and σ{sub 8}=0.785{sub −0.044}{sup +0.044} (68% confidence). We demonstrate the robustness of our results with respect to sample selection and a variety of systematics such as the halo off-centering effect and possible incompleteness in our sample. Our constraints are consistent, complementary, and competitive with those obtained using other independent probes of these cosmological parameters. The cosmological analysis is the first of its kind to be performed at a redshift as high as 0.53.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2023

Full-Scale Soft-Sensor Implementations Enable WRRF Hybrid Digital-Twins

Digital twins (DTs) are on the rise in the wastewater treatment industry and, with ever-increasinguse of online data in more complex applications, it is bringing us towards a digital revolution withinwater resource recovery facilities (WRRFs). An integral data requirement is dynamic real-timeinfluent concentrations. However, few WRRFs have the ability to deploy sensors to generate therequired dynamic influent concentrations. This paper presents an innovative approach to generatedynamic influent profiles with a soft sensor primarily using bioreactor airflow rates and DT models.It has been implemented on three different full-scale facilities and demonstrate it is feasible toretrieve 15-minute interval diurnal influent concentrations. This study overcomes a key bottleneckin DT applications - the lack of realistic high-resolution influent profiles - fostering the developmentof DTs. The fact that the data used in this study are commonly available ensures wide applicabilityfor most WRRFs and prepares them for the advanced controls that digital twins can unlock.

Johnson, Bruce↗
DOE OSTI2023

Late Breaking Results: COPPER: Computation Obfuscation by Producing Permutations for Encoding Randomly

Deployed embedded devices face security risks due to increased ease of physical access to the devices by unauthorized users. Capable adversaries can intercept a device to recover the data in memory, including results of performed sensitive computations. Device owners require data confidentiality on their physically insecure devices. To satisfy this goal we implement a novel method, COPPER (Computation Obfuscation by Producing Permutations for Encoding Randomly), to create data which never exists on the device digitally in plaintext format and which is subsequently used for computation. In this paper we utilize COPPER to calculate a moving average computation on encoded data.

embedded systems↗
DOE OSTI2025

SESAME: ASCII2 File Format

A new ASCII format for SESAME data is explicitly defined and dubbed ASCII2. This format fixes some of the onerous limitations of the legacy ASCII-styled format in addition to relaxing the FORTRAN style fixed-format layout of data tables. With the exception of the multi-tiered indexes of the legacy binary format, the new ASCII2 is more compatible with the binary in that it does not restrict the extent of various integer data (e.g., SESAME material and table numbers) to six digits nor does it restrict the extent or precision of the various floating point data. There will be very limited support of the legacy ASCII-styled formats in the future.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Authentication Protocol for ICS without Encryption

Industrial control systems (ICS) describes the different types of control systems and associated instrumentation, which includes the devices, systems, networks, and controls used to operate and/or automate industrial processes. Depending on the industry, each ICS functions differently and are built to electronically manage tasks efficiently. Historically, industrial plants have included networking, and changes have been made over time without consideration for security. Many ICS devices currently have inadequate security features. Adding encryption in ICS is undesirable because many of the new detection method involves deep packet inspection. Therefore, we propose to develop a method of providing authentication between devices without encrypting the data. This testbed design will allow rapid development and experimentation with Cyber Physical Systems. Modbus connects to a supervisory computer with a Remote Terminal Unit (RTU) in Supervisory Control and Data Acquisition (SCADA) systems. Our project seeks to enhance security in the ICS environment by adding device authentication to the lower levels of the plant floor. This approach was selected as it allows verification of the sender of data from level 1/level 0 devices up to supervisory systems. This addition is desirable as it adds enhanced verification to the integrity of system data without obscuring (via encryption) the data being transmitted across the network. This is important because many ICS systems are real time critical (decryption adds to latency) and many other good security options require deep packet inspection (which encryption completely defeats). To accomplish this, a proof of concept of adding an authentication scheme was designed and will be tested with a common ICS protocol. The setup includes a single serial cable connecting the serial ports on two devices, a Master and a Minion. Authentication will occur in the following methods: - Data layer involving Transport Layer Security/Secure Socket Layer (TLS/SSL); - TCP/IP route implementation; - Key exchange algorithm; - Raspberry Pi programming for authentication. A portion of the setup includes adding Raspberry Pi into the system as the device is handling the authentication for the network traffic. Modbus is the chosen ICS protocol. It is used to transmit signals from instrumentation and control devices back to a main controller or data gathering system. Typically, the device identity is assumed but not verified. For verifying device identity, we constructed a digital signature architecture with TLS. A novel adaptation of this is to use only the digital signature that is provided and not the encryption capability. This allows ICS traffic to flow unobscured while still providing verification for the integrity of the data. Verification of this process will involve adding additional I/O level network devices with spoofed IP addresses and detecting the authenticated versus unauthenticated traffic. Our TLS implementation will have encryption disabled but should still allow for digital signing of data. This will enable our system to distinguish between real end devices and spoofed end devices. This experiment is presently building the test setup. It is focusing on a small setting to identify authenticated and unauthenticated devices on the network. This should allow for scaling to a larger network size after the initial proof of concept. One concern with this scheme is a certificate deployment has a large scale key management. Network size will thus increase the key management task for security. In addition, we believe that further research should be done on exploring the use of this method to defeat man-in-the-middle attacks.

42 ENGINEERING↗
DOE OSTI2026

Regional surrogates for predictive control of digital twins

Digital twins of complex systems must involve a model that is fast, generalizable, and usable for real-time control. For example, high-fidelity nonlinear multiphysics simulations can capture laser-material interactions, but are too slow for optimization or model predictive control (MPC). Reduced-order models, used to accelerate such computation, frequently fail to generalize to unseen inputs or control states. We show theoretically that this failure is intrinsic, i.e., that a learned model is non-unique outside the sampled subspace when its low-rank structure arises from limited excitation and clustered eigenvalues, rather than from a user-imposed truncation alone. Motivated by this result, we propose a control-ready regional surrogate-construction framework for both autonomous and nonautonomous dynamics; it employs Koopman lifting to represent nonlinearities, while preserving spatial locality. We illustrate our approach by constructing a control-ready surrogate for the digital twin of a thermal component of additive-manufacturing process. Our surrogate, localized in space through a von Neumann stencil, is learned from noisy high-fidelity simulations that emulate thermal-camera images collected during the manufacturing. It is linear in thermo-physically augmented states so that MPC reduces to a convex quadratic program. The surrogate requires no online correction, generalizes to unseen scan paths and power profiles of the laser, and is more than three orders of magnitude faster than a finite-difference solver. Furthermore, when the MPC sequence computed on the digital twin is applied to this solver, closed-loop temperature regulation is recovered, showing that the surrogate preserves control-relevant input-output behavior.

Data-driven model↗
DOE OSTI2018

Monitoring Surface Phenomena Created by an Underground Chemical Explosion Using Fully Polarimetric VideoSAR

Sandia National Laboratories flew its Facility for Advanced RF and Algorithm Development X-Band (9.6-GHz center frequency), fully polarimetric synthetic aperture radar (PolSAR) in VideoSAR mode to collect complex-valued SAR imagery before, during, and after the sixth Source Physics Experiment's (SPE-6) underground explosion. The VideoSAR products generated from the data sets include "movies'' of single- and quad-polarization coherence maps, magnitude imagery, and polarimetric decompositions. Residual defocus, due to platform motion during data acquisition, was corrected with a digital elevation model-based autofocus algorithm. We generated and exploited the VideoSAR image products to characterize the surface movement effects caused by the underground explosion. Unlike seismic sensors, which measure local area seismic waves using sparse spacing and subterranean positioning, these VideoSAR products captured high-spatial resolution, 2-D, time-varying surface movement. The results from the fifth SPE (SPE-5) used single-polarimetric VideoSAR data. In this paper, we present single-polarimetric and fully polarimetric VideoSAR results while monitoring the SPE-6 underground chemical explosion. We show that fully polarimetric VideoSAR imaging provides a unique, coherent, time-varying measure of the surface expression of the SPE-6 underground chemical explosion. As a result, we include new surface characterization results from the measured PolSAR SPE-6 data via H/A/α polarimetric decomposition.

47 OTHER INSTRUMENTATION↗
DOE OSTI2020

The Completed SDSS-IV extended Baryon Oscillation Spectroscopic Survey: measurement of the BAO and growth rate of structure of the emission line galaxy sample from the anisotropic power spectrum between redshift 0.6 and 1.1

We analyse the large-scale clustering in Fourier space of emission line galaxies (ELG) from the Data Release 16 of the Sloan Digital Sky Survey IV extended Baryon Oscillation Spectroscopic Survey. The ELG sample contains 173,736 galaxies covering 1,170 square degrees in the redshift range 0.6 < z < 1.1. We perform a BAO measurement from the post-reconstruction power spectrum monopole, and study redshift space distortions (RSD) in the first three even multipoles. Furthermore, photometric variations yield fluctuations of both the angular and radial survey selection functions. Those are directly inferred from data, imposing integral constraints which we model consistently. The full data set has only a weak preference for a BAO feature (1.4σ). At the effective redshift zeff = 0.845 we measure $D_{\rm V}(z_{\rm eff})/r_{\rm drag} = 18.33_{-0.62}^{+0.57}$, with DV the volume-averaged distance and rdrag the comoving sound horizon at the drag epoch. In combination with the RSD measurement, at zeff = 0.85 we find $f\sigma _8(z_{\rm eff}) = 0.289_{-0.096}^{+0.085}$, with f the growth rate of structure and σ8 the normalisation of the linear power spectrum, $D_{\rm H}(z_{\rm eff})/r_{\rm drag} = 20.0_{-2.2}^{+2.4}$ and DM(zeff)/rdrag = 19.17 ± 0.99 with DH and DM the Hubble and comoving angular distances, respectively. These results are in agreement with those obtained in configuration space, thus allowing a consensus measurement of fσ8(zeff) = 0.315 ± 0.095, $D_{\rm H}(z_{\rm eff})/r_{\rm drag} = 19.6_{-2.1}^{+2.2}$ and DM(zeff)/rdrag = 19.5 ± 1.0. This measurement is consistent with a flat ΛCDM model with Planck parameters.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2022

A Quench Detection and Monitoring System for Superconducting Magnets at Fermilab

A quench detection system was developed for protecting and monitoring the superconducting solenoids for the Muon-to-Electron Conversion Experiment (Mu2e) at Fermilab. The quench system was designed for a high level of dependability and long-term continuous operation. It is based on three tiers: Tier-I, FPGA-based Digital Quench Detection (DQD); Tier-II, Analog Quench Detection (AQD); and Tier-3, the quench controls and data management system. The Tier-I and Tier-II are completely independent and fully redundant systems. The Tier-3 system is based on National Instruments (NI) C-RIO and provides the user interface for quench controls and data management. It is independent from Tiers I & II. The DQD provides both quench detection and quench characterization (monitoring) capability. Both DQD and AQD have built-in high voltage isolation and user programmable gains and attenuations. The DQD and AQD also includes user configured current dependent thresholding and validation times. A 1 st article of the three-tier system was fully implemented on the new Fermilab magnet test stand for the HL-LHC Accelerator Up-grade Project (AUP). It successfully provided quench protection and monitoring (QPM) for a cold superconducting bus test in November 2020. The Mu2e quench detection design has since been implemented for production testing of the AUP magnets. A detailed description of the system along with results from the AUP superconducting bus test will be presented.

monitoring↗
DOE OSTI2019

Sky Residual Correction

The near-infrared is populated by numerous emission lines radiated from the Earth’s atmosphere, and these emission lines are often several orders of magnitude brighter in intensity than the typical astrophysical science target. The subtraction of these emission lines, sky subtraction, can create large systematic errors in ground-based astronomical spectra effectively limiting the number of usable resolution elements. A more effective sky subtraction, and the reduction of the systematic errors due to the sky subtraction process, is a major hurdle which ground-based astronomy must overcome to increase the amount of usable spectrum, and to be able to observe fainter scientific targets. Large high-quality data sets such as the Sloan Digital Sky Survey (SDSS) in themselves present opportunities for a reduction of the systematic sky subtraction errors through self-calibration. The sky residual correction method of Wild and Hewett is one such self-calibration technique which uses principal component analysis to reduce the systematic sky residual errors present in SDSS spectra. We apply sky residual corrections to the SDSS, Baryon Oscillation Spectroscopic Survey, and Apache Point Observatory Galactic Evolution Experiment data sets to optimize the number of subtraction components, and to quantify the reduction of the systematic errors in the science spectra. Finally as a proof of concept we use the sky-residual-corrected SDSS luminous red galaxy spectra to search for gravitationally lensed emission line Galaxies.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2016

A new MicroTCA-based waveform digitizer for the Muon g-2 experiment

We present the design of a new $\mu$TCA-based waveform digitizer, which will be deployed in the Muon g-2 experiment at Fermilab and will allow our pileup identification requirement to be met. This digitizer features five independent channels, each with 12-bit, 800-MSPS digitization and a 1-Gbit memory buffer. The data storage and readout along with configuration are handled by six Xilinx Kintex-7 FPGAs. In addition, the digitizer is equipped with a mezzanine card for analog signal conditioning prior to digitization, further widening its range of possible applications. The performance results of this design are also presented, highlighting its $0.51 \pm 0.13$ mV intrinsic noise level and $< 22$ ps intrinsic timing resolution between channels. We believe that its performance, together with its flexible design, could be of interest to future experiments in search of a cost-effective waveform digitizer.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2016

Comparison of analog and digital pulse-shape-discrimination systems

Pulse shape discrimination (PSD) performance of two optimized PSD systems (one digital and one analog) is compared in this work. One system uses digital charge integration, while the other system uses analog zero crossing. Measurements were conducted with each PSD system using the CAEN V1720 (250 MHz) data acquisition system. An organic-liquid scintillator, coupled to a photo-multiplier tube, was used to detect neutrons and gamma rays from a Cf-252 spontaneous-fission source. The PSD perfor-mance of both systems was optimized and quantified using a traditional figure-of-merit (FOM) approach. FOM's were found for three, 300 keVee light-output bins, spanning from 100 to 1000 keVee, and one larger bin from 100 to 1800 keVee. Digital PSD outperformed analog PSD in the lowest light-output bin by approximately 50%, and by 11% for the highest light-output bin.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2026

Goal-oriented real-time Bayesian inference for linear autonomous dynamical systems with application to digital twins for tsunami early warning

We present a goal-oriented framework for constructing digital twins with the following properties: (1) they employ discretizations of high-fidelity partial differential equation (PDE) models governed by autonomous dynamical systems, leading to large-scale forward problems; (2) they solve a linear inverse problem to assimilate observational data to infer uncertain model components followed by a forward prediction of the evolving dynamics; and (3) the entire end-to-end, data-to-inference-to-prediction computation is carried out without approximation and in real time through a Bayesian framework that rigorously accounts for uncertainties. Several challenges must be overcome to realize this framework, including the large scale of the forward problem, the high dimensionality of the parameter space, and for a class of problems including those we target, the slow decay of the singular values of the parameter-to-observable map. Here we introduce a methodology to overcome these challenges by exploiting the autonomous structure of the forward model to decompose the solution of the inverse problem into a one-time-only offline phase in which the PDE model is solved a limited number of times (equal to the number of sensors), and an online phase that maps well onto GPUs and computes the parameter inference and prediction of quantities of interest in real time, given observational data. Our ultimate goal is to apply this framework to construct digital twins for subduction zones, including Cascadia, to provide early warning for tsunamis generated by megathrust earthquakes. To this end, we demonstrate how our methodology can be used to employ seafloor pressure observations, along with the coupled acoustic–gravity wave equations, to infer the earthquake-induced spatiotemporal seafloor motion (discretized with $\mathscr{O}$ (10 9 ) parameters) and forward predict the tsunami propagation. We present results of an end-to-end inference, prediction, and uncertainty quantification for a representative test problem with $\mathscr{O}$ (10 8 ) inversion parameters for which goal-oriented Bayesian inference is accomplished exactly and in real time, that is, in a matter of seconds.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2024

Evaluation of In-Situ AM Process Monitoring Techniques and Potential for Detecting Process Anomalies and Undesirable Microstructures

The US Department of Energy’s Advanced Materials and Manufacturing Technologies (AMMT) program is pursuing rapid qualification of new materials for fabrication of nuclear relevant components using advanced manufacturing techniques. Particular interest is placed on code-qualifying stainless steel (SS) 316H processed by laser powder bed fusion (LPBF) additive manufacturing. A paradigm that incorporates data from in-situ sensing during the printing, ex-situ characterization, and advanced artificial intelligence–based models was established under the Transformation Challenge Reactor (TCR) program to develop a pedigree for each fabricated component that could be tracked from the feedstock to the component’s release for application. Under the TCR program, the Peregrine software was developed as a tool for incorporating the vast amounts of in-situ and ex-situ characterization data collected; all data stored on a rapidly growing digital platform. The digital platform allows for users to link site-specific process anomalies to the macro- and microstructure. The platform will eventually be able to predict component performance, which will be crucial to qualifying materials and components in risk-averse industries such as those supporting and building nuclear reactors. Current in-situ process monitoring techniques that are already integrated with software like Peregrine are advantageous for identifying process anomalies including powder spatter, component edge swelling, recoating-build interactions, and so on. However, additional data are required to fully predict the resulting microstructures needed for identifying relationships to component performance. The rapid cooling rates observed in LPBF are some of the highest of any bulk manufacturing process, resulting in heterogenous microstructures and typically causing anisotropy in mechanical properties. Moreover, evolved residual thermal stresses are high, which can cause severe defects such as delamination or cracking. Therefore, other in-situ monitoring methods are warranted for exploration to measure and map the thermal history, and potentially the stress state, of each build. This report summarizes different in-situ monitoring strategies proposed for LPBF with a focus on the more developed sensor systems. Novel capabilities for measuring melt pool temperatures are also addressed to better inform modeling efforts.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Mobile electric field sensor based phasor measurement unit for monitoring an electric power grid

A system may include an electric field sensor, an analog to digital converter, and an estimator. The electric field sensor may measure electric fields of electric power grid. The analog to digital converter may generate digital output based upon measurements from the electric field sensor. The estimator may estimate phasor data of the electric power grid based upon the digital output.

Liu, Yilu↗
DOE OSTI2022

F*** workflows: when parts of FAIR are missing

The FAIR principles for scientific data (Findable, Accessible, Interoperable, Reusable) are also relevant to other digital objects such as research software and scientific workflows that operate on scientific data. The FAIR principles can be applied to the data being handled by a scientific workflow as well as the processes, software, and other infrastructure which are necessary to specify and execute a workflow. The FAIR principles were designed as guidelines, rather than rules, that would allow for differences in standards for different communities and for different degrees of compliance. There are many practical considerations which impact the level of FAIR-ness that can actually be achieved, including policies, traditions, and technologies. Because of these considerations, obstacles are often encountered during the workflow lifecycle that trace directly to shortcomings in the implementation of the FAIR principles. Here, we detail some cases, without naming names, in which data and workflows were Findable but otherwise lacking in areas commonly needed and expected by modern FAIR methods, tools, and users. We describe how some of these problems, all of which were overcome successfully, have motivated us to push on systems and approaches for fully FAIR workflows.

Wilkinson, Sean↗
DOE OSTI2024

Trustworthiness modeling and evaluation for a nearly autonomous management and control system

The Nearly Autonomous Management and Control (NAMAC) system supports the advanced reactor operation by recommending control actions to operators based on real-time measurements and digital twins (DTs) learning from the knowledge base. To enable the safe and reliable use of autonomous technologies, NAMAC and its recommendations should be trustworthy to operators and regulators at both the design and operation stages. This study proposes a NAMAC trustworthiness modeling and evaluation framework supported by trustworthiness ontologies and evidence-based approaches. The development-time and run-time ontologies are separately constructed and then converted to Bayesian networks to quantitatively evaluate the NAMAC trustworthiness. This evaluation is demonstrated by collecting and characterizing evidence from NAMAC practices, such as the development and assessment of the NAMAC system, data coverage assessment, and the training and optimizations of neural-network-based DTs. Our proposed approach can aggregate various trustworthiness attributes of complex artificial-intelligence-supported systems for safety-critical applications. It also considers the interaction between different DTs and extends beyond the trustworthiness evaluation of a single DT. In conclusion, the evidence-based method enhances the transparency of the trustworthiness modeling and evaluation processes and helps identify uncertainties and subjectivity involved in the processes.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗