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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Activities to Establish Technical Confidence for HTGR Fuel Processing

The Savannah River National Laboratory (SRNL) and Jülicher Entsorgungsgesellschaft für Nuklearanlagen mbH (JEN) are partnering in the demonstration of a digestion technology for the processing of graphitebased nuclear fuels. The purpose of this partnership is to identify, demonstrate, and mature a technology for processing high temperature gas-cooled reactor (HTGR) fuel currently stored at the Jülich and Ahaus facilities in Germany. To enable a decision on receipt of the fuel by the U.S. Department of Energy (DOE), the technology for dispositioning the fuel must achieve an acceptable level of technical maturity, what is referred to as “technical confidence.”

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Fabrication and Evaluation of Weldments for Alloy 709 Commercial Heat Plates (FY 2019)

Alloy 709 is an attractive candidate construction material for the Sodium Fast Reactor (SFR). As part of the Alloy 709 Intermediate Term Test Program, this work covers the development of the technical basis for weld fabrication and weld qualification of Alloy 709. The phase of research reported herein focused on the issue of weld solidification cracking recently experienced in some experimental heats of Alloy 709 with relatively high phosphorous levels. The computational simulation results revealed that that phosphorous has the most important impact on solidification behavior. Phosphorous is expected to significantly increase the susceptibility of weld solidification cracking of Alloy 709. A strategy to successfully weld Alloy 709 having wide range of chemistries without weld solidification cracking is developed to support ASME code qualification. The strategy includes use of low phosphorous level weld wire to weld Alloy 709 base metal having relatively high phosphorous. The welding experiment and subsequent weld qualification testing per ASME Section IX, conducted this reporting period, confirmed that a commercial heat Alloy 709 with 140wppm phosphorous can be successfully welded using a low phosphorous (20wppm) weld wire using the gas tungsten arc welding process and welding input levels typically used by industry. On the other hand, micro cracks are formed when the phosphorous level in the weld wire increases to 140wppm, which requires additional R&D to develop appropriate welding techniques to produce code qualified welds.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Development and Characterization of Cementitious Waste Forms for Immobilization of Granular Activated Carbon, Silver Mordenite, and HEPA Filter Media Solid Secondary Waste

At the Department of Energy’s Hanford site, over 53 million gallons of chemically complex and radioactive wastes have been stored in 177 underground tanks. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is under construction and is designed to treat and immobilize these wastes. During operations of WTP, solid secondary wastes (SSWs) will be generated as a result of waste treatment, vitrification, off-gas management, and supporting process activities. SSW treatment processes and resulting disposal pathways for the final disposition form of the SSW are needed to support direct feed low activity waste (DFLAW) operations and facilitate continued operation of WTP. The SSWs produced through WTP operations are expected to include used process equipment, contaminated tools and instruments, decontamination wastes, high-efficiency particulate air (HEPA) filters, carbon absorption beds (granular activated carbon, GAC), silver mordenite (AgM) and spent ion-exchange resins. These waste streams are planned to be immobilized in a cementitious waste form and disposed of either as stabilized/blended (non-debris) or encapsulated (debris) in a cementitious waste form. Accordingly, cementitious waste forms from these streams were included in the 2017 Integrated Disposal Facility (IDF) Performance Assessment (PA). The input data used to represent these SSW forms in the 2017 IDF PA involved many assumptions and associated uncertainties. This data limitation was due to the lack of material- and site-specific data available for representative SSW materials in cementitious matrices. To verify the assumed values used in the IDF PA and fill this limitation in available data, Washington River Protection Solutions, LLC (WRPS), has initiated a program targeted toward gathering site specific data relevant to Hanford SSW disposal. The work within this report is a continuation of this ongoing program.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Studying Cloud and Radiative Impacts Through an Improved Physically Based Representation of Organic Aerosol in a Large-Scale Model (WRF-Chem) (Final Report)

The work performed under this award resulted in the development of a computationally-efficient kinetic model to simulate the chemistry, thermodynamics, and microphysics of organic aerosol. Versions of the kinetic model were used to study a suite of aerosol processes including, multigenerational gas-phase chemistry, phase-state influenced gas/particle partitioning, heterogeneous oxidation, oligomerization reactions, and experimental artifacts. The kinetic model has now been implemented into a regional chemistry-climate model (WRF-Chem) to further study the formation, evolution, properties, and spatiotemporal distribution of organic aerosol at urban, regional, and global scales.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2023

Development & Validation of Low-Cost, Highly-Durable, Spinel-Based Materials for SOFC Cathode-Side Contact (Final Report)

A cathode-side contact layer is required to provide and maintain stable electrical conduction paths between the interconnect and cathode in a solid oxide fuel cell (SOFC) stack assembly and thus minimize the ohmic resistance and stack power loss. Current cathode-interconnect contact materials are based on noble metals, electrically-conductive perovskites, their composite materials, etc. These materials are either too expensive or do not possess the overall balanced performance required for the cathode-side contact application. To achieve the DOE SOFC system cost and performance stability goals, a new generation of low-cost, high-performance contact materials needs to be developed. In this project, spinel-based materials thermally converted from the Fe-Ni and Co-Mn based alloy precursors were developed and validated for the cathode-side contact application. The precursor alloy compositions were optimized via a combination of composition screening in the (Ni,Fe) 3 O 4 and (Mn,Co) 3 O 4 spinel system, alloy design using physical metallurgy principles, and cost considerations. The alloy powders with the desired composition and particle size were manufactured via gas atomization. The optimal process parameters for thermal conversion of these alloy precursor layers to a spinel-based layer were identified, i.e., 900°C x 2h in air, which is close to the initial stack firing condition. The area-specific resistances (ASRs) of the interconnect/contact/cathode test assemblies with the developed contact layer were determined for various durations (up to 5000 h) under simulated cathodic operation conditions. Some of the alloy-derived spinel contacts exhibited the lowest ASR and ASR degradation rate. The in-stack performance of the most promising alloy-derived contact layer is currently being evaluated via stack testing. To reduce the stack cost, the Co-Mn based alloy powders were utilized as the precursor for synthesis of dense spinel-based interconnect coating. By optimizing both the initial powder size/distribution and the alloy powder composition, a dense (Mn,Co) 3 O 4 -based spinel coating was achieved. Furthermore, co-sintering of the coating/contact dual-layer structure under the initial stack firing condition was realized by utilizing the tailored Co-Mn alloy precursors. Cost analysis of the developed technology indicated a total stack cost reduction of around 10.6% with the implementation of co-sintering of the interconnect coating and the contact layer during initial stack firing. Since low-cost processes such as screen printing is utilized in the precursor application and no reduction heat treatment is needed for the coating formation, the developed technology can be readily implemented at the industrial partner’s manufacturing facilities with no additional capital investment needed.

08 HYDROGEN↗
DOE OSTI2024

Compositional Variation Tests on DuraMelter 100 with LAW Sub-Envelope C1 Feed (LAWC22) Glass in Support of the LAW Pilot Melter (Final Report)

The Vitreous State Laboratory at The Catholic University of America (VSL) is developing and testing glass formulations for RPP-WTP waste envelopes to provide data to meet the RPP-WTP contract requirements and to support system design activities. That work is based upon small-scale batch melts (“crucible melts”) using waste envelope simulants. Selected formulations have also been tested in small-scale continuously-fed joule-heated melters (DM10 and DM100 systems) and, ultimately, in the LAW Pilot Melter. Such melter tests provide information on key process factors such as feed processing behavior, dynamic effects during processing, sulfate incorporation, processing rates, off-gas amounts and compositions, foaming control, etc., that cannot be reliably obtained from crucible melts. This sequential scale-up approach in the vitrification testing program ensures that maximum benefit is obtained from the more costly pilot-scale tests and that the most effective use is made of that resource. The principal objective of the work described in this report was to collect the necessary small-scale melter test data with a LAW Sub-Envelope C1 waste simulant in order to support the next series of tests with the same melter feed on the LAW Pilot Melter. This work was conducted under a corresponding Test Specification and Test Plan.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2021

RIC Advanced Sensors & Controls FWP: Overview

Overview of the NETL RIC Advanced Sensors & Controls FWP. Progress from EY2020 and looking ahead to EY2021. Introduces several other presentations by project PIs at the Crosscutting Research Sensors & Controls Annual Review meeting, May 2021.

coal fired boiler↗
DOE OSTI2025

Assessment of NuScale SMR Steam Heat Augmentation for Chemical Plant Decarbonization

Nearly 50% of the total energy consumed by the industrial sector in the United States is used to produce process steam with natural gas and coal-fired boilers1 . This project conducts a technoeconomic assessment of a NuScale Small Modular Reactor (SMR) coupled with a chemical plant as an Integrated Energy System (IES) where nuclear produces steam and electric power to meet the requirements of a large chemical plant. In a 2020 study, ORNL evaluated the feasibility of using advanced SMRs, including the NuScale design, to supply energy to the Eastman Chemical Plant. However, since that report was published, NuScale received NRC approval for its uprated 77 MWe design with 56% more power and has also introduced a high-temperature, high pressure, steam heat-augmentation system, a key focus of the new study. The new study also benefits from revised capital costs, a 10-day refueling outage time, reduced plant staffing, higher capacity factors, and a site boundary Emergency Planning Zone methodology. The study consists of a techno-economic assessment of two possible energy sources (nuclear and natural gas) in a number of steam and power generation configurations (NuScale Power Modules (NPMs), boilers and combinations of both) to satisfy the steam and power demand with the most reliable and cost competitive system. A total of 2,947.3 klb/hr of steam and 72.5 MWe of electricity are required for the demonstration case. A range of scenarios and solutions are explored, from a 12-NPM plant (3,000 MWth)—with excess capacity and redundancy, capable of supplying a significant amount of extra power to the grid—to a 4-NPM (1,000 MWth) plant—supplemented with existing boilers or grid power for redundancy. The study uses historical steam and power data from a chemical plant and examines the sensitivity to natural gas and grid power cost variations. Scenarios with up to two times gas and electricity costs were considered. Profitability in a 60-year time horizon was analyzed, consistent with NuScale’s design life specification. A steady-state site integration and reliability analysis was performed, and trade-offs were identified.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2017

Сrystallinity and size control of silicon nanoparticles synthesized from monosilane in glow-discharge plasma

Decomposition reaction of monosilane in glow discharge plasma of both direct (DC) and alternating current (AC) have been performed. The possibility of nanosilicon synthesis using the glow discharge plasma has been shown. The Raman spectroscopy is applied to study the phase composition and granulometric analysis of the obtained nanosilicon samples. The possibility of the structure and size control of amorphous silicon films with nano crystalline inclusions (a-Si:H/c-Si + nc-Si) by varying pressure and composition of a gas mixture in the process of synthesis has been demonstrated.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2017

Observing Femtosecond Fragmentation Using Ultrafast X-ray-Induced Auger Spectra

Molecules often fragment after photoionization in the gas phase. Usually, this process can only be investigated spectroscopically as long as there exists electron correlation between the photofragments. Important parameters, like their kinetic energy after separation, cannot be investigated. We are reporting on a femtosecond time-resolved Auger electron spectroscopy study concerning the photofragmentation dynamics of thymine. We observe the appearance of clearly distinguishable signatures from thymine's neutral photofragment isocyanic acid. Furthermore, we observe a time-dependent shift of its spectrum, which we can attribute to the influence of the charged fragment on the Auger electron. This allows us to map our time-dependent dataset onto the fragmentation coordinate. The time dependence of the shift supports efficient transformation of the excess energy gained from photoionization into kinetic energy of the fragments. Our method is broadly applicable to the investigation of photofragmentation processes.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2016

Young stars and ionized nebulae in M83: comparing chemical abundances at high metallicity

We present spectra of 14 A-type supergiants in the metal-rich spiral galaxy M83. We derive stellar parameters and metallicities and measure a spectroscopic distance modulus μ=28.47±0.10 (4.9 ± 0.2 Mpc), in agreement with other methods. We use the stellar characteristic metallicity of M83 and other systems to discuss a version of the galaxy mass–metallicity relation that is independent of the analysis of nebular emission lines and the associated systematic uncertainties. We reproduce the radial metallicity gradient of M83, which flattens at large radii, with a chemical evolution model, constraining gas inflow and outflow processes. We carry out a comparative analysis of the metallicities we derive from the stellar spectra and published H ii region line fluxes, utilizing both the direct, T{sub e}-based method and different strong-line abundance diagnostics. The direct abundances are in relatively good agreement with the stellar metallicities, once we apply a modest correction to the nebular oxygen abundance due to depletion onto dust. Popular empirically calibrated strong-line diagnostics tend to provide nebular abundances that underestimate the stellar metallicities above the solar value by ∼0.2 dex. This result could be related to difficulties in selecting calibration samples at high metallicity. The O3N2 method calibrated by Pettini and Pagel gives the best agreement with our stellar metallicities. We confirm that metal recombination lines yield nebular abundances that agree with the stellar abundances for high-metallicity systems, but find evidence that in more metal-poor environments they tend to underestimate the stellar metallicities by a significant amount, opposite to the behavior of the direct method.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2019

Data from: Associative nitrogen fixation (ANF) in switchgrass (Panicum virgatum) across a nitrogen input gradient

Associative N fixation (ANF), the process by which dinitrogen gas is converted to ammonia by bacteria in casual association with plants, has not been well-studied in temperate ecosystems. We examined the ANF potential of switchgrass (Panicum virgatum L.), a North American prairie grass whose productivity is often unresponsive to N fertilizer addition, via separate short-term 15N2 incubations of rhizosphere soils and excised roots four times during the growing season. Measurements occurred along N fertilization gradients at two sites with contrasting soil fertility (Wisconsin, USA Mollisols and Michigan, USA Alfisols). In general, we found that ANF potentials declined with long-term N addition, corresponding with increased soil N availability. Although we hypothesized that ANF potential would track plant N demand through the growing season, the highest root fixation rates occurred after plants senesced, suggesting that root diazotrophs exploit carbon (C) released during senescence, as C is translocated from aboveground tissues to roots for wintertime storage. Measured ANF potentials, coupled with mass balance calculations, suggest that ANF appears to be an important source of N to unfertilized switchgrass, and, by extension, to temperate grasslands in general.

09 BIOMASS FUELS↗
DOE OSTI2017

Thickening compositions, and related materials and processes

A silicone polymer is provided, modified with at least one functional group from the class of anthraquinone amide groups; anthraquinone sulfonamide groups; thioxanthone amide groups; or thioxanthone sulfone amide groups. The polymer can be combined with a hydrocarbon solvent or with supercritical carbon dioxide (CO.sub.2), and is very effective for increasing the viscosity of either medium. A process for the recovery of oil from a subterranean, oil-bearing formation is also described, using supercritical carbon dioxide modified with the functionalized silicone polymer. A process for extracting natural gas or oil from a bedrock-shale formation is also described, again using the modified silicone polymer.

36 MATERIALS SCIENCE↗
DOE OSTI2018

High-sensitivity gas-mapping 3D imager and method of operation

Measurement apparatuses and methods are disclosed for generating high-precision and -accuracy gas concentration maps that can be overlaid with 3D topographic images by rapidly scanning one or several modulated laser beams with a spatially-encoded transmitter over a scene to build-up imagery. Independent measurements of the topographic target distance and path-integrated gas concentration are combined to yield a map of the path-averaged concentration between the sensor and each point in the image. This type of image is particularly useful for finding localized regions of elevated (or anomalous) gas concentration making it ideal for large-area leak detection and quantification applications including: oil and gas pipeline monitoring, chemical processing facility monitoring, and environmental monitoring.

47 OTHER INSTRUMENTATION↗
DOE OSTI2018

Preliminary Technical Environmental Health and Safety (EH&S) Assessment – Pilot Test of Novel Electrochemical Membrane System for Carbon Dioxide Capture and Power Generation

A preliminary Environmental Health and Safety (EH&S) assessment of the Electrochemical Membrane (ECM)-based CO2 capture system was conducted. This topical report presents the results of the EH&S assessment. The study was based on the carbon capture system size suitable for a reference 550 MW Pulverized Coal (PC) power plant. The ECM technology is derived from commercially available inorganic membranes; the same used in FuelCell Energy’s commercial fuel cell power plants and sold under the trade name SureSource (previously Direct FuelCell®). The ECM stacks are utilized in the Combined Electric Power (generation) And Carbon dioxide Separation (CEPACS) systems which can be deployed as add-ons to conventional power plants (Pulverized Coal, Combined Cycle, etc.) or industrial facilities to simultaneously produce power while capturing >90% of the CO2 from the host plant flue gas. The CEPACS system process description and review of process, ancillary and incidental gaseous (or air) and liquid (or water) emissions (discharge) as well as the solid waste are included in this report. The report also discusses the related handling requirements and properties of process discharge streams/waste, and the relevant regulatory requirements.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2017

Method and apparatus for increasing well productivity

This patent application discloses method and apparatus to cut an extended slot connecting a well to a substantial cross section of a desired producing formation whereby material can flow freely between the formation and the wellbore and at least partially overcome the flow limitations of low permeability formations without the environmental issues associated with hydraulic fracturing. It is further disclosed that the connection between said slot and the formation may be further enhanced by explosive or combustive processes that rapidly generate gas pressure within the large surface area of the slot, thereby changing its characteristics and forcing open additional fractures into the cross section of formation exposed to the slot. The method may significantly increase the recoverable percentage or natural gas from low permeability deposits such as shale and coal.

Carter, Jr., Ernest E.↗
DOE OSTI2019

High-sensitivity gas-mapping 3D imager and method of operation

Measurement apparatuses and methods are disclosed for generating high-precision and -accuracy gas concentration maps that can be overlaid with 3D topographic images by rapidly scanning one or several modulated laser beams with a spatially-encoded transmitter over a scene to build-up imagery. Independent measurements of the topographic target distance and path-integrated gas concentration are combined to yield a map of the path-averaged concentration between the sensor and each point in the image. This type of image is particularly useful for finding localized regions of elevated (or anomalous) gas concentration making it ideal for large-area leak detection and quantification applications including: oil and gas pipeline monitoring, chemical processing facility monitoring, and environmental monitoring.

Kreitinger, Aaron↗