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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 901 records · Page 50
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Degradation of Monocrystalline Silicon Photovoltaic Modules From a 10-Year-Old Rooftop System in Florida

A system of 180 monocrystalline aluminum back-surface field modules were installed in Cocoa, Florida, for 10 years. In total, 156 modules are characterized and compared to 3 controls. Power degradation rates vary between – 0.14% to – 3.22% per year, with median and average rates of –0.92% and –1.05% per year, respectively. The losses are primarily resistive with minor optical and recombination loss contributions. Electroluminescence imaging shows a characteristic pattern, which is shown to be resistive in nature when compared to photoluminescence. Resistive losses are due to corrosion of the rear contact Ag/solder interface and, to a much lesser degree, gridline Ag oxidation. Moisture ingress through the backsheet is likely responsible for mediating corrosion. Optical losses are due mostly to a combination of antireflection coating degradation, minor encapsulant browning, and delamination. Minor front contact corrosion may contribute to recombination. Furthermore, this study expands upon previous work on this vintage of the module by examining a large sample set, comprehensive characterization including techniques not previously used on these modules, and a comparison between two other systems of different climates.

14 SOLAR ENERGY↗
DOE OSTI2025

Characterization of Field-Exposed Photovoltaic Modules Featuring Signs of Contact Degradation

Here, this work investigates several photovoltaic (PV) modules that have shown signs of metal contact corrosion due to field exposure in a hot and humid climate. This includes two multicrystalline silicon aluminum back surface field systems with 10 and 14 years of exposure and one monocrystalline silicon passivated emitter and rear cell system with four years of exposure. A comprehensive, multiscale characterization process is used to evaluate these PV modules in great detail. Current–voltage (I−V), Suns-V OC measurements, electroluminescence imaging, infrared imaging, and ultraviolet fluorescence imaging were performed, and locations of interest were cored and analyzed using cross-sectional scanning electron microscopy (SEM). A rigorous, quantitative analysis procedure for the cross-sectional SEM images is proposed and implemented. Careful characterization does reveal that some of these PV modules do indeed exhibit the same classic signs of acetic-acid-based corrosion of the glass frit that is present at the silver/silicon interface, which have been observed previously in PV modules exposed to damp heat in an environmental chamber.

14 SOLAR ENERGY↗
DOE OSTI2018

Investigating PID Shunting in Polycrystalline Silicon Modules via Multi-Scale, Multi-Technique Characterization

Here we present a method for calculating the TCO sheet resistance of complete thin film modules using EL imaging. The method uses the characteristic decay of the junction voltage over the width of a cell stripe to derive four simple analytic equations for the TCO sheet resistance and the internal and contact resistances. Experimentally, only the module dark JV curve, Jsc-Voc curve, and electroluminescence imaging is required. Unlike previous methods, the internal and contact resistances of the modules are accounted for, and the method does not require curve fitting. The TCO sheet resistances of four 10cm x 10cm amorphous silicon modules are calculated and show excellent agreement with the experimentally measured values.

14 SOLAR ENERGY↗
DOE OSTI2018

Framework for Modelling Interface Degradation in Photovoltaic Modules at the Molecular Level

A significant challenge facing the solar industry is developing a reliable method to accurately predict photovoltaic module reliability over decades-long operating lifetimes. For the specific case of encapsulant adhesion-where interface delamination directly leads to reduced module efficiency- predictive models are critical for assessing long term reliability of new module materials over time frames conducive to research and development. We thus present a framework for modelling the temporal evolution of encapsulant adhesion by accounting for chemicaldegradation mechanisms at the molecular level. The model is developed though an unprecedented survey of encapsulant adhesion energy measurements from lab and field- aged modules with agingtimes spanning months to nearly three decades. Chemical analyses of new and aged EVA encapsulants are conducted to identify the dominant degradation mechanisms for modelling interface adhesion: deactivation, polymer chain scission, and hydrolytic polymerization. The strength of this framework is in the model's modularity, which renders it adaptable to any type of aging environment and encapsulation material.

14 SOLAR ENERGY↗
DOE OSTI2020

Fill Factor Loss in Fielded Photovoltaic Modules Due to Metallization Failures, Characterized by Luminescence and Thermal Imaging

Understanding the causes of photovoltaic module failure in the field can be achieved using spatially-resolved imaging tools in combination with current-voltage (IV) characterization. We evaluate 23 field-degraded modules by comparing their IV characteristics with module images obtained by electroluminescence, photoluminescence, UV-fluorescence, and dark lock-in thermography. We identify primarily metallization failures (metallization series resistance, solder point heating, broken fingers, disrupted interconnects) in these modules that has led to a severe drop in the fill factor and up to 35% power loss over only 2 years of deployment.

14 SOLAR ENERGY↗
DOE OSTI2021

Rapid Open-Air Processing of Low-Cost Perovskite Solar Modules

We report an industrially relevant approach to both scalable and fast open-air perovskite photovoltaic (PV) module production. This work resolves some of the most formidable barriers to module-level scaling that the perovskite community has been facing. Key advances include scalable large-area spray deposition, new monolithic integration scribing techniques, advanced photoluminescence characterization, and reproducible high-throughput manufacturability. Our rapid spray processing techniques enabled the highest perovskite PV efficiency produced in open-air. Innovations in scribing techniques enabled the first single-source laser process to achieve perovskite module monolithic integration and technoeconomic analysis led to a comprehensive cost model for perovskite module manufacturing. We report significant progress in reducing perovskite manufacturing costs necessary to potentially compete with incumbent Si-based PV for utility-scale power generation.

cost modeling↗
DOE OSTI2021

Reliability Implications of Solder in Multiwire Modules under Dynamic Mechanical Loading

Two generations of multiwire modules were studied under dynamic mechanical loading (DML) with in-situ differential conductance (dG) and electroluminescence (EL) imaging. Energy-dispersive x-ray spectroscopy (EDS) was used to identity the solder alloys. The earlier generation module was found to use an In-based solder alloy, and the current generation a Bi-based alloy. The earlier generation module degraded significantly under DML with increasing resistance, while the current generation module did not demonstrate degradation under DML. Atomic force microscopy scratch testing was used to probe the wear resistance of each solder alloy. These results indicate that current multiwire designs may have higher mechanical durability than earlier generations.

atomic force microscopy↗
DOE OSTI2020

Reliability Analysis of Field-aged Glass/Glass PV Modules: Influence of Different Encapsulant Types

This paper presents a preliminary reliability analysis of field-aged glass/glass (G/G) PV modules. Several characterization tests were performed on more than 60 modules with two different encapsulant types (EVA and ionomer) exposed in hot-dry Arizona (AZ) climate over 10-35 years. The common degradation mode observed in both encapsulant types was the delamination of encapsulant along with encapsulant browning (EVA only), glass cracking (EVA only), and metallic corrosion over junction box area (ionomer only). The EVA encapsulated G/G modules showed the higher median power degradation rate at 0.91-1.99%/yr whereas modules with ionomer showed the lower at 0.21%/yr.

photovoltaic, failures, field exposed, glass/glass↗
DOE OSTI2022

Translating Material-Level Characterization of Carbon-Nanotube-Reinforced Composite Gridlines to Module-Level Degradation

Cell cracks in PV modules caused by poor handling during shipping and installation as well as from extreme weather events can lead to gradual or immediate power degradation. To directly address cell-crack-induced degradation, we have formulated a carbon nanotube additive for commercial screen printed silver pastes. We have shown in previous work that these metal matrix composites have little to no effect on the cell's efficiency while enhancing the metallization's fracture toughness and electrical gap-bridging capability. In this work, we focus on translating materials level characterization techniques to module level degradation. We found that we get conflicting results from two different methods of measuring the metallization's ability to electrically bridge gaps in cracked solar cells. Mini-module stress testing is currently underway to determine which materials characterization correlates well with the min-module degradation characteristics.

carbon nanotubes↗
DOE OSTI2023

Rear-Side Irradiance Simulation of Field PV Modules

Assessing the durability of photovoltaic (PV) module backsheet is critical to increasing module lifetime. Historically, laboratory-based accelerated testing has insufficient in predicting large-scale failures of commercial polymeric materials. Additionally, there is growing concern that standard condition tests do not reflect non-uniformities in field exposure, and that certain modules experience more severe degradation due to their location. Anisotropy in field exposures is installation-dependent and reflects different levels of exposure to irradiance due to mounting geometry, ground surface albedo, and climatic zone. "Bificial_Radiance" [1], simulates the amount of reflected irradiance on the Polyethylene Naphthalate (PEN) backsheet of a PV array located in Maryland. In our work, site specific weather data are gathered for the entire length of exposure for the modules. The total full-spectrum dose for the incident irradiance on the backsheet was then determined. The simulation results are integrated with historical field survey data to better understand real orld outdoor degradation.

backsheet↗
DOE OSTI2024

Recovery of Glass and Silicon Solar Cells from Si-Modules Through Laser Processing

This study demonstrates an innovative and environmentally friendly laser-based approach for the efficient recovery of glass and silicon solar cells, allowing the recycling of photovoltaic modules. The methodology involves the use of a high-power pulsed laser beam focusing at various interfaces within the modules. Specifically, the delivery of ultra-short pulse laser energy at the interfaces of glass and polymeric encapsulants, as well as at the encapsulants and silicon solar cells, facilitates the debonding of polymers from both glass and silicon cell surfaces. The debonding occurs through photothermal, ablation, chemical modification, and localized heat generation. The research successfully demonstrates the recovery of glass from commercial mini solar modules of size 11.5 x 6.8 cm 2 and a silicon wafer of size 3.0x1.6 cm 2 . Ongoing efforts aim to extend the effectiveness of this laser-based methodology to comprehensively recycle larger-size components. This innovative approach holds promise for addressing environmental concerns associated with the disposal of solar modules, contributing to sustainable practices in the renewable energy sector.

glass↗
DOE OSTI2023

An Effective Current Balancing Method for Inverters With Paralleled Silicon Carbide Power Modules

Silicon carbide (SiC) MOSFET has many superior characteristics in high power applications. Paralleling the SiC devices is an effective approach to increase the current capacity of the system, which also leads to current sharing issues. In this article, both transient and steady-state current sharing issues are studied for the high-power grid-tied inverters with paralleled SiC modules with an effective current balancing strategy proposed to address both issues simultaneously. The steady-state imbalance current due to the parameter mismatch is suppressed by the self-inductance of power cables used for paralleling connection. With the elimination of steady-state imbalance current, the transient imbalance current sensing is much simplified and can be realized by using low-cost current sensors. With the sensed imbalance current, a closed-loop control approach is proposed to adjust the modulation reference signal for each module to mitigate the remaining transient imbalance current. Furthermore, the proposed method is straightforward to implement with enhanced compatibility and flexibility compared to existing methods. Experimental studies are performed using inverters with 2 and 4 power modules paralleled in each phase to demonstrate the effectiveness of the proposed method.

42 ENGINEERING↗
DOE OSTI2022

Design and Characterization of an Optically Segmented Single Volume Scatter Camera Module

Here, the optically segmented single volume scatter camera (OS-SVSC) aims to image neutron sources for nuclear nonproliferation applications using the kinematic reconstruction of elastic double-scatter events. We report on the design, construction, and calibration of one module of a new prototype. The module includes 16 EJ-204 organic plastic scintillating bars individually wrapped in Teflon tape, each measuring 0.5cx0.5cmx20cm . The scintillator array is coupled to two custom silicon photomultiplier (SiPM) boards consisting of a 2x8 array of SensL J-Series-60035 SiPMs, which are read out by a custom 16 channel DRS4 based digitizer board. The electrical crosstalk between SiPMs within the electronics chain is measured as 0.76%±0.11% among all 16 channels. We report the detector response of one module including interaction position, time, and energy, using two different optical coupling materials: EJ-560 silicone rubber optical coupling pads and EJ-550 optical coupling grease. We present results in terms of the overall mean and standard deviation of the z -position reconstruction and interaction time resolutions for all 16 bars in the module. We observed the 1σz -position resolution for gamma interactions in the 0.3–0.4 MeVee range to be 2.24 cm ± 1.10 cm and 1.45 cm ± 0.19 cm for silicone optical coupling pad and optical grease, respectively. The observed 1σ interaction time resolution is 265 ps ± 29 ps and 235 ps ± 10 ps for silicone optical coupling pad and optical grease, respectively.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2023

Prototype Design of Global Common Module for ATLAS Experiment’s Phase-II Upgrade

A new Global Trigger subsystem will be installed in the Level-0 Trigger as part of HL-LHC Upgrade of ATLAS during the upcoming Long-Shutdown 3. It will feature new and improved trigger hardware and algorithms, and an increased maximum output rate of 1 MHz. The Global Trigger will run offline-like trigger algorithms on full-granularity data, gathered from several sub-detectors and trigger-processing subsystems. A single Global Common Module (GCM) hardware is implemented across the Global Trigger system to be used as Multiplexer Processor, Global Event Processor and CTP Interface (gCTPi). This common hardware platform method will minimize the complexity of the firmware and simplify the system design and long-term maintenance. The GCM prototype is an ATCA front form factor board with two Xilinx Virtex UltraScale+ FPGA VU13P and one ZYNQ UltraScale+ FPGA ZU19EG and seventeen 25.78125 Gb/s FireFly duplex optical modules on it. The total power consumption of this board must be less than 350 W, and the temperature of the optical modules should be less than 70 °C in the worst case. The VU13Ps serve as algorithms processor nodes such as MUX, GEP and gCTPi, and the ZU19EG with Peta Linux OS running on it, is used as Command/Control/Readout Unit to configure and monitor the board and communicate with the ATLAS Detector Control System (DCS). The development of an ATCA blade with three large FPGAs and about 200 optical links running at 25Gb/s is a very challenging task, and the successful test results have demonstrated this GCM prototype as an advancement of state-of-the-art electronics module design in HEP experiments. This paper presents the hardware design considerations, functionalities, and performance test results of this GCM prototype.

47 OTHER INSTRUMENTATION↗
DOE OSTI2025

X-Ray and Particle Detection With the Si(Li) Tracker Module of the GAPS Experiment

Here, this work describes the architecture and the experimental results from the characterization of the lithium-drifted silicon (Si(Li)) detector module, which constitutes the building block of the tracker in the general antiparticle spectrometer (GAPS) experiment to search for dark matter. The instrument is designed for the identification of low-energy cosmic anti-nuclei (antiprotons, antideuterons, and antihelium) to be performed during an Antarctic long-duration balloon flight scheduled for late 2025. The GAPS Si(Li) tracker, that is the core of the instrument, is the assembly of 252 modules, each comprised of four Si(Li) detectors and a full custom-integrated circuit designed for detector readout and produced in a commercial 180-nm planar CMOS technology. A general overview of the detector module architecture and its components is provided, together with a description of the test setup and the experimental results obtained from the characterization of the low-noise analog readout channel. In order to verify the effective operation of the entire module, results concerning the detection of X-rays from a 241Am source and cosmic muons are also provided.

Manghisoni, Massimo [Università di Bergamo (Italy)↗
DOE OSTI2022

Testing of the ITER Central Solenoid Modules

The ITER Central Solenoid is under fabrication by the U.S. ITER organization and its subcontractors. U.S. ITER will supply seven modules to ITER IO, six of which will be assembled in a stack that forms the ITER Central Solenoid. The first modules that were built by GA at their facility, went into high voltage testing, including Paschen testing in the vacuum, and then they were tested at 4.5 K and up to 40 kA to demonstrate compliance of the coil with the ITER requirements. In this article, we present the Test Plan and results of the central solenoid (CS) module’s performance, especially at the full current. We measured critical temperatures in several pancakes, we measured ac losses, joint resistance, and hydraulic characteristics of the coils. We also measured displacements of the coil height and hoop strain of the CS module (CSM) to verify the structural mechanical characteristics of the coil along with the cooldown shrinkage of the coil. We studied the performance of the cowound quench detectors and confirmed their effectiveness in the suppression of inductive noise. This information is necessary for verification of the stack behavior of CS in ITER operation. The test results and preliminary analyses are presented, compared to expectations, and discussed.

Martovetsky, Nicolai↗
DOE OSTI2019

Separation of Frequency and Amplitude Modulation Contributions Due to External Vibration on a SAW Resonator

Surface SAW resonators (SAWR) are widely used in radio-frequency (RF) communications, frequency-control, and sensing applications. External vibration-induced modulations of a SAWR’s RF response can be detrimental in communications and frequency-control as it generates undesired spurious signals and unwanted phase noise. In sensing applications, vibration-induced response can either be a primary measurand or an undesired spurious signal that reduces sensor accuracy and precision. Therefore, characterization of vibration-induced modulations is important to improve device performance in all the applications listed above. This paper presents an in-phase and quadrature signal analysis technique to demodulate a SAWR RF signal exposed to external vibrations and separate the contributions of amplitude modulation (AM) and frequency modulation (FM). A SAWR was mounted in a cantilever configuration and exposed to external mechanical vibrating signals using a vibration generator. The SAWR was excited close to its resonant frequency using a RF synthesizer and its echo response was measured using a vector signal analyzer. The experimental results and findings reported in this paper confirm that the I-Q analysis developed in this work is effective not only to determine the frequency and spectral amplitude of a mechanical vibrating signal on a SAWR, but also to separate the AM and FM contributions. Here, this analysis contributes to the quantification and understanding of induced external vibrations on SAWRs used in contemporary communications, frequency control, and sensing applications.

42 ENGINEERING↗
DOE OSTI2019

Methane detection of chirped laser dispersion spectroscopy using DSB-SC modulation

This paper discusses the use of double-sideband suppressed-carrier (DSB-SC) modulation and radio frequency mixer as phase detector to extract phase information for methane detection in chirped laser dispersion spectroscopy (CLaDS). The 1.66 μm light from narrow-linewidth laser was modulated by electro-optic modulator (EOM) working on DSB-SC mode. These two sidebands passed through gas chamber and formed interference on photodetector. The phase change from gas absorption in beating signal can be extracted by using passive RF mixer with another input as reference signal which is achieved by doubling RF drive signal of EOM. In RF mixer, two inputs with identical frequency but various phase shift corresponds to DC bias voltage variation of output. The phase change is proportional to refractive index change and can be referred to gas concentration by using Kramers-Kronig relations. The advantage of phase sensitive CLaDS is wide dynamic range for gas detection. It compensates the deficiency of wavelength modulation spectroscopy (WMS) on high concentration circumstances. And the passive scheme pushes the system requirement to the lowest level.

Peng, Zhaoqiang↗