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NASA NTRS2017

A Revised Validation Process for Ice Accretion Codes

A research project is underway at NASA Glenn to produce computer software that can accurately predict ice growth under any meteorological conditions for any aircraft surface. This report will present results from the latest LEWICE release, version 3.5. This program differs from previous releases in its ability to model mixed phase and ice crystal conditions such as those encountered inside an engine. It also has expanded capability to use structured grids and a new capability to use results from unstructured grid flow solvers. A quantitative comparison of the results against a database of ice shapes that have been generated in the NASA Glenn Icing Research Tunnel (IRT) has also been performed. This paper will extend the comparison of ice shapes between LEWICE 3.5 and experimental data from a previous paper. Comparisons of lift and drag are made between experimentally collected data from experimentally obtained ice shapes and simulated (CFD) data on simulated (LEWICE) ice shapes. Comparisons are also made between experimentally collected and simulated performance data on select experimental ice shapes to ensure the CFD solver, FUN3D, is valid within the flight regime. The results show that the predicted results are within the accuracy limits of the experimental data for the majority of cases.

turbulent heat flux↗

NASA NTRS2017

Simulation of Liquid Injection Thrust Vector Control for Mars Ascent Vehicle

The Jet Propulsion Laboratory is currently in the initial design phase for a potential Mars Ascent Vehicle; which will be landed on Mars, stay on the surface for period of time, collect samples from the Mars 2020 rover, and then lift these samples into orbit around Mars. The engineers at JPL have down selected to a hybrid wax-based fuel rocket using a liquid oxidizer based on nitrogen tetroxide, or a Mixed Oxide of Nitrogen. To lower the gross lift-off mass of the vehicle the thrust vector control system will use liquid injection of the oxidizer to deflect the thrust of the main nozzle instead of using a gimbaled nozzle. The disadvantage of going with the liquid injection system is the low technology readiness level with a hybrid rocket. Presented in this paper is an effort to simulate the Mars Ascent Vehicle hybrid rocket nozzle and liquid injection thrust vector control system using the computational fluid dynamic flow solver Loci/Chem. This effort also includes determining the sensitivity of the thrust vector control system to a number of different design variables for the injection ports; including axial location, number of adjacent ports, injection angle, and distance between the ports.

Gudenkauf, Jared↗

NASA NTRS2017

Cart3D Simulations for the Second AIAA Sonic Boom Prediction Workshop

Simulation results are presented for all test cases prescribed in the Second AIAA Sonic Boom Prediction Workshop. For each of the four nearfield test cases, we compute pressure signatures at specified distances and off-track angles, using an inviscid, embedded-boundary Cartesian-mesh flow solver with output-based mesh adaptation. The cases range in complexity from an axisymmetric body to a full low-boom aircraft configuration with a powered nacelle. For efficiency, boom carpets are decomposed into sets of independent meshes and computed in parallel. This also facilitates the use of more effective meshing strategies - each off-track angle is computed on a mesh with good azimuthal alignment, higher aspect ratio cells, and more tailored adaptation. The nearfield signatures generally exhibit good convergence with mesh refinement. We introduce a local error estimation procedure to highlight regions of the signatures most sensitive to mesh refinement. Results are also presented for the two propagation test cases, which investigate the effects of atmospheric profiles on ground noise. Propagation is handled with an augmented Burgers' equation method (NASA's sBOOM), and ground noise metrics are computed with LCASB.

Prediction↗

NASA NTRS2018

Numerical Simulations of a Quiet SuperSonic Technology (QueSST) Aircraft Preliminary Design

Reynolds Averaged Navier-Stokes (RANS) simulations were performed on a Lockheed Martin Quiet SuperSonic Technology (QueSST) aircraft preliminary design to assess inlet performance. The FUN3D flow solver and its adjoint-based grid refinement capability were used for the simulations in hopes of determining internal "best practices" for predicting inlet performance on top-aft-mounted inlets. Several parameters were explored including tetrahedral vs. pentahedral cells in/around the boundary-layer regions, an engine axis-aligned linear pressure sensor vs. a pressure box objective as the grid adaptation metric, and the number of grid adaptation cycles performed. Additional simulations were performed on manually refined grids for comparison with the adjoint-based adapted grids. Results showed poor agreement in predicted inlet performance on the refined grids compared to experimental data. This was true regardless of whether the refinement was adjoint-based or manual, the cell type in/near the boundary-layer regions, or the grid adaptation metric used. In addition, the 40-probe total pressure recovery was shown to decrease asymptotically as the number of adaptation cycles is increased. Solutions on the unadapted grids generally had better agreement with experimental data than their refined grid counterparts.

Inlet Performance↗

NASA NTRS2018

Numerical Simulations of a Quiet SuperSonic Technology (QueSST) Aircraft Preliminary Design

Reynolds Averaged Navier-Stokes (RANS) simulations were performed on the Lockheed Martin Quiet SuperSonic Technology (QueSST) aircraft preliminary design to assess inlet performance. The FUN3D flow solver and its adjoint-based grid refinement capability was used for the simulations in hopes of determining internal "best practices" for predicting inlet performance on top-aft-mounted inlets. Several parameters were explored including tetrahedral vs. pentahedral cells in/around the boundary-layer regions, an engine axis-aligned linear pressure sensor vs. a pressure box objective as the grid adaptation metric, and the number of grid adaptation cycles performed. Additional simulations were performed on manually refined grids for comparison with the adjoint-based adapted grids

Adjoint-based Grid Adaptation↗

NASA NTRS2018

Characterizing Aerodynamic Damping of a Supersonic Missile with CFD

Time accurate solutions of the Euler and Navier{Stokes equations are used as an approach to elucidate aerodynamic coefficients that include rigid body motion effects. The Army-Navy Finner geometry is used for work flow development due to its simple shape, inexpensive grid generation, and available literature that include aerodynamic damping derivatives obtained from ight test, wind tunnel tests, and computational fluid dynamics. Supersonic conditions for pitch and roll damping include angles of attack up to 90 deg. Aerodynamic responses due to rigid body maneuvers with prescribed wind incidence angles and body rates are computed using the DoD CREATE Kestrel and NASA FUN3D flow solvers. First, reference numerical and experimental results provide validation of aero- dynamic damping terms computed by traditional periodic motion in roll and pitch. Next, individual, impulse motion inputs provide the canonical responses for general input-output modeling based on classical superposition and convolution concepts. Finally, simultaneous impulse excitation of all inputs provides an efficient system identification training scenario for accurate aerodynamic model construction in state space via the NASA Sys- tem/Observer/Controller Identification Toolbox.

Shelton, Andrew↗

NASA NTRS2018

Numerical Simulations of a Quiet SuperSonic Technology (QueSST) Aircraft Preliminary Design

Adjoint-based Grid Adaptation↗

NASA NTRS2019

Modeling and Simulation Techniques for the NASA SLS Service Module Panel Separation Event; from Loosely-Coupled Euler to Fully-Coupled 6-DOF, Time-Accurate, Navier-Stokes Methodologies

An aerodynamic database has been generated for use by the Orion Multi-Purpose Crew Vehicle (MPCV) Program to analyze Service Module (SM) panel jettison from the NASA SLS vehicle. The database is a combination of CFD data for the panel aerodynamic coefficients, and MATLAB code written to query the CFD data. The Cart3D inviscid CFD flow solver was used to generate the panel aerodynamic coefficients for static panel orientations and free stream conditions that can occur during the jettison event. The MATLAB code performs the multivariate interpolation to obtain aerodynamic coefficients. The MATLAB code uses input for SM panel parameters and returns the SM panel aerodynamic force and moment coefficients for use with a Six-Degree-of-Freedom (6-DOF) motion solver to model the jettison event. This paper examines the accuracy of the sequential-static database approach by modeling the panel jettison event with a fully-coupled, time-dependent, viscous, moving-body CFD simulation. The fully-coupled simulation is obtained using the Loci/Chem unstructured Navier-Stokes CFD solver. The results show that the fully-coupled approach agrees well with the loosely-coupled database/6-DOF approach, indicating that unsteady effects are minimal for the panel jettison event. These results suggest that the database/6-DOF approach is sufficient. In addition, this paper presents the development of an uncertainty model for use in Monte Carlo analysis of the panel jettison event. Here viscous CFD simulations are obtained with Loci/Chem and compared to the inviscid CFD forces and moments. An uncertainty model based on model-form error and numerical error is presented.

Hall, Leslie H.↗

NASA NTRS2019

Refinement of Vortex Generators in a Streamline-Traced, External-Compression Supersonic Inlet

Computational simulations of the flow within a streamline-traced, external-compression supersonic inlet for Mach 1.664 without and with vortex generators were performed to refine the characterization of the inlet performance as measured by the total pressure recovery and the radial and circumferential total pressure distortion indices at the engine face. The refinement of the simulations concerned two aspects: 1) refinement of the grid for the simulations to evaluate and reduce uncertainty, and 2) refinement of the modeling and design of the vortex generators. The vortex generators studied were rectangular vane-type vortex generators arranged in co-rotating arrays within the subsonic diffuser. The vortex generator geometric factors of interest included the height, circumferential spacing, and angle-of-incidence. The flow through the inlet was simulated numerically through the solution of the steady-state, Reynolds-averaged Navier-Stokes equations on multi-block, structured grids using the Wind-US flow solver. The vortex generators were simulated using either a vortex generator model or with grids generated about each vortex generator. Statistical methods were used to compute confidence intervals and grid convergence indices to establish the uncertainties of the analyses with respect to grid refinement. Design-of-experiments methods were applied to quantify the effects of the geometric factors of the vortex generators. The analyses of the computed results illustrate the complexities of quantifying the uncertainties of the inlet performance and the implications of the uncertainties for the design of a vortex generator array for the STEX inlet.

Slater, John W.↗

NASA NTRS2019

Computational Study of the Side-By-Side Urban Air Taxi Concept

High-fidelity computational fluid dynamics simulations of NASA’s Side-by-side air taxi concept have been carried out. The three-dimensional unsteady Navier-Stokes equations are solved on overset grids using high-order accurate schemes, dual-time stepping, and a hybrid turbulence model. The flow solver has been loosely coupled with a helicopter comprehensive analysis code in order to get the trimmed flight solution. The vehicle simulated is a six-passenger side-by-side intermeshing rotor helicopter with hybrid propulsion for air taxi operations, also known as urban air mobility applications. This concept vehicle is intended to focus and guide NASA research activities in support of aircraft development for emerging aviation markets, in particular vertical take-off and landing air taxi operations.

Ventura Diaz, Patricia↗

NASA NTRS2019

Investigation of Transonic Truss-Braced Wing Aircraft Transonic Wing-Strut Interference Effects Using FUN3D

This paper presents a computational study of transonic wing-strut interference effects of Transonic Truss-Braced Wing (TTBW) aircraft using the high-fidelity CFD (Computational Fluid Dynamics) code FUN3D (Fully Unstructured Navier-Stokes Three Dimensional). The study is conducted for the wing-strut and the wing-alone configurations at different Mach numbers and Reynolds numbers. The interference effects are calculated by comparing the wing aerodynamics along the spanwise direction between the wing-strut and the wing-alone configurations. The presence of the strut underneath the wing induces a suction peak on the lower surface of the wing, which causes changes in aerodynamic forces and moments, as well as the aerodynamic center location. The interference effects become more pronounced as the Mach number increases. The Reynolds number has less impact on the interference effects. A transonic wing-strut interference aerodynamic correction method is developed for use in a lower-fidelity tool, VSPAERO [a vortex lattice flow solver], coupled to a finite-element model for rapid flutter analysis.

Xiong, Juntao↗

NASA NTRS2019

Conceptual Design of a Counter-Rotating Fan System for Distributed Boundary Layer Ingesting Propulsion

The present paper details the design of the counter rotating fans for a Turboelectric Distributed Propulsion (TeDP) system. Sixteen propulsors installed in mail-slot-shape nacelles are embedded on an aerodynamically optimized hybrid wing-body configuration. The hybrid-wing/body (HWB) configuration which was previously designed to satisfy the conditions of trim, longitudinally static stability and specific cargo space is employed as the baseline configuration in pursuing an optimal distributed propulsion system. A set of distributed propulsors is conceptually designed and the collective performance is evaluated against the target thrust mandated by the mission requirements. The concept of the distributed propulsion allows the fan pressure ratio to be around 1.27~1.32 for the target thrust. In addition, further splitting of the fan pressure ratio by using the counter-rotating fans for each slot realizes the target pressure ratio with low tip speed. In the distributed propulsion system, the nature of the flow conditions and/or the thickness of the ingested boundary layer may differ and result in different propulsive reaction of each individual propulsor. The optimization is, thus, approached from both the propulsion system and individual propulsor perspectives. An optimal distribution of the thrust and power output is determined by how the system utilizes each passage's propulsive characteristics and its interaction with the airframe. These system level analysis and optimization are conducted using an actuator disk model to account for the propulsion-airframe integration numerically. With respect to the propulsor level, aerodynamic shape optimizations of the fan blades are performed in a sequential multi-objective optimization process for various design objectives, such as mass flow rate condition, fan pressure ratio, efficiency and the exit flow angle of the fan stage by using a genetic algorithm, NSGA-II. The radial chord distribution, and meanline distribution of the rotors are designed on the circumferentially averaged axi-symmetric inlet profiles and tested on the six inlet profiles from six divided sectors to reckon flow distortion. The performances of the counter rotating fans are, thus, evaluated accordingly for obtaining distortion tolerant fan. The performance of the distributed propulsion system is evaluated by two CFD tools, i.e., a multi-stage turbo-machinery CFD code and one propulsion-airframe integration flow solver coupled with a body-force model. The optimized boundary layer ingestion propulsion system of 16 distributed slots not only reaches the system target thrust, but also delivers a close to 20% fuel saving benefit against its counterpart 12 distributed clean inlet propulsion system.

Boundary-Layer-Ingestion Propulsion↗

NASA NTRS2019

Building Booster Separation Aerodynamic Databases for Artemis II

NASA’s Artemis II mission will mark the return of humans to near-lunar space for the first time since Apollo. Shortly after launch on the Space Launch System (SLS), a critical phase of ascent occurs when 16 small rockets fire to push the boosters away from the core. Minimizing the risk of failure during separation requires the construction of multiple 13-dimensional databases, including perturbations in position, flight conditions, and engine thrust. The SLS Computational Fluid Dynamics team used NASA’s FUN3D flow solver on the Pleiades and Electra supercomputers to run 5,780 simulations at nominal conditions and over 8,000 simulations with a core stage engine failure to generate the databases needed to verify the booster separation system for Artemis II.

Meeroff, Jamie G.↗

NASA NTRS2019

Predicting Quadcopter Drone Noise Using the Lattice Boltzmann Method

The market for new vertical takeoff and landing vehicles, including autonomous urban air taxis and drones for applications such as package delivery, imaging, and surveillance, is growing rapidly. However, aerodynamic noise continues to be the biggest roadblock to community acceptance and adoption. To predict the aerodynamic noise generated by an isolated quadcopter drone, derived from from first principles, we used the Lattice Boltzmann flow solver within NASA’s Launch Ascent and Vehicle Aerodynamics (LAVA) solver framework. The solver’s computational efficiency, and the complete absence of labor-intensive manual volume mesh generation in the workflow, are key to making routine aeroacoustic analysis of urban air taxis and drones from first principles possible.

Cadieux, Francois↗

NASA NTRS2011

Coupled Fluids-Radiation Analysis of a High-Mass Mars Vehicle

The NEQAIR line-by-line radiation code has been incorporated into the DPLR Navier-Stokes flow solver such that the NEQAIR subroutines are now callable functions of DPLR. The coupled DPLR-NEQAIR code was applied to compute the convective and radiative heating rates over high-mass Mars entry vehicles. Two vehicle geometries were considered - a 15 m diameter 70-degree sphere cone configuration and a slender, mid-L/D vehicle with a diameter of 5 m called an Ellipsled. The entry masses ranged from 100 to 165 metric tons. Solutions were generated for entry velocities ranging from 6.5 to 9.1 km/s. The coupled fluids-radiation solutions were performed at the peak heating location along trajectories generated by the Traj trajectory analysis code. The impact of fluids-radiation coupling is a function of the level of radiative heating and the freestream density and velocity. For the high-mass Mars vehicles examined in this study, coupling effects were greatest for entry velocities above 8.5 km/s where the surface radiative heating was reduced by up 17%. Generally speaking, the Ellipsled geometry experiences a lower peak radiative heating rate but a higher peak turbulent convective heating rate than the MSL-based vehicle.

Palmer, Grant↗

NASA NTRS2019

Kestrel Results at Liftoff Conditions for a Space Launch System Configuration in Proximity to the Launch Tower

Aerodynamic data books for Space Launch System vehicles require databases for the integrated forces and moments and section loads during liftoff and transition to the ascent phase of flight. While the force and moment database can be generated from wind tunnel results, computational analyses are necessary to provide the extensive surface information required to generate proper lineloads. Of the two flight regimes, the liftoff problem is the more costly and complex situation to simulate, as it requires modeling of the vehicle in proximity to the launch tower. The effects of massive separation on the leeward pressure fields of both the tower and vehicle are not well captured with RANS methods, necessitating the use of more advanced methods, such as Delayed Detached Eddy Simulation, in conjunction with computational grids sufficiently refined to resolve the wakes. Details on the computational setup for employing the Kestrel flow solver to address the liftoff problem are presented. The methodology involves the use of independent unstructured near-body grids for the vehicle and the tower, overset by a solution adaptive Cartesian off-body grid. Results from the simulations are compared to experimental results from a test in the NASA Langley Research Center 14- by 22-Foot Subsonic Tunnel.

Computational fluid dynamics↗

NASA NTRS2019

Geometry Modeling for Unstructured Mesh Adaptation

The quantification and control of discretization error is critical to obtaining reliable simulation results. Adaptive mesh techniques have the potential to automate discretization error control, but have made limited impact on production analysis workflow. Recent progress has matured a number of independent implementations of flow solvers, error estimation methods, and anisotropic mesh adaptation mechanics. However, the poor integration of initial mesh generation and adaptive mesh mechanics to typical sources of geometry has hindered adoption of adaptive mesh techniques, where these geometries are often created in Mechanical Computer- Aided Design (MCAD) systems. The difficulty of this coupling is compounded by two factors: the inherent complexity of the model (e.g., large range of scales, bodies in proximity, details not required for analysis) and unintended geometry construction artifacts (e.g., translation, uneven parameterization, degeneracy, self-intersection, sliver faces, gaps, large tolerances be- tween topological elements, local high curvature to enforce continuity). Manual preparation of geometry is commonly employed to enable fixed-grid and adaptive-grid workflows by reducing the severity and negative impacts of these construction artifacts, but manual process interaction inhibits workflow automation. Techniques to permit the use of complex geometry models and reduce the impact of geometry construction artifacts on unstructured grid workflows are models from the AIAA Sonic Boom and High Lift Prediction are shown to demonstrate the utility of the current approach.

Park, Michael A.↗

NASA NTRS2019

Simulation-Based Assessment of a Full-Scale Installed Quiet Landing Gear

Full-scale simulations of a Gulfstream G-III aircraft, performed in support of the NASA Acoustic Research Measurements flights, are presented to complement results discussed in earlier studies. The flow solver employed in those studies, Dassault Systèmes’ lattice Boltzmann PowerFLOW®, was also used during this investigation to conduct time-dependent simulations of the entire aircraft in landing configuration with a fully dressed landing gear. The high-fidelity simulations, performed at a Mach number of 0.23 and a Reynolds number of 10.5 × 106 based on mean aerodynamic chord, captured all relevant airframe noise sources. The computations were used to assess the aeroacoustic performance of the main landing gear, with and without noise reduction fairings installed, of a G-III aircraft equipped with Adaptive Compliant Trailing Edge technology and conventional Fowler flaps. To facilitate comparison of predicted noise signatures with effective perceived noise levels obtained from flight test measurements, the “as-flown” nose landing gear geometry, missing in our earlier studies, was added to the simulated G-III aircraft configurations. The high fidelity, synthetic data were post-processed using a Ffowcs-Williams and Hawkings integral approach to estimate farfield acoustic behavior, with pressures on the model solid surface or pressure and velocity components on a permeable surface enveloping the acoustic near field used as input.

Duda, Benjamin↗