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All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Westinghouse Quiver - A simple and safe system for the complete handling and storing of failed BWR and PWR fuel rods and fragments - 17049

Background: Extracted leaking fuel rods from fuel assemblies have been stored in the spent fuel pools at the Nuclear Power Plants for many years. Sending those fuel rods to an intermediate storage has been very difficult due to the uncertainty of the technical requirements. The Westinghouse Quiver is a container that can be used from the first moment when the leaking fuel rod is extracted from the Fuel Assembly. The leaking fuel rod can be placed in the Westinghouse Quiver. When the Quiver is filled, it can be sealed and dried and then treated as a regular fuel assembly during intermediate storage and final repository. Purpose of System: The purpose of the system is to store leaking fuel rods, broken rods and fuel rod fragments leak tight in the fuel pool and after vacuum drying and permanent sealing at an intermediate storage facility. The Quiver is designed to be fully compatible with a regular fuel assembly. That means all handling of the Quiver in a Nuclear Power Plant, during transportation or storage is also identical to that of a regular fuel assembly. Fulfilling these criteria together with functional testing, the Quiver is considered acceptable for long time storage of leaking fuel rods, both in dry or wet condition. The Quiver has been qualified in Switzerland for use in the spent fuel pool, intermediate storage, and for a final repository. The system will be implemented as well in Sweden during 2016-2019. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2015

System impacts of accelerated transfer of used nuclear fuel to dry storage - 15220

In the wake of the September 11, 2001 terror attacks, and again after the March 11, 2011, accident at the Fukushima Dai-Ichi station from the Great East Japan Earthquake/tsunami, concern was expressed regarding security of current spent fuel storage practices in the United States. An approach recurrently proposed to reduce the potential for fire and the release of radionuclides in an accident or sabotage scenario is to reduce the loading of the reactor fuel pools, which are frequently maintained near their full capacity at many reactor sites in the U.S. We assess the impact on the waste management system of different scenarios for accelerating the schedule of used nuclear fuel (UNF) transfer from reactor pools to dry storage casks. We consider scenarios where the spent fuel pools are drawn down to 50% or 25% of full capacity over 5- or 10-year schedules. The scenarios include status quo, where UNF continues to remain in dry storage at the reactor sites, as well as scenarios with UNF transfer to interim storage and eventually to a mined geologic repository. The primary purpose is to evaluate how the different scenarios for accelerating the transfer of UNF to at-reactor dry storage would affect the performance of the entire UNF management system. Areas that were considered include an estimate of the additional system costs that could be incurred and where the existing infrastructure at the reactor sites would come under stress from the transfer demands. This study considered only the fuel-handling logistics and rough-order-of-magnitude cost at reactor sites, interim storage facility, and operations to package UNF into disposal canisters. The effects of minimum fuel age that could be transferred and the accelerated transfer starting date are also examined, but found to have relatively little effect. Impacts on safety and worker dose are not evaluated quantitatively, although effects can be inferred from increases in handling operations, etc. from the scenarios considered. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2015

Solutions for management of defective fuel assemblies - 15318

Defective fuel management is a major challenge for nuclear operators when the time comes for finding a long-term solution for their used (or spent) fuel assemblies. This question of defective fuel management can be raised in several cases: - For optimizing the remaining operating costs of shutdown reactors, the spent fuel pools must be emptied as soon as possible; a solution needs therefore to be found for evacuating all the spent fuel assemblies, defective fuel assemblies and in particular defective fuel rods included; - Some utilities are today facing a saturation of their reactor spent fuel pool; evacuating the defective fuel assemblies and extracted defective fuel rods allows optimizing the space in the pool. Whereas the solutions for managing intact used fuel assemblies are well-known, a specific technical solution must be implemented for managing the defective spent fuel assemblies as well. The purpose of this paper is to describe the existing solutions for the management of all types of defective fuel assemblies. Interim Dry Storage Solution Interim dry storage of defective spent fuel assemblies is being implemented for decades in the USA. Specific operations are performed for preparing the defective fuel assemblies for interim dry storage and they are then stored with intact used fuel assemblies in the dry storage cask. The advantage of such a solution is its short-term cost effectiveness. The paper presents the existing dry interim storage solutions for defective used fuel rods, the way they are implemented, the associated operational experience. Long-term Dry Storage Solution A long-term dry storage solution for defective fuel assemblies is being developed, compliant with direct disposal requirements. The solution is based on the encapsulation of each defective fuel rod into a fuel rod capsule and an associated specific dry storage licensing approach: this is the best available technology regarding long term storage safety requirements. The paper presents this unique capsule technology, the transport and storage casks that can be used for transportation of defective fuel rods to the storage facility, and the associated transport licensing approach currently used in Europe. Treatment Solution. The most definitive way to get rid of defective fuel assemblies is their treatment (or reprocessing) in a treatment plant. There is then no need to assess the behaviour of these specific used fuel assemblies as for an interim storage facility or a final repository. The advantage of such a solution is its sustainable approach. The paper presents the existing transport and treatment solutions, the way they are implemented, the associated operational experience. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2018

Damaged Fuel Rod Service with German Turnkey Technology NCS 45 Transport Casks and Under-Water-Brazing Technology - 18182

Transportation of damaged irradiated fuel rods with the package NCS 45 developed and operated by DAHER Nuclear Technologies GmbH (DNT) saves considerable technical and financial resources in the German phase-out scenario. The technology can be used world-wide to speed up decommissioning of NPPs. In each German reactor (and most likely in all reactors in the world) a small number of damaged fuel rods have accumulated over the operation phase. In general, transport and storage solutions for fuel are concentrated on the bulk of material, i. e. complete fuel assemblies containing undamaged fuel rods. It is hence a rather straightforward process to remove almost all the fuel from the reactor pools. However, damaged fuel rods - which have to be removed from the pool prior to dismantling - can cause considerable delay in dismantling and high costs for safe-guarding and specialized solutions, even though they only contain a comparatively very tiny amount of fuel. DNT has all required tools, equipment and experience to mitigate the described problem: - The package NCS 45 licensed for the transport of damaged Uranium Oxide (UOX) and Mixed Oxide (MOX) fuel rods with a burn-up of up to 120 GWd/MgHM; - A patented underwater brazing (encapsulation) technology to render very high burn-up damaged fuel rods fit for transport; - Qualified personnel to plan, license and operate such encapsulation process and the NCS 45 in a NPP and to carry out the transports; - Proven record of successful removal of damaged fuel rods from several shut-down reactors in Germany. The package NCS 45 is currently licensed in several European countries. Due to its state-of-technique design - type B(U)F-96 approval - it could be licensed and used for world-wide applications. The underwater brazing technology was developed and patented by DNT to address the challenge of transporting high burn-up and/or damaged UOX and MOX fuel rods. Above a burn-up of 55 GWd/MgHM there are neither enough data to assess the behavior of the cladding under stress nor sufficient benchmarks available to validate the source terms of the fuel. Hence, high burn-up fuel rods are encapsulated in the fuel pool by using the underwater-brazing-technology before they are loaded into the package NCS 45. Furthermore, the capacity of the NCS 45 to transport damaged fuel rods can be considerably enhanced by encapsulating these rods. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2018

Robotic Underwater Decontamination Services for Nuclear Applications-18464

Successful Underwater Robotic Decontamination Demonstrates Dose-Saving And Outage-Shortening Technology Diakont successfully provided underwater robotic decontamination services on a North American nuclear power plant's refueling cavity and dryer-separator pool in Spring 2017 using a new tool system. Historically, nuclear plant operators have conducted cleaning and decontamination of these surfaces manually, after draining water from the space. However manual decontamination is slow, and can result in excessive personnel dose exposure. The underwater robotic decontamination services present a vast improvement over manual decontamination because it reduces personnel dose exposure, reduces radwaste, doesn't impact plant chemistry, and doesn't risk inadvertently spreading contamination. Also the new decontamination method avoids the risk of personnel injury and component damage associated with hydrolasing. And by performing the decontamination robotically while the cavities are flooded, in many cases the critical path outage schedule can be shortened. Able to decontaminate horizontal, vertical, and curved surfaces, the decontamination tools easily navigate to areas within flooded cavities that are inaccessible to previous solutions, performing decontamination in parallel to other activities including fuel movement. Also, unlike other legacy solutions, the new tools do not require continuous use of an overhead crane or other method of suspension while performing the decontamination activities. The ROV-type decontamination tool attaches and drives along the cavity and component surfaces using a high-force, no-flow vortex generator, even in the presence of Residual Heat Removal (RHR) or shutdown cooling flow. Efficient, effective cleaning is performed using a rugged brushing action to detach the crud, while vacuuming it away at high flow rates to a submerged filter. At the Spring 2017 refueling outage, the decontamination services with the new methodology were so effective that no additional manual cavity decontamination was required after drain-down. Using the tool's ability to swim, attach, and crawl, field technicians decontaminated the majority of the surfaces designated by the plant operator. Preliminary surveys indicated that all contamination levels were reduced to <50 K dpm/100 cm{sup 2}, helping the utility meet their INPO/Industry collective radiation exposure goals. The new cleaning and decontamination services are ideal for servicing various underwater areas within nuclear power plants such as refueling cavities, BWR-6 drywell heads, spent fuel pools, cask loading pools and fuel transfer canals. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Development of k{sub eff} in the unfolding process of the LOTUS reactor design

An innovative small thermal reactor concept named LOTUS, which is a pool-type reactor aimed at heat supply. The passive concept applied in the LOTUS and it has a separable core. It means that its core can passively unfold into four parts along its central axis only with the buoyancy and gravity when some accidents happen, especially the wall rupture of the pool caused by earthquake, aircraft impact and so on. This idea can effectively enhance the ability of pool-type reactor for resisting some severe accidents. We have executed some pre-computations in order to check a non-supercritical system for the transient simulation. In this paper, the development of k{sub eff} have been calculated by both stepwise steady-state and transient modes using Serpent, as well as including some sensitivity analyses about the k{sub eff} to unfolding velocity, inserting velocity of control rod (CR) and time step. The result showed that k{sub eff} value decreased definitely as the reactor unfolded and the consistent change exposed between the stepwise steady state and transient result when the unfolding angle varied from 0 to 1 degree. However, the stepwise steady state k{sub eff} negatively declined after that angle, which demonstrated that for such a dynamic unfolding change the transient mode was more suitable, peculiarly for considering delayed neutrons and neutron moderation. For sensitivity calculation, the k{sub eff} decreased more rapidly as the unfolding velocity and inserting velocity of CR increased, and a smaller time step corresponded to a more stable change. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2014

Evaluation of convection‐permitting model simulations of cloud populations associated with the Madden‐Julian Oscillation using data collected during the AMIE/DYNAMO field campaign

Abstract Regional convection‐permitting model simulations of cloud populations observed during the 2011 Atmospheric Radiation Measurement (ARM) Madden‐Julian Oscillation Investigation Experiment/Dynamics of the Madden‐Julian Oscillation Experiment (AMIE/DYNAMO) field campaign are evaluated against ground‐based radar and ship‐based observations. Sensitivity of model simulated reflectivity, surface rain rate, and cold pool statistics to variations of raindrop breakup/self‐collection parameters in four state‐of‐the‐art two‐moment bulk microphysics schemes in the Weather Research and Forecasting (WRF) model is examined. The model simulations generally overestimate reflectivity from large and deep convective cells, and underestimate stratiform rain and the frequency of cold pools. In the sensitivity experiments, introduction of more aggressive raindrop breakup or decreasing the self‐collection efficiency increases the cold pool occurrence frequency in all of the simulations, and slightly reduces the reflectivity and precipitation statistics bias in some schemes but has little effect on the overall mean surface precipitation. Both the radar observations and model simulations of cloud populations show an approximate power law relationship between convective echo‐top height and equivalent convective cell radius.

Hagos, Samson↗
DOE OSTI2017

Cyanobacterial carbon metabolism: Fluxome plasticity and oxygen dependence: Cyanobacterial Carbon Metabolism

Synechocystis sp. strain PCC 6803 has been widely used as a photo-biorefinery chassis. Based on its genome annotation, this species contains a complete TCA cycle, an Embden-Meyerhof-Parnas pathway (EMPP), an oxidative pentose phosphate pathway (OPPP), and an Entner–Doudoroff pathway (EDP). To evaluate how Synechocystis 6803 catabolizes glucose under heterotrophic conditions, we performed 13 C metabolic flux analysis, metabolite pool size analysis, gene knockouts, and heterologous expressions. The results revealed a cyclic mode of flux through the OPPP. Small, but non-zero, fluxes were observed through the TCA cycle and the malic shunt. Independent knockouts of 6-phosphogluconate dehydrogenase (gnd) and malic enzyme (me) corroborated these results, as neither mutant could grow under dark heterotrophic conditions. Our data also indicate that Synechocystis 6803 metabolism relies upon oxidative phosphorylation to generate ATP from NADPH under dark or insufficient light conditions. The pool sizes of intermediates in the TCA cycle, particularly acetyl-CoA, were found to be several fold lower in Synechocystis 6803 (compared to E. coli metabolite pool sizes), while its sugar phosphate intermediates were several-fold higher. Moreover, negligible flux was detected through the native, or heterologous, EDP in the wild type or Δgnd strains under heterotrophic conditions. Comparing photoautotrophic, photomixotrophic, and heterotrophic conditions, the Calvin cycle, OPPP, and EMPP in Synechocystis 6803 possess the ability to regulate their fluxes under various growth conditions (plastic), whereas its TCA cycle always maintains at low levels (rigid). This work also demonstrates how genetic profiles do not always reflect actual metabolic flux through native or heterologous pathways. Biotechnol. Bioeng. 2017;114: 1593–1602. © 2017 Wiley Periodicals, Inc.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2021

Assessing dynamic vegetation model parameter uncertainty across Alaskan arctic tundra plant communities

Abstract As the Arctic region moves into uncharted territory under a warming climate, it is important to refine the terrestrial biosphere models (TBMs) that help us understand and predict change. One fundamental uncertainty in TBMs relates to model parameters, configuration variables internal to the model whose value can be estimated from data. We incorporate a version of the Terrestrial Ecosystem Model (TEM) developed for arctic ecosystems into the Predictive Ecosystem Analyzer (PEcAn) framework. PEcAn treats model parameters as probability distributions, estimates parameters based on a synthesis of available field data, and then quantifies both model sensitivity and uncertainty to a given parameter or suite of parameters. We examined how variation in 21 parameters in the equation for gross primary production influenced model sensitivity and uncertainty in terms of two carbon fluxes (net primary productivity and heterotrophic respiration) and two carbon (C) pools (vegetation C and soil C). We set up different parameterizations of TEM across a range of tundra types (tussock tundra, heath tundra, wet sedge tundra, and shrub tundra) in northern Alaska, along a latitudinal transect extending from the coastal plain near Utqiaġvik to the southern foothills of the Brooks Range, to the Seward Peninsula. TEM was most sensitive to parameters related to the temperature regulation of photosynthesis. Model uncertainty was mostly due to parameters related to leaf area, temperature regulation of photosynthesis, and the stomatal responses to ambient light conditions. Our analysis also showed that sensitivity and uncertainty to a given parameter varied spatially. At some sites, model sensitivity and uncertainty tended to be connected to a wider range of parameters, underlining the importance of assessing tundra community processes across environmental gradients or geographic locations. Generally, across sites, the flux of net primary productivity (NPP) and pool of vegetation C had about equal uncertainty, while heterotrophic respiration had higher uncertainty than the pool of soil C. Our study illustrates the complexity inherent in evaluating parameter uncertainty across highly heterogeneous arctic tundra plant communities. It also provides a framework for iteratively testing how newly collected field data related to key parameters may result in more effective forecasting of Arctic change.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2020

Dynamic changes in dissolved organic matter composition in a Mountain Lake under ice cover and relationships to changes in nutrient cycling and phytoplankton community composition

We studied Bear Lake, a sub-alpine oligotrophic lake in Rocky Mountain National Park, Colorado U.S.A, during the winter ice cover period of 2018. Our goal was to understand relationships between biogeochemical processes and the chemical quality of the dissolved organic matter, a major pool of organic carbon in all lakes. The lake exhibited a highly stratified environment with limited light availability, a consistent oxycline at 7 meters, and dilute hydrochemistry. Nutrient concentrations were low and depletion of nitrogen, particularly for NH4 to a lesser extent NO3, were related to increasing phytoplankton abundance. The deep chlorophyll maxima that developed above the oxycline was dominated by a potentially mixotrophic dinoflagellate. DOM chemical quality as measured through high-resolution mass spectrometry was related to these shifts in aquatic ecosystem structure. However, CDOM spectroscopy of the whole water was a poor indicator of biogeochemical changes in the DOM pool. The spectrometry data highlighted an evolving and contrasting reservoir of phosphorus, nitrogen, and sulfur-containing organic compounds sensitive to nutrient cycling and redox conditions. We also observed reduced chemodiversity between the surface and bottom water DOM molecular formulas over time. Homogeneity increased in the surface and more unique compounds were produced in the bottom waters, where an overall increase occurred in the favorability of carbon to support microbial respiration. Our results show dynamic chemical changes in the DOM pool reflect dynamic nutrient cycling under ice cover, potentially driven by mixotrophic growth of the dinoflagellate Gymnodinium sp.

Rue, Garrett↗
DOE OSTI2019

Diagnostic performance of F-18 FDG PET/CT for prediction of KRAS mutation in colorectal cancer patients: a systematic review and meta-analysis

Objective: The purpose of the current study was to investigate the diagnostic performance of F-18 fluorodeoxyglucose (FDG) positron emission tomography/computed tomography (PET/CT) for the prediction of v-Ki-ras-2 Kirsten rat sarcoma viral oncogene homolog (KRAS) mutation in colorectal cancer (CRC) patients through a systematic review and meta-analysis. Methods: The PubMed and EMBASE database, from the earliest available date of indexing through April 30, 2018, were searched for studies evaluating the diagnostic performance of F-18 FDG PET/CT for prediction of KRAS mutation in CRC patients. Results: Across 9 studies (804 patients), the pooled sensitivity for F-18 FDG PET/CT was 0.66 (95% CI 0.60–0.73) without heterogeneity (I{sup 2} = 34.1, p = 0.14) and a pooled specificity of 0.67 (95% CI 0.62–0.72) without heterogeneity (I{sup 2} = 1.63, p = 0.42). Likelihood ratio (LR) syntheses gave an overall positive likelihood ratio (LR+) of 2.0 (95% CI 1.7–2.4) and negative likelihood ratio (LR−) of 0.5 (95% CI 0.41–0.61). The pooled diagnostic odds ratio (DOR) was 4 (95% CI 3–6). Hierarchical summary receiver operating characteristic (ROC) curve indicates that the areas under the curve were 0.69 (95% CI 0.65–0.73). Conclusion: The current meta-analysis showed the low sensitivity and specificity of F-18 FDG PET/CT for prediction of KRAS mutation in CRC patients. The DOR was very low and the likelihood ratio scatter-gram indicated that F-18 FDG PET/CT might not be useful for prediction of KRAS mutation and not for its exclusion. Therefore, cautious application and interpretation should be paid to the F-18 FDG PET/CT for prediction of KRAS mutation in CRC patients.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2019

Diagnostic accuracy of F-18 FDG PET/CT for characterization of colorectal focal FDG uptake: a systematic review and meta-analysis

Introduction: We aimed to explore the role of the diagnostic accuracy of F-18 fluorodeoxyglucose positron emission tomography/computed tomography (PET/CT) for characterization of incidental colorectal focal FDG uptake through a systematic review and meta-analysis. Methods: The MEDLINE, EMBASE, and Cochrane Library database, from the earliest available date of indexing through April 30, 2018, were searched for studies evaluating the diagnostic performance of F-18 FDG PET/CT for characterization of incidental colorectal focal FDG uptake. We determined the sensitivities and specificities across studies, calculated positive and negative likelihood ratios (LR+ and LR−), and constructed summary receiver operating characteristic curves. Results: Across 8 studies (1451 patients), the pooled sensitivity for F-18 FDG PET/CT was 0.87 (95% CI 0.82–0.90) without heterogeneity (χ{sup 2} = 10.84, p = 0.37) and a pooled specificity of 0.83 (95% CI 0.76–0.89) with heterogeneity (χ{sup 2} = 130.1, p = 0.00). Likelihood ratio (LR) syntheses gave an overall positive likelihood ratio (LR+) of 5.2 (95% CI 3.6–7.4) and negative likelihood ratio (LR−) of 0.16 (95% CI 0.12–0.22). The pooled DOR was 32 (95% CI 20–51). Conclusion: F-18 FDG PET/CT demonstrated good sensitivity and specificity for characterization of incidental colorectal focal FDG uptake. At present, the literature regarding the use of F-18 FDG PET/CT for characterization of incidental colorectal focal FDG uptake remains still limited; thus, further large multicenter studies would be necessary to substantiate the diagnostic accuracy of F-18 FDG PET/CT for characterization of incidental colorectal focal FDG uptake.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2024

Reduced accrual of mineral-associated organic matter after two years of enhanced rock weathering in cropland soils, though no net losses of soil organic carbon

Abstract Enhanced rock weathering (ERW), the application of crushed silicate rock to soil, can remove atmospheric carbon dioxide by converting it to (bi) carbonate ions or solid carbonate minerals. However, few studies have empirically evaluated ERW in field settings. A critical question remains as to whether additions of crushed rock might positively or negatively affect soil organic matter (SOM)—Earth’s largest terrestrial organic carbon (C) pool and a massive reservoir of organic nitrogen (N). Here, in three irrigated cropland field trials in California, USA, we investigated the effect of crushed meta-basalt rock additions on different pools of soil organic carbon and nitrogen (i.e., mineral-associated organic matter, MAOM, and particulate organic matter, POM), active microbial biomass, and microbial community composition. After 2 years of crushed rock additions, MAOM stocks were lower in the upper surface soil (0–10 cm) of plots with crushed rock compared to unamended control plots. At the 2 sites where baseline pre-treatment data were available, neither total SOC nor SON decreased over the 2 years of study in plots with crushed rock or unamended control plots. However, the accrual rate of MAOM-C and MAOM-N at 0–10 cm was lower in plots with crushed rock vs. unamended controls. Before ERW is deployed at large scales, our results suggest that field trials should assess the effects of crushed rock on SOM pools, especially over multi-year time scales and in different environmental contexts, to accurately assess changes in net C and understand the mechanisms driving interactions between ERW and SOM cycling.

58 GEOSCIENCES↗
DOE OSTI2022

Psb27, a photosystem II assembly protein, enables quenching of excess light energy during its participation in the PSII lifecycle

Photosystem II (PSII), the enzyme responsible for oxidizing water into molecular oxygen, undergoes a complex lifecycle during which multiple assembly proteins transiently bind to and depart from PSII assembly intermediate complexes. Psb27 is one such protein. It associates with the CP43 chlorophyll-binding subunit of PSII to form a Psb27-PSII sub-complex that constitutes 7–10% of the total PSII pool. Psb27 remains bound to PSII assembly intermediates and dissociates prior to the formation of fully functional PSII. In this study, we compared a series of Psb27 mutant strains in the cyanobacterium Synechocystis sp. PCC 6803 with varied expression levels of Psb27: wild type (WT); psb27 genetic deletion (Del27), genetically complemented psb27 (Com27); and over-expressed Psb27 (OE27). The Del27 strain demonstrated decreased non-photochemical fluorescence quenching, while the OE27 strain showed increased non-photochemical quenching and tolerance to fluctuating light conditions. Multiple flashes and fluorescence decay analysis indicated that OE27 has the least affected maximum PSII quantum yield of the mutants. OE27 also displayed a minimal impact on the half-life of the fast component of QA – reoxidation over multiple flashes, indicating robust PSII function. Further, we propose that the close association between Psb27 and CP43, and the absence of a fully functional manganese cluster in the Psb27-PSII complex create a PSII sub-population that dissipates excitation energy prior to its recruitment into the functional PSII pool. Efficient energy dissipation prevents damage to this pre-PSII pool and allows for efficient PSII repair and maturation. Participation of Psb27 in the PSII life cycle ensures high-quality PSII assembly.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2022

Quantifying Equiaxed vs Epitaxial Solidification in Laser Melting of CMSX-4 Single Crystal Superalloy

The competition between epitaxial vs. equiaxed solidification has been investigated in CMSX-4 single crystal superalloy during laser melting as practiced in additive manufacturing. Single-track laser scans were performed on a powder-free surface of directionally solidified CMSX-4 alloy with several combinations of laser power and scanning velocity. Electron backscattered diffraction (EBSD) mapping facilitated identification of new orientations, i.e., “stray grains” that nucleated within the fusion zone along with their area fraction and spatial distribution. Using high-fidelity computational fluid dynamics simulations, both the temperature and fluid velocity fields within the melt pool were estimated. This information was combined with a nucleation model to determine locations where nucleation has the highest probability to occur in melt pools. In conformance with general experience in metals additive manufacturing, the as-solidified microstructure of the laser-melted tracks is dominated by epitaxial grain growth; nevertheless, stray grains were evident in elongated melt pools. It was found that, though a higher laser scanning velocity and lower power are generally helpful in the reduction of stray grains, the combination of a stable keyhole and minimal fluid velocity further mitigates stray grains in laser single tracks.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Fabrication of Copper-Rich Cu-Al Alloy Using the Wire-Arc Additive Manufacturing Process

An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate Cu-9 at. pct Al on pure copper plates in situ, through separate feeding of pure Cu and Al wires into a molten pool, which is generated by the gas tungsten arc welding (GTAW) process. After overcoming several processing problems, such as opening the deposition molten pool on the extremely high-thermal conductive copper plate and conducting the Al wire into the molten pool with low feed speed, the copper-rich Cu-Al alloy was successfully produced with constant predesigned Al content above the dilution-affected area. Also, in order to homogenize the as-fabricated material and improve the mechanical properties, two further homogenization heat treatments at 1073 K (800 °C) and 1173 K (900 °C) were applied. The material and mechanical properties of as-fabricated and heat-treated samples were compared and analyzed in detail. With increased annealing temperatures, the content of precipitate phases decreased and the samples showed gradual improvements in both strength and ductility with little variation in microstructures. The present research opened a gate for in-situ fabrication of Cu-Al alloy with target chemical composition and full density using the additive manufacturing process.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Reoxidation of Liquid Steel and Slag Composition on the Chemistry Evolution of Inclusions During Electroslag Remelting

Electroslag remelting (ESR) is increasingly used to produce some varieties of special steels and alloys, mainly because of its ability to provide extreme cleanliness and an excellent solidification structure simultaneously. In the present study, the combined effects of varying SiO{sub 2} contents in slag and reoxidation of liquid steel on the chemistry evolution of inclusions and the alloying element content in steel during ESR were investigated. The inclusions in the steel before ESR refining were found to be oxysulfides of patch-type (Ca,Mn)S adhering to a CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-MgO inclusion. The oxide inclusions in both the liquid metal pool and remelted ingots are CaO-Al{sub 2}O{sub 3}-MgO and MgAl{sub 2}O{sub 4} together with CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-MgO inclusions (slightly less than 30 pct of the total inclusions), which were confirmed to originate from the reduction of SiO{sub 2} from the original oxide inclusions by dissolved Al in liquid steel during ESR. CaO-Al{sub 2}O{sub 3}-MgO and MgAl{sub 2}O{sub 4} are newly formed inclusions resulting from the reactions taking place inside liquid steel in the liquid metal pool caused by reoxidation of liquid steel during ESR. Increasing the SiO{sub 2} content in slag not only considerably reduced aluminum pickup in parallel with silicon loss during ESR, but also suppressed the decrease in SiO{sub 2} content in oxide inclusions. (Ca,Mn)S inclusions were fully removed before liquid metal droplets collected in the liquid metal pool.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Evolution of Oxide Inclusions in Si-Mn-Killed Steel During Protective Atmosphere Electroslag Remelting

The current study was motivated to reveal the evolution of MnO-SiO{sub 2}-Al{sub 2}O{sub 3} inclusions during protective atmosphere electroslag remelting (P-ESR), and the effect of slag composition on the inclusion evolution. The oxide inclusions in the consumable steel electrode were ternary (7.1-26.4 mass pct) MnO-(53.3-82.8 mass pct) SiO{sub 2}-(8.3-23.1 mass pct) Al{sub 2}O{sub 3} without exception, which were fully removed during the P-ESR in two ways: a portion of these inclusions were dissociated in its individual chemical species into liquid steel, whereas the others were removed by absorbing them into molten slag before liquid metal droplets collected in liquid metal pool during P-ESR. The oxide inclusions both in liquid metal pool and in remelted ingots are mostly MgAl{sub 2}O{sub 4} (containing about 3 mass pct MgO) and Al{sub 2}O{sub 3} inclusions, irrespective of the SiO{sub 2} contents (1.9 to 9.0 mass pct) in the slag. These inclusions readily formed in the liquid metal pool as a result of the reaction between alloying elements and the dissolved oxygen in liquid steel that dissociated from MnO-SiO{sub 2}-Al{sub 2}O{sub 3} inclusions.

36 MATERIALS SCIENCE↗