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At least 919 records · Page 51

Experimental Stress Analysis of Stiffened Cylinders with Cutouts : Shear Load

A cylindrical semimonocoque shell of circular cross section was mounted as a cantilever and loaded by a direct shear at the tip. The cylinder was tested with no cutout, with a rectangular cutout on the tension side, and with the cutout centered on the neutral axis on one side of the cylinder. The cutout was successively enlarged through six sizes varying from 30 degrees to 130 degrees in circumference and from 1 and 2 bays in length. Strain measurements were made with resistance-type wire strain gages near the cutout on the stringers, the skin, and the rings for each case, and the stresses obtained are presented in tables. (author)

Rosecrans, Richard↗

Analysis of square shear web above buckling load

A solution of Von Karman's fundamental equations for plates with large deflections is presented for the case of a shear web divided into square panels by reinforcing struts. Numerical solutions are given for struts of infinite rigidity and for struts the weight of which is one-fourth the weight of the sheet. The results are compared with Wagner's diagonal tension theory as extended by Kuhn and by Langhaar. It is found that the diagonal tension theory as developed by Kuhn agrees best with the present paper in the practical range when r=1/4. Kuhn's theory is in especially good agreement for the force in the strut when r=1/4.

Levy, Samuel↗

Measuring Astronaut Performance in Microgravity: Loads and Modeling

Quantitative analysis of human performance in microgravity is important for both scientific investigations and spacecraft engineering design. By collecting and evaluating the kinematics and kinetics data of astronauts in space, it becomes possible to characterize human motor strategies, postural behavior in weightlessness, improve the design of orbital modules, help maintain a quiescent microgravity for acceleration-sensitive material science and life science experiments (NASA JSC, 1996), and optimize the human operative capabilities during long-duration space missions. Hence, there is a need for a precise measurement of the forces and moments exerted by the astronauts on the space station and their postures and movements.

Newman, D.↗

Empirical corrections to the span load distribution at the tip

An analysis of existing pressure-distribution data was made to determine the variation of the tip loading with wing plan form. A series of empirical tip corrections was derived that may be added to theoretical curves in certain cases to obtain a closer approach to the actual loading at the tip. The analysis indicated that the need for a tip correction decreases as either the aspect ratio or the wing taper is increased. In general, it may be said that, for wings of conventional aspect ratio, corrections to the theoretical span load curves are necessary only if the wing is tapered less than 2:1 and has a blunt tip. If the tip is well rounded in plan form, no correction appears necessary even for a wing with no taper.

Pearson, H A↗

A Methodology for Loading the Advanced Test Reactor Driver Core for Experiment Analysis

The Advanced Test Reactor (ATR) at the Idaho National Laboratory (INL) is one of the premier irradiation facilities in the world. The ATR hosts experiments from a variety of laboratories, companies, and disciplines. Because of its flexibility in providing customized irradiation conditions to experiments, such as coolant chemistry, temperature, and reactor power, analysis for experiments, both from a programmatic and safety perspective, can be a challenging endeavor. Because of these experiment variables, there is always an effort to improve upon the existing analysis methodology in order to provide the sponsor of any given experiment with the most accurate predictions possible. The paper discusses the effort to improve upon the methodology for loading the ATR driver core for experiment analysis. Experiment analysis at INL is generally broken up into three separate disciplines: neutronics, thermal-hydraulics, and structural. The focus of this paper is neutronics analysis. After the experiment has a preliminary design, the neutronics analyst will create a model in the Monte Carlo N-Particle (MCNP) transport code to calculate fuel and material heating rates from MCNP tallies and provide those to the thermal-hydraulics analyst, and calculate reactivity worths, perturbation on the axial fission profile of the ATR driver core by the experiment, void worths, and experiment backup worths. Also, there are usually several programmatic parameters that the experiment sponsor requests that the neutronics analyst calculates. These can include heat generation rates, burnup and displacements per atom (DPA). In order to accurately analyze these parameters, an important input into the physics analyst's MCNP model is the loading of the ATR driver core. The ATR driver core consists of 40, 19-plate highly-enriched uranium (HEU) fuel elements, arranged in a serpentine shape, as pictured in Figure 1. The ATR driver core is responsible for the vast majority of the thermal power of the reactor and the nuclear interactions with the experiments being irradiated in ATR. A unique feature of ATR is the 'power tilt' across the reactor. A power tilt means that the Northwest, Northeast, Southwest, and Southeast Lobes of ATR frequently operate at different powers, providing different irradiation conditions for the experiments in and around the lobes of the reactor. In order to achieve lobe power splits, different fuel elements for each of the 40 positions are chosen by ATR Reactor Engineering so that lobe power splits can be maintained during an operating cycle. A typical fuel loading for an ATR cycle consists of 14 to 18 new fuel elements and 2 to 26 depleted fuel elements. These loadings are typically chosen from three different types of fuel elements. All three ATR fuel element types share a common design, spelled out in Chapter 4 of the ATR Safety Analysis Report (SAR). The fuel element meat is HEU UAlx dispersion fuel sandwiched between aluminum cladding with a length of 121.92 cm (4 ft), with 19 plates per fuel element. The three variations of this common design are designated by the first two letters in their serial numbers: XA, YA, and NB. XA elements are most commonly used. These elements have nominally 1075 g of uranium-235 and 0.66 g of boron-10. The NB elements have the same uranium-235 loading as the XA elements, but no boron in any plates. These elements are used when excess reactivity is needed. The YA elements have the same loading as the XA elements, except that the outermost plate (Plate 19) has no boron or uranium. These elements are used to mitigate aged reflector damage. In order to accurately model the ATR driver core, all three types of fuel elements must be accounted for in the MCNP model. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Seismic Assessment of a Long-Term Lunar Habitat

The establishment of secure earth-independent long-term lunar habitats has been envisioned by numerous government agencies and private companies. Recent advancements in assessing seismic hazards caused by shallow moonquakes have highlighted the importance of incorporating this phenomenon into the design of robust and resilient lunar structures. However, further research is required to explore lunar habitat design that considers seismic loads. This paper proposes assessing the structural response of a lunar habitat made of sulfur concrete covered with a regolith layer. The numerical model of the structure is subjected to gravitational, internal pressure and seismic loads. The seismic analysis of the structure is carried out using spectral and nonlinear time history methods. Conditional mean spectra for shallow moonquakes with return periods of 75, 475, 970 and 2475 years are used in the seismic analysis. The records used for the temporal analyses were ground motions that agree with a preliminary seismic hazard on the Moon. The results of temporal analyses reveal that shallow moonquakes with return periods greater than 475 years can lead to the loss of the global stability of the structure. Consequently, the findings imply that seismic loads have the potential to impose unacceptable demands on lunar structures constructed from in-situ materials like sulfur concrete. Hence, it is imperative to incorporate seismic considerations in the design process for developing resilient and long-term lunar habitats.

Lunar habitat↗

The UTRC wind energy conversion system performance analysis for horizontal axis wind turbines (WECSPER)

The theory for the UTRC Energy Conversion System Performance Analysis (WECSPER) for the prediction of horizontal axis wind turbine performance is presented. Major features of the analysis are the ability to: (1) treat the wind turbine blades as lifting lines with a prescribed wake model; (2) solve for the wake-induced inflow and blade circulation using real nonlinear airfoil data; and (3) iterate internally to obtain a compatible wake transport velocity and blade loading solution. This analysis also provides an approximate treatment of wake distortions due to tower shadow or wind shear profiles. Finally, selected results of internal UTRC application of the analysis to existing wind turbines and correlation with limited test data are described.

Egolf, T. A.↗

Wind loads for bar-truss structures

An analysis method developed to calculate the wind loads on the nodes or joints of the truss type support structure of the 64 meter antenna is described. The method uses the CBAR element and GRID coordinate cards of the NASTRAN or IDEAS structural analysis programs as inputs to the computer model of the structure. Cross flow principles and vector analysis are also used in the analysis. The algorithms used are described and probable accuracy of the solution is discussed.

Katow, M. S.↗

COVID-19 pandemic ramifications on residential Smart homes energy use load profiles

The COVID-19 pandemic has significantly affected people’s behavioral patterns and schedules because of stay-at-home orders and a reduction of social interactions. Therefore, the shape of electrical loads associated with residential buildings has also changed. In this paper, we quantify the changes and perform a detailed analysis on how the load shapes have changed, and we make potential recommendations for utilities to handle peak load and demand response. Our analysis incorporates data from before and after the onset of the COVID-19 pandemic, from an Alabama Power Smart Neighborhood with energy-efficient/smart devices, using around 40 advanced metering infrastructure data points. This paper highlights the energy usage pattern changes between weekdays and weekends pre– and post–COVID-19 pandemic times. The weekend usage patterns look similar pre– and post–COVID-19 pandemic, but weekday patterns show significant changes. We also compare energy use of the Smart Neighborhood with a traditional neighborhood to better understand how energy-efficient/smart devices can provide energy savings, especially because of increased work-from-home situations. HVAC and water heating remain the largest consumers of electricity in residential homes, and our findings indicate an even further increase in energy use by these systems.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

A Tool for Model-Based Generation of Scenario-driven Electric Power Load Profiles

Power consumption during all phases of spacecraft flight is of great interest to the aerospace community. As a result, significant analysis effort is exerted to understand the rates of electrical energy generation and consumption under many operational scenarios of the system. Previously, no standard tool existed for creating and maintaining a power equipment list (PEL) of spacecraft components that consume power, and no standard tool existed for generating power load profiles based on this PEL information during mission design phases. This paper presents the Scenario Power Load Analysis Tool (SPLAT) as a model-based systems engineering tool aiming to solve those problems. SPLAT is a plugin for MagicDraw (No Magic, Inc.) that aids in creating and maintaining a PEL, and also generates a power and temporal variable constraint set, in Maple language syntax, based on specified operational scenarios. The constraint set can be solved in Maple to show electric load profiles (i.e. power consumption from loads over time). SPLAT creates these load profiles from three modeled inputs: 1) a list of system components and their respective power modes, 2) a decomposition hierarchy of the system into these components, and 3) the specification of at least one scenario, which consists of temporal constraints on component power modes. In order to demonstrate how this information is represented in a system model, a notional example of a spacecraft planetary flyby is introduced. This example is also used to explain the overall functionality of SPLAT, and how this is used to generate electric power load profiles. Lastly, a cursory review of the usage of SPLAT on the Cold Atom Laboratory project is presented to show how the tool was used in an actual space hardware design application.

power load profile↗

Identifying critical resiliency of modern distribution systems with open source modeling

Identification of temporal and topology related challenges to the operation of modern distribution systems (MDS) with high penetration of distributed energy resources is critical to developing and assessing control strategies. This paper proposes analysis of typical and historical load and generation patterns to identify and anticipate critical intersections in generation and load that stress distribution system stability. An open source modeling of representative MDS topologies, loads, and generation is presented to aid further analysis of the interaction of MDS control strategies with load and generation patterns to determine intrinsic adaptive capacity of segments of MDS.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Forward Skirt Structural Testing on the Space Launch System (SLS) Program

Structural testing was performed to evaluate heritage forward skirts from the Space Shuttle program for use on the Space Launch System (SLS) program. One forward skirt is located in each solid rocket booster. Heritage forward skirts are aluminum 2219 welded structures. Loads are applied at the forward skirt thrust post and ball assembly. Testing was needed because SLS ascent loads are roughly 40% higher than Space Shuttle loads. Testing objectives were to determine margins of safety, demonstrate reliability, and validate analytical models. Two forward skirts were structurally tested using the test configuration. The test stand applied loads to the thrust post. Four hydraulic actuators were used to apply axial load and two hydraulic actuators were used to apply radial and tangential loads. The first test was referred to as FSTA-1 (Forward Skirt Structural Test Article) and was performed in April/May 2014. The purpose of FSTA-1 was to verify the ultimate capability of the forward skirt subjected to ascent ultimate loads. Testing consisted of two liftoff load cases taken to 100% limit load followed by an ascent load case taken to 110% limit load. The forward skirt was unloaded to no load after each test case. Lastly, the forward skirt was tested to 140% limit and then to failure using the ascent loads. The second test was referred to as FSTA-2 and performed in July/August of 2014. The purpose of FSTA-2 was to verify the ultimate capability of the forward skirt subjected to liftoff ultimate loads. Testing consisted of six liftoff load cases taken to 100% limit load followed by the six liftoff cases taken to 140% limit load. Two ascent load cases were then tested to 100% limit load. The forward skirt was unloaded to no load after each test case. Lastly, the forward skirt was tested to 140% limit and then to failure using the ascent loads. The forward skirts on FSTA-1 and FSTA-2 successfully carried all applied liftoff and ascent load cases. Both FSTA-1 and FSTA-2 were tested to failure by increasing the ascent loads. Failure occurred in the forward skirt thrust post radius. The forward skirts on FSTA-1 and FSTA-2 had nearly identical failure modes. FSTA-1 failed at 1.72 times limit load and FSTA-2 failed at 1.62 times limit load. This difference is primarily attributed to variation in material properties in the thrust post region. Test data were obtained from strain gages, deflection gages, ARAMIS digital strain measurement, acoustic emissions, and high-speed video. Strain gage data and ARAMIS strain were compared to finite element (FE) analysis predictions. Both the forward skirt and tooling were modeled. This allows the analysis to simulate the loading as close as possible to actual test configuration. FSTA-1 and FSTA-2 were instrumented with over 200 strain gages to ensure all possible failure modes could be captured. However, it turned out that three gages provided critical strain data. One was located in the post bore and two on the post radius. More gages were not specified due to space limitations and the desire to not interfere with the use of the ARAMIS system on the post radius. Measured strains were compared to analysis results for the load cycle to failure. Note that FSTA-1 gages were lost before failure was reached. FSTA-2 gages made it to the failure load but one of the radius gages was lost before testing began. This gage was not replaced because of the time and cost associated with disassembly of the test structure. Correlation to analysis was excellent for FSTA-1. FSTA-2 was not quite as good because there was more residual strain from previous load cycles. FSTA-2 was loaded and unloaded with 12 liftoff cases and two ascent cases before taking the skirt to failure. FSTA-1 only had two liftoff cases and one ascent case before taking the skirt to failure. The ARAMIS system was used to determine strain at the post radius by processing digital images of a speckled paint pattern. Digital cameras recorded images of the speckled paint pattern. ARAMIS strain results for FSTA-2 just prior to failure. Note a high strain location develops near the left side. This high strain compares well to analysis prediction for both FSTA-1 and FSTA-2. The strain at this location was also plotted versus limit load. Both FSTA-1 and FSTA-2 had excellent correlation between ARAMIS and analysis strains. Acoustic emission (AE) sensors were used to monitor for damage formation that may occur during testing (e.g., crack formation and growth or propagation). AE was very important because after disassembly of FSTA-1, a crack was observed in the ball fitting radius. The ball fitting did not crack on FSTA-2. AE data was used to reconstruct when the crack occurred. The AE energy versus time plot for FSTA. The energy increased considerably at 850 seconds (152% limit load), indicating a crack could have formed at this point. The only visual evidence found that could have corresponded to this was the crack that initiated in the ball fitting. The cracks in the forward skirt aluminum structures would likely have been lower energy due to a lower modulus and all that were found after failure correlated to occurring after the initial crack in the post radius. This was verified by high-speed cameras used to record the failure.

Lohrer, J. D.↗

Model Development for the ACME Lab Modular Wall and A-Frame Assemblies

The structural frame used for conducting large structural tests was replaced by the ACME (Applied Combined Mechanical Environments) Lab in Building 860 of Sandia National Laboratories in Albuquerque, NM. This new design required simulation and analysis to verify maximum loads and corresponding factors of safety. Two major assemblies which are part of the ACME Lab, the Modular Wall and A-Frame, were designed to operate with a multitude of components in various configurations and with varying loads. Simulations of the Modular Wall and A-Frame structures were performed through explicit analysis to determine safety factors for numerous loading scenarios. The Modular Wall had safety factors of 1.1 for the lateral, diagonal, and gusset loading conditions. The A-Frame had safety factors of 2 for all loading conditions simulated.

42 ENGINEERING↗

Optimal Geometry for Focused Ion Beam-Milled Samples for Direct-Pull Micro-Tensile Testing Performed In Situ in a Scanning Electron Microscope

A thorough procedure was developed to efficiently manufacture dogbone samples using focused ion beam (FIB) milling for micro-tensile testing. A Bruker PI 89 PicoIndenter, Billerica, MA, USA, was used as a case study, although the analysis and results are applicable to other micro-mechanical testing systems capable of mounting a standard, Ø12.7 mm × Ø3.2 mm pin, scanning electron microscopy (SEM) pin stub (Ted Pella, Redding, CA, USA). Nine dogbones were made from an Fe-45Cu alloy additively manufactured using powder-fed laser-directed energy deposition (DED-LB). Testing showed that fracture was confined to the gauge section for all dogbones and that the fracture mode, ductile vs. brittle, was entirely dependent on the grain orientation relative to the loading direction. The analysis showed that the measured plastic strain to failure can vary from >11% (optimal geometry) to <1% (non-optimal geometry) in micro-tensile testing of high-tensile-strength (>1 GPa) metallic materials. Subsequently, a finite element analysis (FEA) was conducted to identify the improved dogbone geometries. A total of ten thousand dogbone geometries were tested, and their dimensions were defined by a set of four adjustable parameters (corner radius, load surface angle, load surface length, and dogbone head length). The gauge width and gauge length were fixed to 4 µm and 10 µm, respectively. Three-dimensional surface plots of the stress concentration as a function of two parameters were used to identify the optimal ranges of parameter values. The addition of maximum width and length constraints, measuring 25 µm and 30 µm, respectively, allowed us to identify an optimal geometry at load surface angles of 30° and 45°. Their respective dimensions (corner radius, load surface length, and dogbone head length) are, in µm, 12, 6, and 7 and 10, 7, and 7. Testing these two optimal geometries with a range of gauge lengths from 4 to 20 µm showed that smaller gauge lengths only slightly reduced the detrimental stress concentration outside the gauge section. However, smaller gauge lengths will notably improve the FIB surface polishing step as tapering is reduced with smaller dogbone lengths.

Chemistry↗

The Demand-Side Grid (dsgrid) Model

This presentation gives a high-level overview of the recently published demand-side grid (dsgrid) model documentation. The general modeling philosophy and technical approach of dsgrid is described, as is an initial data set covering 2012 contiguous United States (CONUS) electricity demand. The initial data set describes about 80% of electrical load at an hourly level by county, subsector and end use. Coarser models and data sets are used to describe the remainder. Model residuals are calculated at different levels of aggregation by leveraging historical electricity sector data and a model of 2012 distributed generation. Overall, the dsgrid model has been developed to support analysis of future load scenarios, including interactive effects between energy efficiency, electrification, demand response, renewable energy, battery energy (or other forms of) storage, and future grid conditions broadly construed. Planned future work includes the development of future load scenarios and physically realistic estimates of the flexible load resource.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

A fracture mechanics study of the turbine wheel in the Space Shuttle auxiliary power unit

The experimental and analytical efforts performed for fracture control of the Space Shuttle auxiliary power unit (APU) wheel are described and a summary of fracture mechanics concepts relevant to safe-life analysis of fatigue loaded parts is given. An environmental crack growth test program is conducted by NASA on candidate wheel materials exposed to decomposed hydrazine which is found to be no more severe in causing crack growth than an environment of high-temperature air. Details of the crack growth testing and the safe-life analysis are presented. The results show that special nondestructive examination is needed for the APU wheel to meet the required mission life for either the maximum design or expected speed-range operations.

Forman, R. G.↗