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At least 937 records · Page 52
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Compositional Models of Glass/Melt Properties and their Use for Glass Formulation

Nuclear waste glasses must simultaneously meet a number of criteria related to their processability, product quality, and cost factors. The properties that must be controlled in glass formulation and waste vitrification plant operation tend to vary smoothly with composition allowing for glass property-composition models to be developed and used. Models have been fit to the key glass properties. The properties are transformed so that simple functions of composition (e.g., linear, polynomial, or component ratios) can be used as model forms. The model forms are fit to experimental data designed statistically to efficiently cover the composition space of interest. Examples of these models are found in literature. The glass property-composition models, their uncertainty definitions, property constraints, and optimality criteria are combined to formulate optimal glass compositions, control composition in vitrification plants, and to qualify waste glasses for disposal. An overview of current glass property-composition modeling techniques is summarized in this paper along with an example of how those models are applied to glass formulation and product qualification at the planned Hanford high-level waste vitrification plant.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2023

Codes and standards for ceramic composite core materials for High Temperature Reactor applications

Fiber-reinforced ceramic matrix composites are attractive for high-temperature nuclear applications due to excellent thermal and mechanical properties as well as reasonable-to-outstanding radiation resistance. Over the past 20 years, the use of ceramic matrix composite applications expanded to many commercial non-nuclear industries as fabrication and application of the technologies mature. The ASME Boiler Pressure Vessel Code, under Section III Division 5, provides the design and construction rules for High Temperature Reactor components. It published the first rules for ceramic matrix composites to be used for reactor core components. The rules lay out the quality requirements together with the design and materials criteria for the use and application of silicon carbide- and carbon-based matrix material technologies. As with the established graphite rules, the ceramic composite material rules are structured in Subsection HH (from Section III), that addresses the criteria for class SN nonmetallic core components. The code rules rely heavily on the development and publication of standards for composite specification, classification, and testing of mechanical, thermal, and other properties. These test methods are developed in ASTM Committee C28 on Advanced Ceramics, with a current focus on ceramic composite tubes. This article describes the detail of the composites code, the design methodology and similarities to the graphite code, the guidance for the development of specifications for ceramic composites (for nuclear applications) including recent standard developments, and it mentions the next steps to support licensing aspects by validating the code with benchmarking data.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2017

Composition–Structure–Activity Correlation of Platinum–Ruthenium Nanoalloy Catalysts for Ethanol Oxidation Reaction

Understanding the evolution of the composition and atomic structure of nanoalloy catalysts in the ethanol oxidation reaction (EOR) is essential for the design of active and robust catalysts for direct ethanol fuel cells. This article describes a study of carbon-supported platinum–ruthenium electrocatalysts (PtRu/C) with different bimetallic compositions and their activities in the EOR, an important anode reaction in direct ethanol fuel cells (DEFCs). The study focused on establishing the relationship between the catalyst’s composition, atomic structure, and catalytic activity for the EOR. Ex situ and in situ synchrotron high-energy X-ray diffraction (HE-XRD) experiments coupled with atomic pair distribution function (PDF) analysis and in situ energy-dispersive X-ray (EDX) analysis were employed to probe the composition and structural evolution of the catalysts during the in situ EOR inside a membrane electrode assembly (MEA) in the fuel cell. The results revealed an intriguing composition–structure–activity relationship for the PtRu electrocatalysts under EOR experimental conditions. In particular, the alloy with a Pt/Ru ratio of ~50:50 was found to exhibit a maximum EOR activity as a function of the bimetallic composition. This composition–activity relationship coincides with the relationship between the Pt interatomic distances and coordination numbers and the bimetallic composition. Notably, the catalytic activities of the PtRu electrocatalysts showed a significant improvement during the EOR, which can be related to atomic-level structural changes in the nanoalloys occurring during the EOR, as indicated by in situ HE-XRD/PDF/EDX data. Here, the findings shed some new light on the mechanism of the ethanol oxidation reaction over bimetallic alloy nanocatalysts, which is important for the rational design and synthesis of active nanoalloy catalysts for DEFCs.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2016

Synthesis and characterization of (Ga 1-x Zn x )(N 1-x O x ) nanocrystals with a wide range of compositions

We describe the synthesis and characterization of wurtzite (Ga 1-x Zn x )(N 1-x O x ) nanocrystals with a wide range of compositions and a focus on properties relevant for solar fuel generation. (Ga 1-x Zn x )(N 1-x O x ), a solid solution of GaN and ZnO, is an intriguing material because it exhibits composition-dependent visible absorption even though the parent semiconductors absorb in the UV. When functionalized with co-catalysts, (Ga 1-x Zn x )(N 1-x O x ) is also capable of water splitting under visible irradiation. Here, we examine the synthesis of (Ga 1-x Zn x )(N 1-x O x ) nanocrystals to understand how they form by nitridation of ZnO and ZnGa 2 O 4 nanocrystalline precursors. We find that the ZnO precursor is critical for the formation of crystalline (Ga 1-x Zn x )(N 1-x O x ) at 650 °C, consistent with a mechanism in which wurtzite (Ga 1-x Zn x )(N 1-x O x ) nucleates topotactically on wurtzite ZnO at an interface with ZnGa 2 O 4 . Using this information, we expand the range of compositions from previously reported 0.30 ≤ x ≤ 0.87 to include the low-x and high-x ends of the range. The resulting compositions, 0.06 ≤ x ≤ 0.98, constitute the widest range of (Ga 1-x Zn x )(N 1-x O x ) compositions obtained by one synthetic method. We then examine how the band gap depends on sample composition and find a minimum of 2.25 eV at x = 0.87, corresponding to a maximum possible solar-to-H 2 power conversion efficiency of 12%. Finally, we examine the photoelectrochemical (PEC) oxidation behavior of thick films of (Ga 1-x Zn x )(N 1-x O x ) nanocrystals with x = 0.40, 0.52, and 0.87 under visible illumination. (Ga 1-x Zn x )(N 1-x O x ) nanocrystals with x = 0.40 exhibit solar PEC oxidation activity that, while too low for practical applications, is higher than that of bulk (Ga 1-x Zn x )(N 1-x O x ) of the same composition. The highest photocurrents are observed at x = 0.52, even though x = 0.87 absorbs more visible light, illustrating that the observed photocurrents are a result of an interplay of multiple parameters which remain to be elucidated. This set of characterizations provides information useful for future studies of composition-dependent PEC properties of nanoscale (Ga 1-x Zn x )(N 1-x O x ).

36 MATERIALS SCIENCE↗
DOE OSTI2019

Development of nickel-incorporated MCM-41–carbon composites and their application in nitrophenol reduction

MCM-41–carbon composites were obtained by soft-templating strategy by adding resorcinol and formaldehyde as carbon precursors during the synthesis of MCM-41. The synthesis of these composites was optimized until mesoporous MCM-41 domains remained highly ordered and the overall specific surface area and pore volume remained relatively high. The one-pot synthetic procedure was further extended to obtain the Ni-containing MCM-41–carbon composites using nickel nitrate as an additive. A homogeneous distribution of nickel nanoparticles in the composites was achieved by adding histidine to the reaction mixture, which was able to form a complex with nickel ion. Carbonization of organic components in the composites produced carbon that was responsible for in situ reduction of nickel(II) to metallic nickel (Ni0) at elevated temperatures, eliminating the post-synthesis reduction step carried out in the presence of hydrogen gas or other reducing agent. Furthermore, the resulting composites showed enhanced catalytic activity toward nitrophenol reduction obeying the zero-order kinetics. Three unique features of the resulting composites, namely mesoporous channels of MCM-41, carbon-induced in situ reduction of Ni ions to metallic Ni nanoparticles, and abundance of highly active Ni sites due to high dispersion of Ni0, make this strategy applicable for the synthesis of other transition metal-based catalysts. XRD and STEM analyses revealed a homogeneous distribution of nickel nanoparticles in the composites without significant distortion of their ordered mesoporosity.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

Vapor-liquid-solid epitaxial growth of Si 1-x Ge x alloy nanowires. Composition dependence on precursor reactivity and morphology control for vertical forests

The growth of high-density group IV alloy nanowire forests is critical for exploiting their unique functionalities in many applications. Here, the compositional dependence on precursor reactivity and optimized conditions for vertical growth are studied for Si 1- x Ge x alloy nanowires grown by the vapor-liquid-solid method. The nanowire composition versus gas partial-pressure ratio for germane-silane and germane-disilane precursor combinations is obtained at 350°C over a wide composition range (0.05 ≤ x ≤ 0.98) and a generalized model to predict composition for alloy nanowires is developed based on the relative precursor partial pressures and reactivity ratio. In combination with germane, silane provides more precise compositional control at high Ge concentrations (x > 0.7), whereas disilane greatly increases the Si concentration for a given gas ratio and enables more precise alloy compositional control at small Ge concentrations (x < 0.3). Vertically oriented, non-kinking nanowire forest growth on Si (111) substrates is then discussed for silane/germane over a wide range of compositions, with temperature and precursor partial pressure optimized by monitoring the nanowire growth front using in-situ optical reflectance. For high Ge compositions (x ≈ 0.9), a “two-step” growth approach with nucleation at higher temperatures results in nanowires with high-density and uniform vertical orientation. Furthermore, increasing Si content (x ≈ 0.8), the optimal growth window is shifted to higher temperatures, which minimizes nanowire kinking morphologies. For Si-rich Si 1- x Ge x alloys (x ≈ 0.25), vertical nanowire growth is enhanced by single-step, higher-temperature growth at reduced pressures.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Evolution of AlGaN deep level defects as a function of alloying and compositional grading and resultant impact on electrical conductivity

AlGaN:Si epilayers with uniform Al compositions of 60%, 70%, 80%, and 90% were grown by metal-organic vapor phase epitaxy along with a compositionally graded, unintentionally doped (UID) AlGaN epilayer with the Al composition varying linearly between 80% and 100%. The resistivity of AlGaN:Si with a uniform composition increased significantly for the Al content of 80% and greater, whereas the graded UID-AlGaN film exhibited resistivity equivalent to 60% and 70% AlGaN:Si owing to polarization-induced doping. Deep level defect studies of both types of AlGaN epilayers were performed to determine why the electronic properties of uniform-composition AlGaN:Si degraded with increased Al content, while the electronic properties of graded UID-AlGaN did not. The deep level density of uniform-composition AlGaN:Si increased monotonically and significantly with the Al mole fraction. Conversely, graded-UID AlGaN had the lowest deep level density of all the epilayers despite containing the highest Al composition. These findings indicate that Si doping is an impetus for point defect incorporation in AlGaN that becomes stronger with the increasing Al content. However, the increase in deep level density with the Al content in uniform-composition AlGaN:Si was small compared to the increase in resistivity. This implies that the primary cause for increasing resistivity in AlGaN:Si with the increasing Al mole fraction is not compensation by deep levels but rather increasing activation energy for the Si dopant. As a result, the graded UID-AlGaN films maintained low resistivity because they do not rely on thermal ionization of Si dopants.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Room temperature multiferroicity and magnetodielectric coupling in 0–3 composite thin films

Magnetoelectric (ME) composite thin films are promising candidates for novel applications in future nanoelectronics, spintronics, memory and other multifunctional devices as they exhibit much higher ME coupling and transition temperatures (Tc) than well-known single phase multiferroics discovered to date. Among the three types of multiferroic composite nanostructures, (2-2) layered and (1-3) vertically aligned composite nanostructures exhibit comparatively smaller ME coupling due to different shortcomings which restrict their use in many applications. Here we study the morphological, piezoresponse force microscopic (PFM), ferroelectric, magnetic, and magnetodielectric properties of 0-3 (magnetic nanoparticles (0) homogeneously distributed in ferroelectric matrices (3)) multiferroic composite thin films. The Pb(Fe 0.5 Nb 0.5 )O 3 (PFN) - Ni 0.65 Zn 0.35 Fe 2 O 4 (NZFO) particulate composite films were synthesized by pulsed laser deposition (PLD). These particulate composite thin films are completely c-axis oriented with very low surface roughness. We observed magnetic and ferroelectric T c above room temperature (RT) for all composite thin films. The PFN-NZFO 0-3 composites exhibit large polarization, high saturated magnetization with low coercive field, low dielectric loss along with magnetodielectric coupling at RT. These nanocomposites might be utilized in next generation nano/microelectronics and spintronic devices.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Controls of Wellbore Flow Regimes on Pump Effluent Composition

Where well water and formation water are compositionally different or heterogeneous, pump effluent composition will vary due to partial mixing and transport induced by pumping. Investigating influences of purging and sampling methodology on composition variability requires quantification of wellbore flow regimes and mixing. As a basis for this quantification, analytical models simulating Poiseuille flow were developed to calculate flow paths and travel times. Finite element modeling was used to incorporate influences of mixing. Parabolic velocity distributions within the screened interval accelerate with cumulative inflow approaching the pump intake while an annulus of inflowing formation water contracts uniformly to displace an axial cylinder of pre-pumping well water as pumping proceeds. Increased dispersive mixing forms a more diffuse formation water annulus and the contribution of formation water to pump effluent increases more rapidly. Models incorporating viscous flow and diffusion scale mixing show that initially pump effluent is predominantly pre-pumping well water and compositions vary most rapidly. After two screen volumes of pumping, 94% of pump effluent is inflowing formation water. Where the composition of formation water and pre-pumping well water are likely to be similar, pump effluent compositions will not vary significantly and may be collected during early purging or with passive sampling. However, where these compositions are expected to be considerably different or heterogeneous, compositions would be most variable during early pumping, that is, when samples are collected during low-flow sampling. Purging of two screen volumes would be required to stabilize the content and collect a sample consisting of 94% formation water.

58 GEOSCIENCES↗
DOE OSTI2021

Evaluating Effects of Shear Processing on 2D Crystalline Materials in 3D Metal Matrices: Atomistic Understanding of High Shear Deformation of Copper Graphene Composites

Composites made of copper and graphene demonstrate high strength, lubricity and enhanced electrical and thermal conductivity compared pure copper. However, manufacturing these composites at bulk volumes for industrial applications has been a big challenge. Shear deformation assisted processing is an effective method for manufacturing materials such as copper-graphene composites demonstrating ultra-fine grain structures and compositional homogeneity. Nevertheless, microstructural evolution of the composites and their property development under such conditions is not clearly understood currently. To rectify this gap in literature, high strain shear deformation of copper coated graphene foils was performed using a tribometer pin in this study. Changes in microstructure of the composite as well as the constituent components under shear deformation was correlated to process conditions. A sharp increase in the coefficient of friction attributed to rupture and smearing of graphene layer into copper substrate was observed during the shear processing. The coefficient of friction of the sheared copper/graphene composite was lower than that of pure copper, suggesting that partially worn graphene is effectively lubricious at the macroscale. A multimodal characterization of the processed region further revealed a shear deformation-induced ultrafine two-phase grain-structure consisting of copper and graphitic domains. Shear deformation reduced the copper grain size from around 50 – 100 µm to ~200 nm on an average and ~2 – 5 nm in some locations. The semicrystalline graphene films were observed to fracture into 10 – 50 µm size flakes. Oxygen enrichment was observed in the processed region. Finally, graphitic domain were identified for the first time in the copper matrix and not just at the grain boundaries providing evidence for a metastable composite microstructure as a result of solid phase processing at room temperature.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Enhanced HLW Glass Property-Composition Models – Phase 1 (Final Report)

In the present work, the previously compiled glass property-composition database for WTP HLW glasses has been updated with newly available data. The earlier evaluation of the baseline WTP models against the larger data sets, in terms of range of validity and prediction performance, has been used together with a review of the HLW glass data to identify gaps in the composition regions that need to be filled to support the development of expanded models. Subsequently, statistically-designed compositional matrices were developed to begin to fill these composition gaps. Crucible melts have been prepared for the matrix glasses and glass properties have been collected. Finally, preliminary models have been developed that are applicable to the expanded dataset. Additionally, the performance of the preliminary models have been reviewed to assess the relative advantages of developing one set of models for the entire HLW glass composition space or to developing separate models for discrete composition spaces. The longer-term objective of this multi-year task is to develop new glass property-composition models for PCT release, spinel crystallization (T 1% ), nepheline formation on CCC, TCLP Cd response, viscosity, and electrical conductivity to control glass compositions for HLW vitrification at Hanford.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

Flax–Reinforced Vitrimer Epoxy Composites Produced via RTM

Composite laminates were produced by RTM using similar glass and flax fabrics and both vitrimer epoxy and aerospace-grade epoxy, both formulated for liquid molding. Tensile and flexural properties were measured and compared, revealing that the vitrimer composites exhibited equivalent performance in flexural strength and tensile modulus, but slightly lower performance in tensile strength relative to reference epoxy composites. In general, glass–fiber composites outperformed flax–fiber composites in tension. However, both glass and flax–fiber composites yielded roughly equivalent flexural strength and tensile modulus-to-weight ratios. Flax fabrics were recovered from composites by matrix dissolution, and a second-life laminate showed full retention of the mechanical properties relative to those produced from fresh flax. Finally, a demonstration of re-forming was undertaken, showing that simple press-forming can be used to modify the composite shape. However, re-forming to a flat configuration resulted in local fiber damage and a decrease in mechanical properties. An alternative forming method was demonstrated that resulted in less fiber damage, indicating that further refinements might lead to a viable forming and re-forming process.

Martinez, Patricio (ORCID:0000000225884389)↗
DOE OSTI2022

Thermally Insulating, Thermal Shock Resistant Calcium Aluminate Phosphate Cement Composites for Reservoir Thermal Energy Storage

This paper presents the use of hydrophobic silica aerogel (HSA) and hydrophilic fly ash cenosphere (FCS) aggregates for improvements in the thermal insulating and mechanical properties of 100- and 250 °C-autoclaved calcium aluminate phosphate (CaP) cement composites reinforced with micro-glass (MGF) and micro-carbon (MCF) fibers for deployment in medium- (100 °C) and high-temperature (250 °C) reservoir thermal energy storage systems. The following six factors were assessed: (1) Hydrothermal stability of HSA; (2) Pozzolanic activity of the two aggregates and MGF in an alkali cement environment; (3) CaP cement slurry heat release during hydration and chemical reactions; (4) Composite phase compositions and phase transitions; (5) Mechanical behavior; (6) Thermal shock (TS) resistance at temperature gradients of 150 and 225 °C. The results showed that hydrophobic trimethylsilyl groups in trimethylsiloxy-linked silica aerogel structure were susceptible to hydrothermal degradation at 250 °C. This degradation was followed by pozzolanic reactions (PR) of HSA, its dissolution, and the formation of a porous microstructure that caused a major loss in the compressive strength of the composites at 250 °C. The pozzolanic activities of FCS and MGF were moderate, and they offered improved interfacial bonding at cement-FCS and cement-MGF joints through a bridging effect by PR products. Despite the PR of MGF, both MGF and MCF played an essential role in minimizing the considerable losses in compressive strength, particularly in toughness, engendered by incorporating weak HSA. As a result, a FCS/HSA ratio of 90/10 in the CaP composite system was identified as the most effective hybrid insulating aggregate composition, with a persistent compressive strength of more than 7 MPa after three TS tests at a 150 °C temperature gradient. This composite displayed thermal conductivity of 0.28 and 0.35 W/mK after TS with 225 and 150 °C thermal gradients, respectively. These values, below the TC of water (TC water = 0.6 W/mK), were measured under water-saturated conditions for applications in underground reservoirs. However, considering the hydrothermal disintegration of HSA at 250 °C, these CaP composites have potential applications for use in thermally insulating, thermal shock-resistant well cement in a mid-temperature range (100 to 175 °C) reservoir thermal energy storage system.

58 GEOSCIENCES↗
NASA NTRS1972

The bi-composite transition joint

The application of advanced composite materials to high performance structure frequently results in the desire to fabricate a structure from more than one composite system in order to tailor the composite material capabilities to the design requirements. The bi-composite transition provides a means of joining two different composite structural systems without the weight and complexity of mechanical attachments. The monolayer plies or combinations of plies of one composite system are interleaved with and bonded to the plies of the adjacent composite system, thereby providing a direct load transfer between the two composite structures.

Dullea, K. C., Jr.↗
NASA NTRS1976

The effect of thermal exposure on the mechanical properties of aluminum-graphite composites

To promote the development of aluminum-graphite composites with improved properties for aerospace applications, composite samples were fabricated by solid-state diffusion bonding of liquid-phase Al-infiltrated Thornel 50 fibers, and their mechanical properties were measured at room temperature in the as-received condition, after temperature exposure and after thermal cycling. The interface structure in aluminum-graphite composites and its effect on the composite properties, the effect of thermal cycling on the tensile properties of the composites, and the characteristics of failures of the composites in tension is discussed. The studied composites exhibited tensile properties corresponding well with those predicted by the rule of mixtures. Thermal cycling between 20 C and 500 C, as well as the formation of the Al4C3 at the Al-graphite interfaces at temperatures above 500 C resulted in degradation of the composite strength. Scanning electron microscopy of fractured surfaces indicated that the relatively weak interface governs the mode of failure in tension.

Khan, I. H.↗
NASA NTRS1978

Thermal environment effects on strength and impact properties of boron-aluminum composites

A systematic study was conducted regarding the degradation of fracture strength and impact energy in commercial B-Al composites in both static and cyclic thermal environments. The composites used in the study contained approximately 50 vol % boron fibers, unidirectionally aligned in either a 6061 Al or 1100 Al matrix. The tensile strengths of the composites after 3000 thermal cycles as a function of upper cycle temperature are presented in graphs. The temperature at which the strengths of 6061 Al matrix, B-Al composites were significantly degraded after 3000 cycles was noticeably higher than that for the 1100 Al matrix composites. Static heating at 420 C resulted in no significant strength degradation for the 6061 Al matrix composites. In the case of 1100 matrix composites, some degradation was observed at 420 C but markedly less than in the composites cycled to 420 C.

Grimes, H. H.↗
NASA NTRS1980

Engine environmental effects on composite behavior

The effects of turbojet engine environmental saturation moisture and temperatures up to 300 F on composites were investigated. It was found that epoxy resin composites absorbed the most moisture (2 wt %), while polyimide resin composites absorbed 0.8%. High moisture and 250 F degraded the flexular and interlaminar shear properties, and the environmental and impact conditions severely damaged epoxy composites. The impact damage of fiber composites in moisture-temperature environments can be assessed with finite element and composite mechanics analyses. Engine operation environmental conditions of 0.8% moisture and 140 F had no discernible effect on the fatigue resistance of composite fan exit guide vanes, which can be designed to exceed engine operational requirements using composite materials.

Chamis, C. C.↗
NASA NTRS1984

Tensile strength of composite sheets with unidirectional stringers and crack-like damage

The damage tolerance characteristics of metal tension panels with riveted and bonded stringers are well known. The stringers arrest unstable cracks and retard propagation of fatigue cracks. Residual strengths and fatigue lives are considerably greater than those of unstiffened or integrally stiffened sheets. The damage tolerance of composite sheets with bonded composite stringers loaded in tension was determined. Cracks in composites do not readily propagate in fatigue, at least not through fibers. Moreover, the residual strength of notched composites is sometimes even increased by fatigue loading. Therefore, the residual strength aspect of damage tolerance, and not fatigue crack propagation, was investigated. About 50 graphite/epoxy composite panels were made with two sheet layups and several stringer configurations. Crack-like slots were cut in the middle of the panels to simulate damage. The panels were instrumented and monotonically loaded in tension to failure. The tests indicate that the composite panels have considerable damage tolerance, much like metal panels. The stringers arrested cracks that ran from the crack-like slots, and the residual strengths were considerably greater than those of unstiffened composite sheets. A stress intensity factor analysis was developed to predict the failing strains of the stiffened panels. Using the analysis, a single design curve was produced for composite sheets with bonded stringers of any configuration.

Poe, C. C., Jr.↗