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At least 955 records · Page 53

Measurement of kernel swelling and buffer densification in irradiated UCO and UO 2 TRISO fuel particles from AGR-2

The second Advanced Gas Reactor irradiation (AGR-2) featured UCO tristructural isotropic (TRISO)-coated particle fuel and, for comparison purposes, UO2 TRISO fuel. Particles from three UCO fuel compacts and one UO2 fuel compact were chosen for analysis of kernel swelling and buffer shrinkage. Both kernel swelling and buffer shrinkage are common elements of TRISO fuel performance models. More recently, the AGR program has determined that buffer shrinkage may impact the integrity of the inner pyrolytic carbon (IPyC) layer, which may impact SiC layer integrity (particularly during high-temperature heating tests). Therefore, measurements of buffer irradiation-induced shrinkage may be useful in improving existing models and developing new models that capture buffer-IPyC-SiC-fission product interactions observed in recent AGR post-irradiation examination (PIE). TRISO particles were mounted in epoxy, ground, polished, and imaged via optical microscopy in four separate iterations. Each of the four iterations revealed progressively deeper cross sections within the particles. Images collected from each iteration were analyzed for the circumferences/radii of the kernel, buffer, IPyC, and SiC. Spheres were fit to each set of measurements to generate spherical radii representative of the components of the fuel particle. From these radii, volumes were computed and compared to the as-fabricated volumes. UCO kernel swelling was similar among the three AGR-2 compacts ranging from approximately 28 to 32%. This is only slightly higher swelling than was measured in an earlier study of an AGR-1 compact. However, the burnup at which this swelling occurred in AGR-2 was lower than in AGR-1, indicating a faster swelling rate for the AGR-2 kernels for the irradiation conditions covered by these compacts. The AGR-2 UO2 kernel swelling was less, at 9.9%, comparable to other studies of UO2 kernel swelling. While AGR-2 UCO and UO2 kernels demonstrated different rates of swelling, the extent of buffer shrinkage was similar among the two fuel types, ranging from 24-28%. For comparison, a prior study showed that AGR-1 Compact 1-3-1 experienced 39% buffer shrinkage. A commonly-observed post-irradiation particle morphology is where the buffer pulls away from the IPyC (at least in some regions of the particle). Besides the possibility of the buffer degrading the IPyC when it pulls away from the IPyC, this gap is significant because it may also reduce heat transfer within the particle. Average AGR-2 buffer-IPyC gaps were similar for the UCO and UO2 particles, ranging from 22.2 to 26.0 µm. This is similar to what was measured for AGR-1 Compact 1-3-1.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Gamma Spectrometry Code Rodeo for Uranium Enrichment—FY 2022 Report

In the first two quarters of FY22, data acquisition continued at ORNL and LLNL using uranium sources of known enrichments. This was an FY21 task which could not be completed in FY21 because of problems encountered with the ORNL M400 CZT in Q4 of FY21, and the subsequent repairs. The detector was received back from H3D in the first of September 2021 , and the measurements resumed . Measurements using the repaired detector were completed in Q1 of FY22. The spectra were distributed by ORNL to the analyzing labs. Analysis results were received in Q2 of FY2022. The results from the various codes were intercompared and an ANOVA analysis was performed. Random and systematic uncertainties were established for each code. The ANOVA results and discussions were included in a revised version of FY21Annual Report issued in March 2022. A paper was presented at the INMM 2022Annual Conference, with the analysis results from the various isotopic codes, and the ANOVA table with random and systematic uncertainties. The Project Work Plan (PWP) for FY22 included a task to perform field testing of the M400 CZT and the analysis codes using UF 6 cylinder measurements at the Framatome Fuel Fabrication Facility in Richland, WA. PNNL was the lead for the field testing task. PNNL drafted a Field Test Plan, and refined it based on comments received from the team. PNNL coordinated with Framatome facility, the logistics of carrying out the field testing . A collimator and shield made out of TFlex (tungsten impregnated polymer) was designed and professionally manufactured. The collimators were used in the field test measurements. The measurements at Framatome were completed on April 21, 2022. A total of 34 Type 30B cylinders were measured using three M400 detectors (PNNL, LLNL, and ORNL detectors). Measurements using M400 were taken at two locations on the side of each cylinder and from the end-on bottom location. Additionally, HPGe measurements were taken at the end-on location to establish ground truth. Cylinder wall thickness measurements were also made at all three locations. To gain a better understanding of the effect of background from surrounding cylinders, the same five cylinders measured individually in low background locations were measured again in the cylinder storage yards. Due to inclement weather, manufacturer delays, shipping delays, and equipment failure, the measurement campaign spanned twice as long compared to the original timeline. Gamma-ray spectra from M400 and HPGe detectors, along with the cylinder data and photographs were organized and shared with the collaborators for further analysis. Spectra were analyzed by the participating laboratories. FY22 PWP also consists of tasks related to plutonium source measurements, adapting the codes to analyze plutonium spectra, and inter-comparison of the results from various codes. Plutonium spectra are being acquired at LANL, ORNL, and LLNL. LANL, SNL and LLNL are in the process of modifying FRAM, GADRAS, and CZTU, respectively. The plutonium related tasks will be completed in Q2 of FY23.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Energy efficient engine component development and integration program

The design of an energy efficient commercial turbofan engine is examined with emphasis on lower fuel consumption and operating costs. Propulsion system performance, emission standards, and noise reduction are also investigated. A detailed design analysis of the engine/aircraft configuration, engine components, and core engine is presented along with an evaluation of the technology and testing involved.

Source record↗

A Spherical Torus Nuclear Fusion Reactor Space Propulsion Vehicle Concept for Fast Interplanetary Travel

A conceptual vehicle design enabling fast outer solar system travel was produced predicated on a small aspect ratio spherical torus nuclear fusion reactor. Initial requirements were for a human mission to Saturn with a greater than 5% payload mass fraction and a one way trip time of less than one year. Analysis revealed that the vehicle could deliver a 108 mt crew habitat payload to Saturn rendezvous in 235 days, with an initial mass in low Earth orbit of 2,941 mt. Engineering conceptual design, analysis, and assessment was performed on all ma or systems including payload, central truss, nuclear reactor (including divertor and fuel injector), power conversion (including turbine, compressor, alternator, radiator, recuperator, and conditioning), magnetic nozzle, neutral beam injector, tankage, start/re-start reactor and battery, refrigeration, communications, reaction control, and in-space operations. Detailed assessment was done on reactor operations, including plasma characteristics, power balance, power utilization, and component design.

Williams, Craig H.↗

Solar Electric Power System Analyses for Mars Surface Missions

The electric power system is a crucial element of any architecture supporting human surface exploration of Mars. In this paper, we describe the conceptual design and detailed analysis of solar electric power system using photovoltaics and regenerative fuel cells to provide surface power on Mars. System performance, mass and deployed area predictions are discussed along with the myriad environmental factors and trade study results that helped to guide system design choices. Based on this work, we have developed a credible solar electric power option that satisfies the surface power requirements of a human Mars mission. The power system option described in this paper has a mass of approximately 10 metric tons, a approximately 5000-sq m deployable photovoltaic array using thin film solar cell technology.

Kerslake, Thomas W.↗

Comparative Flow Path Analysis and Design Assessment of an Axisymmetric Hydrogen Fueled Scramjet Flight Test Engine at a Mach Number of 6.5

NASA has contracted with the Central Institute of Aviation Motors CIAM to perform a flight test and ground test and provide a scramjet engine for ground test in the United States. The objective of this contract is to obtain ground to flight correlation for a supersonic combustion ramjet (scramjet) engine operating point at a Mach number of 6.5. This paper presents results from a flow path performance and thermal evaluation performed on the design proposed by the CIAM. This study shows that the engine will perform in the scramjet mode for stoichiometric operation at a flight Mach number of 6.5. Thermal assessment of the structure indicates that the combustor cooling liner will provide adequate cooling for a Mach number of 6.5 test condition and that optional material proposed by CIAM for the cowl leading-edge design are required to allow operation with or without a type IV shock-shock interaction.

McClinton, C.↗

"Source Term Modeling for Advanced Gas Micro-Reactors"

Maintaining the safety of the public, environment, and operating personnel is the most important factor in designing, operating, maintaining, and decommissioning nuclear reactors. In recent years, there has been a growing interest in the development of micro-reactors employing TRi-structural ISOtropic (TRISO)-coated particle fuel. In gas reactors, TRISO fuel plays an important role in the safety case for high temperature reactors because of the fission product retention properties of the fuel. This ability enables the use of a functional containment strategy for the reactor where multiple barriers are used to prevent fission product release to the environment. Part of the safety analysis of these advanced reactors is the assessment of radionuclide releases under normal and accident conditions through the multiple credited safety barriers. Using conservative assumptions, a mechanistic analysis can be performed to quantify these releases that combines the probabilistic assessment of failure with analytic solutions to radionuclide transport equations. Source term modeling for TRISO fuel has been performed for previous reactor designs; however, these models are outdated, in many cases proprietary, and need updates to be applied to the current state of TRISO fuel technology and alternative gas reactor core configurations [1]. Currently, the only publicly available source term assessment for gas reactors is an expert-based Monte Carlo simulation based on the effectiveness of the fuel kernel, coating layers, and graphite block in a modular high temperature gas reactor [2]. Thus, there is a need to develop a simple, versatile, and mechanistic model of fission product release and transport in gas reactor cores that could be applied to a variety of reactors through user inputs and reactor-specific radionuclide inventories. The release is calculated by the diffusion of the key safety important fission products through the kernel, silicon carbide (SiC), graphite for both intact and defective TRISO particles based on fuel and graphite temperatures in the reactor under normal operation. These releases from the fuel enter the coolant where they can plate-out on cooler surfaces. A clean-up model is included for designs with a coolant purification system to remove fission gases. This initial distribution of fission products in the reactor serves as an initial condition for potential releases under postulated accident conditions. The model then can calculate the fission product release for any transient temperature profile and fission product releases can then be used to assess radiological dose to the workers and the public using conventional dose tools. Data on the diffusion of fission products is based on historic German TRISO experiments and the more current Department of Energy (DOE) Advanced Gas Reactor (AGR) TRISO fuel development program. The model is coded in python with inputs and outputs in excel spreadsheets, as well as python plotting utilities to aid in the interpretation of the results. References: [1] INL, NGNP Mechanistic Source Term White Paper, INL-10-17997, July 2010. [2] David A. Petti, Richard R. Hobbins, Peter Lowry, Hans Gougar, “Representative Source Terms and The Influence of Reactor Attributes on Functional Containment in Modular High Temperature Gas-cooled Reactors,” Nuclear Technology, Vol. 184, p. 181-197, Nov. 2013.

07 ISOTOPE AND RADIATION SOURCES↗

In-Situ Feature Extraction of Large Scale Combustion Simulations Using Segmented Merge Trees, In: SC '14: Proceedings of the International Conference for High Performance Computing, Networking, Storage and Analysis

The ever increasing amount of data generated by scientific simulations coupled with system I/O constraints are fueling a need for in-situ analysis techniques. Of particular interest are approaches that produce reduced data representations while maintaining the ability to redefine, extract, and study features in a post-process to obtain scientific insights. This paper presents two variants of in-situ feature extraction techniques using segmented merge trees, which encode a wide range of threshold based features. The first approach is a fast, low communication cost technique that generates an exact solution but has limited scalability. The second is a scalable, local approximation that nevertheless is guaranteed to correctly extract all features up to a predefined size. We demonstrate both variants using some of the largest combustion simulations available on leadership class supercomputers. Our approach allows state-of-the-art, feature-based analysis to be performed in-situ at significantly higher frequency than currently possible and with negligible impact on the overall simulation runtime.

Computer Science↗

Features that Further Performance Limits of Nuclear Fuel Fabrication: Opportunities for Additive Manufacturing of Nuclear Fuels

One goal of the Transformational Challenge Reactor (TCR) program is to fully assess the opportunity space for additive manufacturing (AM) to overcome the material limitations restricting development and deployment of nuclear power. This report presents an initial analysis of the opportunities for using AM to significantly impact the nuclear fuel fabrication paradigm. The conventional limitations of the three basic solid fuel types are examined herein, and. possibilities for fabrication technologies to overcome these limitations are outlined. Areas that can be most significantly improved by AM are those in which conventional nuclear fuel fabrication routes are known to limit performance. For monolithic systems, one high priority area is fabrication of heterogeneous duplex and compositionally graded structures— fuel designs that bring significant benefits to fuel utilization. A critical first step in meeting this challenge is to successfully demonstrate AM’s ability to achieve representative density and microstructures for fuel materials such as UO 2 . The area with the highest potential for pairing AM methodology with the challenges of nuclear fuel deployment is advanced matrices for particle and dispersion fuels that are free from conventional processing constraints. AM has the potential to achieve packing fractions and matrix quality that are superior to those available through conventional methods. Finally, the use of digital twin data collection, which is possible through in situ build diagnostics, may greatly reduce uncertainty regarding distribution of uranium in these systems. A subsequent FY19 TCR milestone will examine the suitability of existing commercial systems to address these challenges.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Initial Assessment of a Variable-Camber Continuous Trailing-Edge Flap System on a Rigid Wing for Drag Reduction in Subsonic Cruise

In this paper, we describe an initial optimization study of a Variable-Camber Continuous Trailing-Edge Flap (VCCTEF) system. The VCCTEF provides a light-weight control system for aircraft with long flexible wings, providing efficient high-lift capability for takeoff and landing, and greater efficiency with reduced drag at cruising flight by considering the effects of aeroelastic wing deformations in the control law. The VCCTEF system is comprised of a large number of distributed and individually-actuatable control surfaces that are constrained in movement relative to neighboring surfaces, and are non-trivially coupled through structural aeroelastic dynamics. Minimzation of drag results in a constrained, coupled, non-linear optimization over a high-dimension search space. In this paper, we describe the modeling, analysis, and optimization of the VCCTEF system control inputs for minimum drag in cruise. The purpose of this initial study is to quantify the expected benefits of the system concept. The scope of this analysis is limited to consideration of a rigid wing without structural flexibility in a steady-state cruise condition at various fuel weights. For analysis, we developed an optimization engine that couples geometric synthesis with vortex-lattice analysis to automate the optimization procedure. In this paper, we present and describe the VCCTEF system concept, optimization approach and tools, run-time performance, and results of the optimization at 20%, 50%, and 80% fuel load. This initial limited-scope study finds the VCCTEF system can potentially gain nearly 10% reduction in cruise drag, provides greater drag savings at lower operating weight, and efficiency is negatively impacted by the severity of relative constraints between control surfaces.

trailing edge flaps↗

Electrochemical Characterization of Carbon Nanotubes for Fuel Cell MEA's

Single-walled and multi-walled carbon nanotubes from different sources have been evaluated before and after sonication to identify structural differences and evaluate electrochemical performance. Raman spectral analysis and cyclic voltammetry in situ with QCM were the principle means of evaluating the tubes. The raman data indicates that sonication in toluene modifies the structural properties of the nanotubes. Sonication also affects the electrochemical performance of single-walled nanotubes and the multi-walled tubes differently. The characterization of different types of carbon nanotubes leads up to identifying a potential candidate for incorporating carbon nanotubes for fuel cell MEA structures.

Panagaris, Jael↗

A review of thermochemical upgrading of pyrolysis bio‐oil: Techno‐economic analysis, life cycle assessment, and technology readiness

Abstract Technologies for upgrading fast pyrolysis bio‐oil to drop‐in fuels and coproducts are under development and show promise for decarbonizing energy supply for transportation and chemicals markets. The successful commercialization of these fuels and the technologies deployed to produce them depend on production costs, scalability, and yield. To meet environmental regulations, pyrolysis‐based biofuels need to adhere to life cycle greenhouse gas intensity standards relative to their petroleum‐based counterparts. We review literature on fast pyrolysis bio‐oil upgrading and explore key metrics that influence their commercial viability through life cycle assessment (LCA) and techno‐economic analysis (TEA) methods together with technology readiness level (TRL) evaluation. We investigate the trade‐offs among economic, environmental, and technological metrics derived from these methods for individual technologies as a means of understanding their nearness to commercialization. Although the technologies reviewed have not attained commercial investment, some have been pilot tested. Predicting the projected performance at scale‐up through models can, with industrial experience, guide decision‐making to competitively meet energy policy goals. LCA and TEA methods that ensure consistent and reproducible models at a given TRL are needed to compare alternative technologies. This study highlights the importance of integrated analysis of multiple economic, environmental, and technological metrics for understanding performance prospects and barriers among early stage technologies.

09 BIOMASS FUELS↗

Current status of post-irradiation examination for the ATF-1 irradiation

A series of irradiations, referred to as the ATF series, is currently underway to evaluate the feasibility of different Accident Tolerant Fuels for commercial light water reactors. For initial screening, concepts consisting of an uranium bearing phase and cladding were irradiated in stainless steel capsules. These tests provide screening data among concepts to ensure viability of a fuel form going forward and can provide some initial data on fuel performance particularly information about fuel-cladding interaction and fuel behavior at operating temperatures and fission densities. Screening concepts are under irradiation or planned for irradiation at the Advanced Test Reactor of Idaho National Laboratory for a number of industrial partners (AREVA, GE, Westinghouse) and national laboratories (Los Alamos National Laboratory, Oak Ridge National Laboratory). Baseline PIE will be performed on all irradiated rodlets and will consist of visual examinations, neutron radiography, gamma spectrometry, dimensional inspections, fission gas analysis, optical microscopy, and chemical analysis. Additional evaluations may also be performed. The first capsules have arrived at the hot cell for initial post-irradiation examination. Results from initial examinations are presented along with example results from equivalent exams on similar fuel. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Application of the EPRI depletion reactivity benchmarks - 14423

The EPRI measured-based depletion reactivity benchmarks intend to facilitate the validation of burnup credit by validating the combined effect of changes in isotopic content and cross-sections. In the framework of burnup credit implementation for PWR fuels, this paper proposes to study the application of the EPRI benchmarks for a spent fuel pool criticality evaluation using the French tools: the DARWIN 2.2 depletion package and the CRISTAL V1 criticality safety package, both based on cross-section libraries from the JEF2.2 evaluation. For that purpose, the benchmarks are analyzed using the connection of DARWIN 2.2 with APOLLO2-MORET 4, allowing the determination of the bias for the reactivity decrement. Then, these results are used to define a bias to take into account in the criticality evaluation of a spent fuel pool. In addition, the benefit of the EPRI depletion reactivity benchmarks is assessed through a comparison with the validation approach adopted in France until now. The bias resulting from this latter approach is evaluated by 1) applying, to the calculated nuclides concentrations, isotopic penalizing factors derived from the comparison between calculated values of nuclide concentrations and experimental values obtained from used fuel chemical analyses from French reactors, 2) analyzing representative critical experiments. Additional analysis of the benchmarks using the connection of VESTA 2.1 with MORET 5 is performed as these codes allow calculations of complex 3D geometrical configurations and the use of various nuclear data libraries. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Microstructural heterogeneity of the buffer layer of TRISO nuclear fuel particles

Tristructural isotropic (TRISO) nuclear fuel particles contain a layered spherical shell designed to retain fission products; however, failure occurs in rare cases—commonly initiated in the porous pyrocarbon buffer layer. Achieving a comprehensive understanding of the buffer-initiated failure mechanisms requires detailed characterization of the buffer porosity and its heterogeneous distribution across multiple length scales. Here we performed FIB-SEM tomography across the buffer layer thickness (~100 µm) to produce 3D reconstructions of the buffer microstructure with 50 nm spatial resolution. We found an average overall porosity of ~14%, which does not solely account for the low density of the buffer (50% of the theoretical density). Additionally, the local porosity and its fluctuation increase from the kernel interface towards the inner pyrocarbon (IPyC) layer, which we attribute to the chemical vapor deposition process conditions during the TRISO particle fabrication. Detailed characterization of the porous microstructure—including analysis of the pore size, distribution, shape, and orientation—provides insight into the process-structure-property-performance relations of TRISO nuclear fuel particles and will inform multiscale models designed to predict the failure of TRISO particles under irradiation.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Geothermal Power Production: Alternative Scenarios and Critical Issues

This is the last in a series of reports that completes the life cycle analyses (LCAs) of geothermal power production technologies conducted by Argonne National Laboratory. It addresses the remaining critical issues pertaining to the LCAs of geothermal electricity production: the relative contributions from plant operations and maintenance (O&M), from decommissioning (dcm), from well field exploration, and from plant operational greenhouse gas (GHG) emissions to the total life cycle performance of geothermal power plants. Contributions from O&M and dcm to the performance of other power generating technologies are also discussed. Also included in this study are LCA results for a new series of scenarios for geothermal power production. Our analysis uses fossil fuel energy consumption and GHG emissions per unit of lifetime electricity output (referred to as the fossil energy and GHG ratios, respectively) as the life cycle metrics for quantifying life cycle stage contributions to their corresponding totals, which were subsequently used for comparing the environmental performance of geothermal and other electric power production plants. Based on literature results, we concluded that the contribution from dcm to both ratios is negligible for power plants in general. Further, we found that the contribution from O&M to both ratios is generally significant for facilities with no fuel cycle (fuel production and use) burdens. In the case of geothermal power production, O&M contributes about 20% to the total for enhanced geothermal power plants, 10% for geothermal binary plants, and about 25% of the energy ratio for geothermal flash and dry steam plants. However, due to operational GHG emissions that are unique among geothermal power plants, O&M contributes only about 1% of total GHG ratios for flash and dry steam plants. These GHG emissions arise when the geofluids of these plants become exposed to the atmosphere, thus releasing dissolved GHGs. The amount of GHG emissions from these plants had a wide range. However, we found that 85% of California’s running capacity in flash and dry steam plants released 160 grams or less per kilowatt-hour of electricity produced. We developed an exploration model to account for core hole, slim hole, and confirmation well drilling that includes a probability of success for confirmation well drilling. The model shows that well field exploration represents about 20% of the total life cycle burden for large geothermal plants with numerous wells and 32% of the burden for small plants with few wells. We also analyzed a set of geothermal scenario pairs. The objective was to identify geothermal scenarios with a lower levelized cost of electricity and lower life cycle burdens. A comparison of reference with improved cases within each pair revealed that the improved cases demonstrated a lower levelized cost of electricity and lower fossil energy consumption and GHG metrics. The scenario pairs covered a range of plant capacities, well numbers and depths, resource temperatures, and plant lifetimes. Finally, we found that compared to fossil-fuel generation of electricity, both flash and dry steam geothermal electricity generation result in fewer GHG emissions: on average, only one-fifth of the GHG emissions per kilowatt-hour from a natural gas combined-cycle plant, and one-tenth of those from a coal-fired plant. Moreover, these fractions were much smaller when the fossil plants were compared with plants that use geothermal binary technology.

Sullivan, J. L.↗

Prediction of incidence and surface roughness effects on turbine performance

The results of a Navier-Stokes analysis for predicting the change in turbine efficiency due to a change in either incidence or surface roughness is discussed. It was experimentally determined by Boynton, Tabibzadeh, and Hudson that polishing the SSME high pressure fuel turbine blades improved turbine efficiency by about 2 points over a wide range of operating conditions. These conditions encompassed the range of incidence seen by the turbine blading during flight. It is also necessary to be able to predict turbine performance at various operating points for future rocket turbopump applications. The code RVCQ3D, developed by Rod Chima, was used to determine the effects of changes in incidence angle on turbine blade row efficiency. The midspan Navier-Stokes results were used in conjunction with an inviscid flow analysis code to predict the efficiency of the two stage SSME over a wide range of operating conditions for smooth and rough turbine blades. The use of the Navier-Stokes analysis to predict changes in turbine efficiency due to variation in incidence angles was found to be superior to other incidence loss correlations available in the literature. The sensitivity of the Navier-Stokes results to grid parameters is discussed. The effects of the surface roughness were accounted for using the Cebeci-Chang rough wall turbulence model. This model was implemented in the code RVCQ3D. The implementation of this model for predicting the change in efficiency is also discussed.

Boyle, R. J.↗