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DOE OSTI2016

Simplifying the Tracking of Waste Disposal Inventories: Process Improvement for Rapid Data Interpretation and Reduced Errors - 16143

Tracking the inventory of low-level radioactive waste at an operating disposal facility offers unique challenges. At the Savannah River Site's Saltstone Disposal Facility (SDF) the inventory used in Performance Assessment modeling is determined based on radionuclide concentrations from the aqueous waste in a feed tank and the volume of the waste that is transferred from the feed tank to the Saltstone Production Facility (SPF). These inputs are reported quarterly. As such, the disposal inventories are also updated quarterly; however, due to decay and ingrowth, the inventory values for some radionuclides can be misrepresented if the data is not tracked appropriately. Additionally, it is not feasible to analyze the feed tank samples for every possible radionuclide; therefore, a series of adjustments are necessary to estimate the concentrations of radionuclides that are not explicitly measured but still pose a potential dose risk. Prior to 2015, the SDF disposal inventories were updated using a series of spreadsheets that required users to perform a significant number of steps (including manually transferring data back and forth between a separate decay and ingrowth calculation software). Despite this labor intensive approach, the process only provided single point-in-time results. With multiple steps, minimal automation, and limited result data, this approach to inventory tracking was not ideal and minor mistakes were often identified during the equally cumbersome review process. As a process improvement, the simplified SDF Waste Inventory Disposed Estimator (SDF-WIDE) Model was developed using GoldSim software. The software allows users to identify specific dates to define the duration of the simulation, from the beginning of operations until the time of future facility closure, and provides graphical interfaces for displaying data over time. Further, GoldSim's Contaminant Transport Module is used to perform the decay and ingrowth calculations, making the model completely self-contained (i.e., there is no need to transfer intermediate data back and forth between different programs). GoldSim also includes model 'versioning' features that significantly reduce the time needed to perform the appropriate quality assurance reviews as required for each quarterly inventory update. By transitioning from the complex spreadsheets to the simplified SDFWIDE model, the time needed to perform updates to the SDF inventory has been reduced from days to hours, the risk of making human errors has been greatly mitigated, and users are able to quickly observe trends in the data over time. (authors)

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DOE OSTI2018

The Effect of Environmental Relative Humidity on Carbonation and Oxidation in a Cementitious Waste Form - 18448

Cementitious material has been developed and used for the nuclear waste disposal. Cast Stone, a type of cementitious waste form, is considered for solidification and immobilization of part of low activity radioactive waste (LAW) at DOE Hanford Site in Richland, WA. During its life cycle, the waste form, which is produced from Portland cement, fly ash, blast furnace slag and liquid waste, is subject to reaction with carbon dioxide and oxygen, both in gaseous and dissolved form. The reactions may alter the physical and chemical properties of the waste form and thus change its retention ability for the radionuclides. Therefore, understanding the rate and the impact of oxidation and carbonation in the material is important for projecting the long-term performance of Cast Stone. However, the rate of carbonation and oxidation in Cast Stone closely depends on the moisture content in the material, which varies largely with the environmental relative humidity (RH). In this study, experiments are carried out to study the effect of environmental relative humidity on the carbonation and oxidation rate as well as the leaching of the constituents from Cast Stone. Cast Stone samples doped with Cr as a reaction indicator are aged for 16 to 32 weeks under N{sub 2}, air, and 2% CO{sub 2} (in nitrogen) environments with various relative humidities (15%, 40%, 68%, 100%). After aging, samples were tested for the pH-dependent leaching (EPA Method 1313) and mass transfer rate under diffusion-controlled leaching (EPA Method 1315) of constituents. The progress of the carbonation was measured for each condition to determine the rate of carbonation front ingress. The results show that environmental relative humidity strongly influences carbonation and oxidation in Cast Stone; however, the impact is different for the rate of reaction and for the extent of reactions. The former refers to the rate at which the reaction front ingresses, while the latter refers to the fraction of the material reacted. For both carbonation and oxidation, the largest impact of the reactions at the exposure surface is observed at intermediate relative humidity (68%). However, for carbonation, the reaction front evolves more rapidly under drier conditions, with the highest rate observed at 15% RH. As a result, carbonation and oxidation have different degree of impact on the leaching behavior of Cast Stone samples aged under various relative humidities. (authors)

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DOE OSTI2014

Cast Stone Formulation for Nuclear Waste Immobilization at Higher Sodium Concentrations

Low activity radioactive waste at U.S. Department of Energy sites can be immobilized for permanent disposal using cementitious waste forms. This study evaluated waste forms produced with simulated wastes at concentrations up to twice that of currently operating processes. The simulated materials were evaluated for their fresh properties, which determine processability, and cured properties, which determine waste form performance. The results show potential for greatly reducing the volume of material. Fresh properties were sufficient to allow for processing via current practices. Cured properties such as compressive strength meet disposal requirements. Leachability indices provide an indication of expected long-term performance.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Transitioning from Construction to Startup at WTP from a Plant Engineering Perspective - 16461

The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is a one-of-a-kind facility being designed, built and commissioned for the U.S. Department of Energy by Bechtel National, Inc. and principal subcontractor URS to solidify liquid radioactive waste stored in underground tanks at the Hanford Site. WTP consists of 20 infrastructure facilities and structures, known as Balance of Facilities, designed to support the Plant's four major facilities - Pretreatment Facility, High-Level Waste Vitrification Facility, Low-Activity Waste Vitrification Facility and the Analytical Laboratory. As construction moves toward startup and commissioning, a turnover process facilitates the transition of facilities and systems between organizations. The transition from Construction is initiated by an approved Design Completion List, which documents that design and construction have been completed, and the facility or system is ready for startup testing. Qualified individuals perform an inspection to ensure the facility or system has been constructed per the design during an eight-week engineering walk-down. During this phase in turnover, Plant Engineering personnel are responsible for updating and maintaining the Master Equipment List, developing spare parts recommendations, developing and issuing instrument calibration data sheets, evaluating temporary modifications, and supporting plant operations and maintenance activities. As of 2015, two electrical switchgear buildings and the non-radioactive liquid waste disposal system have been turned over from Construction to Startup. This paper discusses the turnover process, organizational interfaces, and experiences from a Plant Engineering perspective. (authors)

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DOE OSTI2015

Optimised norm waste management taking benefit of 60 years of nuclear waste experience - 15357

Studsvik has more than 60 years of experience of managing radioactive waste from both our own operations as well from international and other domestic waste generators. During last 5 years our services to generators of NORM waste has increased significantly. Building upon the experience of managing nuclear waste the management of NORM waste can be optimised. An optimized NORM waste management strategy should be based upon a graded approach taking into account the actual conditions (technical as well as regulatory). In line with how work is carried out in the nuclear industry it is recommended that material should be treated for reuse or recycling when appropriate as opposed to conditioning for disposal. This paper covers the principals and practices that should be adopted when considering NORM waste management from initial characterisation to the safe disposal or clearance of the material for reuse or recycling. (authors)

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DOE OSTI2023

Design and Application of Materials for Sequestration and Immobilization of 99 Tc

99 Technetium ( 99 Tc) is a hazardous radionuclide generated by the nuclear industry that poses a serious environmental threat. The wide variation and complex chemistries of nuclear waste streams containing 99 Tc often create unique, site specific challenges when sequestering and immobilizing the waste in a matrix suitable for long-term storage and disposal. Therefore, an effective management plan for 99 Tc containing radioactive waste will likely require a variety of suitable materials/matrices capable of adapting to and addressing these challenges. In this review, we discuss and highlight the key developments for effective removal and immobilization of 99 Tc in inorganic waste forms. Specifically, we review the synthesis, characterization, and application of materials for targeted removal of 99 Tc from (simulated) waste solutions under various experimental conditions. These materials include: i) layered double hydroxides (LDHs), ii) metal-organic frameworks (MOFs), iii) ion-exchange resins (IERs) as well as cationic organic polymers (COPs), and iv) surface modified natural clay materials (SMCMs). Secondly, we discuss some of the major and recent developments towards 99 Tc immobilization in i) glass, ii) cement, and iii) iron mineral waste forms. Finally, we present future challenges that need to be addressed for the design, synthesis, and selection of suitable matrices for the efficient sequestration and immobilization of 99 Tc from targeted wastes. Finally, the purpose of this review is to inspire the researches on the design and application of various suitable materials/matrices for selective removal of 99 Tc present globally in different radioactive wastes and its immobilization in stable/durable waste forms.

36 MATERIALS SCIENCE↗
DOE OSTI2015

New binders, new trends, new potentialities in waste cementation - 15095

It has long been common practice to solidify and stabilize low- and intermediate-level radioactive wastes with calcium silicate cements (ordinary Portland cement, or composite cement). However, wastes produced by nuclear activities are very diverse and some of their components may chemically react with cement phases or mixing water, reducing in some cases the quality of the product. This paper reviews the potential of three kinds of alternative inorganic binders to treat problematic wastes: (i) calcium aluminate and sulpho-aluminate cements, (ii) magnesium and calcium phosphate cements, and (iii) alkali-activated binders. Their setting and hardening process is briefly presented, and their potential for waste conditioning is discussed and illustrated. The opportunity offered by these new binders opens a wide field of research which should be attractive and stimulating both for physico-chemists and nuclear industry in the years to come. (authors)

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DOE OSTI2020

Characterisation of Specimens from a Former Soviet Thorium Processing Facility to Support Site Remediation

The former Prydniprovski Chemical Plant (PChP) is a large ex-soviet nuclear materials processing site of roughly 260 hectares, located in central Ukraine. PcHP was in operation between 1948 and 1991 for the purposes of processing uranium and thorium ore into ore concentrate. During its operational lifetime, tens of millions of tonnes of radioactive waste was generated on the site. A consequence of these activities, coupled with the mismanagement of the resulting radioactive materials and by-products, is that approximately 45% of the southern part of the site has become radioactively contaminated. This area comprises some 100-200 buildings and structures, many of which are in a state of disrepair and dereliction. Around 20 of these buildings are heavily radioactively contaminated, with radiation levels from a few μSv/hr to a maximum of 4 mSv/hr reported. The European Commission is currently working with the Ukraine Ministry of Energy and Coal Use and the Nuclear Regulator to improve radiological safety and security at the site. In order for these remediation works to proceed, the site management needs to characterise the radioactive materials that are held there. As part of this activity, the team from the University of Bristol have undertaken a survey of one of the most heavily contaminated buildings, collecting a selection of in situ material samples. A suite of complimentary materials characterisation techniques (e.g. X-ray Fluorescence, Raman Spectroscopy, etc) have been deployed in order to determine the radionuclides and composition of the compounds present. Characterisation of these samples will allow the operators of the chemical plant to go forward with remediation works within the building.

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2018

Determining the Release of Radionuclides from SRS Tank 12H Waste Residual Solids Following Tank Closure

Eight High Level Waste (HLW) tanks used to store radioactive waste slurries have been emptied and closed at the Savannah River Site (SRS). Performance Analyses (PA) modeling of the release of radionuclides from residual waste solids in these tanks into the environment over extended time periods indicated the most likely risk drivers for environmental contamination. Radionuclide leaching studies were desired to provide additional information regarding the residual waste solubility assumptions used in the models.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2015

Improving high level waste solids mobilization and transfer through Hanford double-shell tanks - 15099

The Hanford Tank Operations Contractor (TOC) and the Hanford Waste Treatment and Immobilization Plant (WTP) contractor are both engaged in demonstrating mixing, sampling, and transfer system capabilities using simulated Hanford High-Level Waste (HLW) formulations. Efficient and effective handling of solid radioactive waste is essential to the successful completion of River Protection Project (RPP) mission and the Department of Energy's Hanford site. The TOC ust transfer over 416 million liters (110 million gallons) of HLW slurry through a complex system of 28 double shell tanks (DSTs) of approximately 3.8 million liters (1 million gallons) each as it is staged and delivered to the WTP. Through the use of scaled tanks and non-radioactive simulants, the TOC has identified operational methodologies for mixer pumps that enhance the movement of the solids through the DST system which will minimize the amount of solids remaining for final tank closeout. (authors)

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DOE OSTI2017

Geo-polymer Solidification of Intermediate Level Waste - 17078

To reduce the amount of hydrogen generated due to water radiolysis in stored intermediate-level waste, geo-polymer solidification, followed by drying, was studied. From the viewpoints of high thermal stability and low processing cost, geo-polymer solidification is an excellent method for conditioning intermediate level waste. In this study, in order to determine if radioactive waste could be treated using geo-polymer solidification, tests were conducted by using a simulated slurry generated from contaminated water treatment. The uniaxial compressive strength of the geo-polymer solidified waste containing 50 wt.% of the slurry was more than 10 MPa. To reduce the amount of hydrogen generated, the geo-polymer-solidified waste was dehydrated, and the water content of the remaining solid was less than 1 wt.%. Moreover, the value of the uniaxial compressive strength of dehydrated geo-polymer-solidified waste was similar to that of the untreated one. The volume reduction rate of the slurry solidification was obtained at the applicability limit. (authors)

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DOE OSTI2018

Integration of Models for the Hanford Integrated Disposal Facility Performance Assessment - 18541

The Department of Energy Office of River Protection and its contractors have performed a performance assessment for the near-surface disposal of low-level and mixed low-level waste at the Hanford Integrated Disposal Facility. The long-term performance of the Hanford Integrated Disposal Facility to be protective of human health and the environment was evaluated under the requirements of United States Department of Energy Order 435.1, Radioactive Waste Management. Computer simulations were performed to evaluate whether or not the disposal facility would comply with the performance objectives specified in the order. The evaluation was performed using numerical models to simulate source term releases from vitrified and cement-based waste forms. Source term releases were subsequently transported through the facility into the natural system beneath the facility (comprised of an 85-meter thick vadose zone and thinner but highly conductive saturated zone overlying basalt) to a point of compliance 100-meters downstream from the disposed waste. Due to the differing scales in the finite difference models developed for the source terms and those developed for the natural system, numerical models for source term release and natural system flow and transport were not directly coupled. Instead, the output from the source term simulations were used as input to the natural system flow and transport simulations. The decoupling of the modeled systems makes it difficult to explore synergies and investigate the impact of parameter uncertainties. In order to explore system synergies and evaluate parameter uncertainty, an integrated system model was developed that includes source term release models, natural system transport models, and dose calculations. This paper will describe how the numerical models were used to develop abstractions that could be incorporated into the integrated system level model that was then used to explore system synergies and parameter uncertainties. (authors)

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DOE OSTI2016

Development and Application of the Stakeholder Tool for Assessing Radioactive Transportation (START) - 16516

The U.S. Department of Energy, Office of Nuclear Energy is laying the groundwork for implementing interim storage of spent nuclear fuel (SNF) pursuant to the Administration's Strategy for the Management and Disposal of Used Nuclear Fuel and High-Level Radioactive Waste. This effort includes planning to address technical and logistical aspects of transporting SNF to an interim storage facility. A key project component is the development and utilization of a decision-support tool to evaluate transportation routing options and emergency preparedness. START (Stakeholder Tool for Assessing Radioactive Transportation) is a web-based application that utilizes geographic information systems (GIS) technology to represent transportation network operations as well as proximate features, such as tribal lands, emergency response capability, schools and environmentally-sensitive areas. Modes and routes between shipment origins and destinations designated by the user can be evaluated according to multiple routing criteria, and users can impose constraints that require the route to pass through or avoid specified locations. Considerable information is produced describing route efficiency, safety, security and environmental exposure that enable stakeholders to understand the implications of alternative route options. This paper describes START's capabilities and illustrates its use. (authors)

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DOE OSTI2026

Volume Change from Solidification Correlation for Hanford Tank Waste.

The U.S. Department of Energy (DOE), Hanford Field Office’s primary mission is to safely and effectively treat Hanford’s tank waste and deliver environmental remediation. Mixed radioactive waste is stored in the underground tanks at the Hanford Site. It was recently estimated that retrieval of the waste in the 200 West Area underground tanks in the SY, S, SX, and U Tank Farms will result in about 41 million gallons of mixed low-level waste (MLLW) (RPP-RPT-65147, Rev. 1). The current plan is to retrieve at least 22 S, SX, and U Farm tanks and pretreat1 to produce pretreated tank waste (PTW) which will be further treated (including solidification /immobilization) for Resource Conservation and Recovery Act (RCRA) Land Disposal Restriction (LDR) organics and inorganics before being transferred to an offsite out-of-state facility for disposal (RPP-PLAN-66135, Rev. 2). In addition, solidified PTW from the 200 East Area may also be transferred to an offsite out-of-state facility for disposal to ensure availability of critical Double-Shell Tank space, meet retrieval obligations, and optimize 200 East Area operations.

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DOE OSTI2016

Development of a U.S. Rail Transport Capability for Spent Nuclear Fuel and High-Level Waste - 16623

The U.S. Department of Energy, Office of Nuclear Energy (DOE-NE) is laying the groundwork for implementing an integrated nuclear waste management system. This includes preparing for future large-scale transport of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) since transport will be a necessary component of an integrated waste management system. DOE continues to plan and develop options for the design of an integrated nuclear waste management disposition system. A significant destination-independent component of this integrated system is a rail transport capability for SNF and HLW. This paper provides an overview of the current DOE-NE effort related to designing and fabricating prototype rail cars. (authors)

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DOE OSTI2024

Monitoring Plan for the Idaho National Laboratory Remote Handled Low Level Waste Disposal Facility

This monitoring plan for Idaho National Laboratory’s Remote-Handled Low Level Waste Disposal Facility was developed to meet the requirements for monitoring low-level waste disposal facilities according to the U.S. Department of Energy (DOE) Order 435.1, “Radioactive Waste Management,” and the guidance provided in the associated technical standard “Disposal Authorization Statement and Tank Closure Documentation” (DOE-STD-5002-2017). The purpose of this monitoring plan is to document a monitoring strategy that includes (1) compliance monitoring activities to demonstrate compliance with regulatory standards/limits and (2) performance monitoring to build confidence the facility is performing as demonstrated in the facility performance assessment (PA) (DOE-ID 2018a), composite analysis (CA) (DOE ID 2012), and CA addendum (DOE-ID 2018b). The de minimus impact to the aquifer predicted by the PA suggests that aquifer compliance monitoring should be augmented with performance monitoring of the drainage course materials and sedimentary interbeds in the vadose zone beneath the facility to provide a more effective means of identifying performance deviations. The monitoring approach delineated in this document was informed by the systems evaluation of natural and engineered facility features presented in the PA, an assessment of aquifer baseline conditions (INL 2017d), the dose analysis conducted in support of the PA and CA, and monitoring data collected during the first four years of facility operations (baseline monitoring phase) (INL 2023b). This plan provides monitoring locations, sampling frequencies, and sampling methods; recommendations for data evaluation; and a description of the monitoring plan implementation. Collected data will be used to demonstrate facility compliance and to identify conditions that are not consistent with the key assumptions made by the PA and CA.

12 - MGMT OF RADIOACTIVE AND NON-RADIOACTIVE WASTE↗
DOE OSTI2017

Update on Development of a U.S. Rail Transport Capability for Spent Nuclear Fuel and High-Level Waste - 17138

The U.S. Department of Energy, Office of Nuclear Energy (DOE-NE) is laying the groundwork for implementing an integrated nuclear waste management system. This includes preparing for future large-scale transport of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) since transport will be a necessary component of an integrated waste management system. This paper provides an overview of the progress to date, and discussion of the path forward, for the current DOE-NE effort related to designing and fabricating prototype rail-cars for rail transport of SNF from commercial nuclear power reactor sites when a receiving site becomes operational. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Facility Improvements and Modifications to Extend the Operational Life of the Modular Caustic-Side Solvent Extraction Process - 16082

Savannah River Remediation, LLC (SRR) is working to remove, stabilize, and dispose of approximately 36.7 million gallons (138.9 million liters) of liquid radioactive waste currently stored in 43 underground waste tanks, and ultimately close waste tanks. In 2008, as an interim salt treatment system to remove cesium from high level waste salt solutions prior to the Salt Waste Processing Facility start up, the Modular Caustic-Side Solvent Extraction Unit (MCU) initiated the removal of cesium from liquid radioactive salt waste prior to disposal. The MCU was designed and built for an expected three-year operational life and five-year design life. The first MCU cold runs began in June 2007 and hot startup was completed in April 2008. MCU remains in hot operation to this day, aiding in multiple, high-level tank closures. In an effort to continue liquid waste disposition at the Savannah River Site (SRS), equipment upgrades and operational improvements have been made to extend the life of the MCU beyond the original three years. Several pieces of fixed equipment have been converted into removable equipment which reduces the downtime associated with equipment change-outs and thereby reduces the dose to workers and processing impacts. Multiple pumps and filters have been upgraded to more robust designs. Process monitoring and controls have been upgraded to improve process performance. Redundant centrifugal contactor vibration equipment has been installed on each contactor in order to better assess the reliability, processing performance, and lifetime of the contactors. A new Solvent Hold Tank (SHT) Sampler has been installed to minimize the organic cross-contamination within the sampler, dose to workers, and sample analysis time. To increase processing availability and aid in visually obtained data, camera port has been added to the Salt Solution Feed Tank (SSFT). In order to decrease the overall background dose to the workers, the Process Vessel Ventilation (PVV) duct work now has the capability to be flushed to remove contamination. The caustic wash addition system has been modified to be a once-through system to improve equipment reliability, decrease downtime, and decrease dose to workers. In addition, the solvent that MCU utilizes to extract Cesium out of salt waste has been upgraded to Next Generation Solvent (NGS) which is based on MaxCalix extractant instead of a BobCalix extractant. Further, these upgrades and improvements have allowed MCU to be able to process at higher flow rates (up to 8.5 GPM) and with increased throughput (as high as 1.3 million gallons in FY13 and 5.3 million gallons since hot operations initiated) that have allowed SRR to continue the disposition of nuclear salt waste. The continued operation of MCU ensures more curies are stabilized into a glass matrix at SRS's Defense Waste Processing Facility (DWPF) and less curies are retained within South Carolina at SRS's Saltstone Disposal Facility (SDF). Unique challenges associated with modifying and improving a demonstration plant that is in hot operations and was designed to be temporary with a limited plant footprint have been successfully overcome. Further, creative strategies for removing old equipment have been utilized given the limited decontamination agents available for use that will not interfere with the organic solvent. This paper presents and discusses the deployment of these upgrades and operational improvements to MCU in order to allow continued, increased salt waste processing beyond the initial design life. (authors)

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