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At least 955 records · Page 53

Optimizing Short-Term Operation of a FIRES-like Industrial Heat Supply Thermal Energy Storage System

The Firebrick Resistance-heated Energy-storage System (FIRES) is under development at MIT for two applications: (1) integration with the Nuclear Air-Brayton Combined Cycle (NACC), a high-performance power conversion system (PCS) that may be used with high- temperature advanced reactors; and (2) industrial heat supply. This paper describes some key features of FIRES and equivalent systems configured for industrial heat supply and presents an assessment of the revenue achievable by a system operating under the conditions expected for early demonstration FIRES installations. The greatest technical challenge of the 21. century is likely to be the effort to minimize the damage caused by global climate change. This effort will require massive reductions in greenhouse gas (GHG) emissions throughout our economy and a transition to an electric power system driven entirely by very-low-carbon generators. Many investigators agree that this will require a substantial increase in electricity generation and in the use of nuclear power, and there is growing awareness that this will also require new technologies and systems for managing and storing energy and matching intermittent supply of renewable resources with electricity demand. Thermal energy storage systems (TESS) will, in some applications, be much more cost effective than the more popular and widely discussed battery electric storage systems and may provide unique capabilities. The Firebrick Resistance-heated Energy-storage System (FIRES) is under development at MIT for two applications: (1) integration with the Nuclear Air-Brayton Combined Cycle (NACC), a high-performance power conversion system (PCS) that may be used with high-temperature advanced reactors like the Fluoride-salt-cooled High-temperature Reactor (FHR), molten salt reactor (MSR) and sodium-cooled fast reactors (SFR); and (2) industrial heat supply. FIRES installations include a stack of refractory firebrick with imbedded electric heaters and airflow channels, a compressor or air blower, and a duct system to connect the firebrick with the heat demand (turbine or industrial customer). Analysis of the FIRES design space has shown that the concept is suitable for a wide range of peak operating temperatures (from about 200 deg.C up to at least 1800 deg. C) and pressures (from ambient to at least 20 atmospheres) and offers very high energy density (up to 1 MWh per cubic meter of firebrick for high temperature systems) at very low cost (as low as $5/kWh). These results favor early demonstration of FIRES. If the cost target of $5/kWh for FIRES systems were achieved, even the lowest expected operating income calculated here could cover the capital cost of a 10 MWh system in a single year. If the FIRES system were assumed to operate for at least 10 years, this level of operating income could readily recover a capital investment up to $50/kWh, which is simultaneously much cheaper than the costs expected for near-future battery systems (in excess of $200/kWh) and much more expensive than the small, low temperature firebrick systems already available for domestic heating. This provides a large margin for unexpected development costs and other uncertainties. FIRES would set a minimum price of electricity near that of natural gas-improving nuclear, wind, and solar economics while reducing greenhouse gas emissions from the industrial sector. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Evaluation of The Thermophysical Properties and Microstructure of UPu{sub 24}Zr{sub 15} Metallic Fuel

Featuring high burn-up, high fissile and fertile isotopic density, inherent safety characteristics, and favorable thermal response, actinide transmutation metallic fuels are considered to be among the most promising fuel classes for next generation fast reactors. During reactor operation, it is anticipated that fluctuations in chemical potential along the temperature gradient will lead to migration and redistribution of constituents between radial zones of the cylindrical fuel pin, resulting in compositional inhomogeneity and hence unpredictable fuel performance. Limited experimental fuel performance data is available for fuel selection and certification, therefore different compositions of options uranium-plutonium-zirconium (UPu- Zr) alloys have been investigated. Several complementary techniques, including scanning and transmission electron microscopy (SEM and TEM, respectively), differential scanning calorimetry (DSC), and laser flash diffusivity (LFD) techniques were used to characterize the phase distribution, microstructure, and thermophysical properties of unirradiated U-Pu-Zr fuels in both the as-cast and annealed condition. This information is necessary to understand the irradiated microstructure, properties, and performance of U-Pu-Zr fuels.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Chlorine Validation through Critical Integral Experiments

An increased interest in the validation of chlorine nuclear data, specifically 35Cl, in recent years has led to the prioritization of conducting chlorine critical experiments for nuclear data validation and criticality safety evaluations. A previous experiment was conducted with PVC and CPVC (chlorinated polyvinyl chloride) to reduce the margin of subcriticality for PF-4 operations with aqueous plutonium chloride solutions. Challenges in determining the composition of specific polymers, namely the CPVC, made it difficult to characterize, and therefore benchmark. Additional materials that were utilizable for chlorine validation were not immediately clear, as form, strength, purity, and composition are all important. A series of possible absorber materials were identified and studied, but ultimately granular sodium chloride was chosen. In addition to the needs of LANL’s PF-4 other industry collaborators have brought attention to the need for chlorine validation. Specifically, the need for HEU electrorefining with LiCl salts at Y-12 was taken into consideration for this experiment, with the experimental configurations being finely tuned to best meet their needs. Needs for validation were also presented by Idaho National Lab (INL) and TerraPower for validation of their Molten Chloride Reactor Experiment (MCRE) and Molten Chloride Fast Reactor (MCFR) and have also been considered.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

First-Principles Cost Analysis of Advanced High-Temperature Nuclear Plants

Due to the vast number of recent nuclear reactor innovations, particularly those pertaining to generation IV reactor types like high-temperature gas cooled reactors (HTGRs) and sodium-cooled fast reactors (SFRs), and the newer deployment strategies envisioned, such as use of small modular reactors (SMRs) or even microreactors, reliable, detailed, and complete costs of these nuclear innovations are needed in wide availability. The types of models that generally achieve these objectives are those incorporating the fundamental nature of the real-world systems they aspire to predict, such as first-principles models. Furthermore, first principles models typically offer predictiveness that is not attained by most other types of individual-models. However, detailed, first-principles cost modeling of nuclear reactors and entire nuclear plants is relatively limited. To address this limitation in the availability of detailed, predictive models based on fundamentals, we recently developed a range of cost models, mostly based on first-principles methodologies, to project full lifecycle costs (LCCs) of nuclear power plants (NPPs) based on multiple parallel SM-HTG-pebble bed reactors (PBRs) and SM-SFRs.

Prosser, Jacob H. [Strategic Analysis, Inc., Arlin↗

Convolutional Neural Network–Aided Temperature Field Reconstruction: An Innovative Method for Advanced Reactor Monitoring

In this study, the capabilities of a physics-informed convolutional neural network (CNN) for reconstructing the temperature field from a limited set of measurements taken at the boundaries of internal flows are demonstrated. Such an approach enables the development of less invasive monitoring methods for real-time plant diagnostics. As a test case, a Molten Salt Fast Reactor (MSFR) design was selected. This circulating fuel reactor has received interest from both scientific and industrial communities due to its intrinsic safety and sustainability. Molten salt flows in such reactors, however, can present highly localized temperature peaks that can induce significant thermal stresses onto the vessel walls. At these local maxima, the salt temperature may exceed a thousand kelvins, which makes a direct measurement challenging or even unfeasible. The proposed CNN algorithm allows one to detect indirectly such discontinuities through an accurate, albeit indirect, temperature measurement method during reactor operation. The datasets employed to train and test the machine learning models in the present work were generated with Nek5000, a computational fluid dynamics (CFD) code developed at Argonne National Laboratory. The CNN algorithm is trained with CFD results that span a set of MSFR operational power and flow ranges. Here, to demonstrate the efficacy of the algorithm, predictions are made for test cases contained within the training range but for which the CFD data were not used when training. Results demonstrate that the proposed technique properly characterizes temperature peaks and distributions within the domain for a broad range of scenarios.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Analysis of Synergistic Fuel Cycle Options with Thorium and Heavy Water Reactors

Fuel cycle options (FCOs) with thorium-based fuels have characteristics that may have benefits for meeting certain objectives, such as transuranic actinide inventory management and overall natural resource utilization. Neutron irradiation of thorium and uranium-233 results in negligible production of transuranic actinides. This advantage is compromised, to a degree, when thorium fuels are used in conjunction with uranium-238; however, strategic reprocessing and fuel use (e.g., recycle of plutonium and/or minor actinides) can be used to manage this problem. Furthermore, thorium FCOs with reprocessing can extend the availability of natural nuclear resources by breeding new fissile material, recovering and recycling unused material, and achieving high burnups. In instances where natural thorium is more readily available than uranium, FCOs which use thorium may be preferable from sustainability and energy security perspectives. However, many hybrid uranium-thorium FCOs struggle to perform well in this regard, since large amounts of external fissile material (and therefore natural uranium) are required to breed the required uranium-233. DOE's evaluation and screening effort reports that for every metric ton (MT) of U-233 bred in a light water reactor for reuse, about 1000 MT of natural uranium are required to support such breeding, much of which is used inefficiently due to enrichment. The combination of HWRs and thorium-based fuels has the potential to reduce this consumption of natural uranium resources. Because heavy water moderates neutrons without significant absorption, fissile material requirements are lower compared to those of LWRs. This has enabled conventional 'once-through' HWRs to operate with only slightly-enriched or even natural uranium. Also, HWRs can be combined with LWRs in multistage FCOs where used LWR fuel can be processed and the remaining fissile content is sufficient to support use as fuel in HWRs in spite of the presence of neutron poisons (e.g., uranium-236); this concept has been demonstrated at a research scale in Korea. Thus, additional energy is extracted from the same initial natural uranium feed and uranium enrichment effort. Another consideration with using thorium-based fuels in HWRs is the current limited operational experience of the reactors and associated fuel cycle facilities using these fuels. However, work continues internationally towards gaining further experience. For example, at equilibrium the third stage of India's planned Three-Stage Nuclear Power Program uses thorium/uranium-233 or thorium/plutonium fuels with a fissile supply from second-stage fast reactors. Further, China plans to experiment with low-enriched uranium (LEU)-Th CANFLEX fuel bundles in a once-through configuration in its HWRs and a long-term objective is to transition to thorium use in a closed HWR FCO. Vanderbilt University (VU) and Oak Ridge National Laboratory (ORNL) are characterizing multi-stage, thermal-reactor FCOs that incorporate thorium and examining their potential performance. This paper presents insights from the examination of FCOs which consider the synergy of HWRs and thorium. Two multi-stage FCOs which incorporate thorium-based fuels in HWRs have been examined for their potential, one which uses recycled PWR uranium oxide fuel in conjunction with thorium in an HWR, and another that uses recycled HWR fuel in an MSR which also includes thorium. Both of the systems studied offer resource utilization improvements as compared to a once-through LWR fueled with low-enrichment uranium and highlight the potential synergy of thorium and HWRs. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Metal Corrosion in a Supercritical Carbon Dioxide - Liquid Sodium Power Cycle

A liquid sodium cooled fast reactor coupled to a supercritical carbon dioxide Brayton power cycle is a promising combination for the next generation nuclear power production process. For optimum efficiency, a microchannel heat exchanger, constructed by diffusion bonding, can be used for heat transfer from the liquid sodium reactor coolant to the supercritical carbon dioxide. In this work, we have reviewed the literature on corrosion of metals in liquid sodium and carbon dioxide. The main conclusions are (1) pure, dry CO 2 is virtually inert but can be highly corrosive in the presence of even ppm concentrations of water, (2) carburization and decarburization are very significant mechanism for corrosion in liquid sodium especially at high temperature and the mechanism is not well understood, and (3) very little information could be located on corrosion of diffusion bonded metals. Significantly more research is needed in all of these areas.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Effect of Irradiation Mode on Irradiated Microstructure of HT9

Core components in Generation IV fast reactors are expected to be exposed to very high damage levels of 200 displacements per atom (dpa) and above. Numerous issues with in-reactor irradiations including residual radioactivity, expense, length of irradiation and availability have led to increased interest in ion irradiation as a surrogate. Self-ion irradiations can produce damage rates of around 10{sup -3} dpa/s with well-controlled temperature, doses and dose rates, allowing for accelerated irradiation testing. Along with these benefits, ion irradiations have been shown to reproduce many of the same irradiation-induced features as in reactor irradiations. Of particular interest at high doses is formation of voids, precipitates and evolution of the dislocation microstructure. However, the beam mode under ion irradiation must be addressed. Raster scanning has been shown to produce microstructural features similar to those observed in-reactor irradiations, however, since they are a pulsed type irradiation, they may induce artifacts as a result of annealing between pulses. Defocused beams have the benefit of full coverage 100% of the time, but may be challenging in terms of ensuring even irradiation over a large area as well as in reaching high enough currents to maintain acceptable damage rates to be useful as a surrogate. This paper reports upon the comparison of behavior of ferritic martensitic steels under a raster scanned or defocused beam mode. The objective is to determine the effect of beam condition the irradiated microstructural; specifically, on the formation of voids, precipitates and dislocation loops and analyze these results within the context of the FDRT model. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Pre-Transient Characterization of Historic EBR-II Pins for Transient Testing

Current interest in sodium-cooled fast reactor (SFR) designs, such as TerraPower’s Natrium Reactor, has highlighted the need for advanced reactor fuel technology development. Modern U-Zr and U- Pu-Zr pin designs are primary candidates to fuel SFRs and boast high fuel utilization capacity, increased fuel-cladding compatibility, and improved safety through inherent feedback mechanisms. Despite over 60 years of metallic fuel irradiation, uncertainties exist in the performance of the fuel system, particularly under transient overpower (TOP) and loss of flow (LOF) scenarios. Throughout historical testing within the Experimental Breeder Reactor II (EBR-II) and the Fast Flux Test Facility (FFTF), fuel behavior has demonstrated benign response to transient reactor conditions; however, accurate predictions of failure thresholds to inform operational limitations rely heavily on fuel composition, burnup, and irradiation history. In expanding TOP and LOF testing, the Transient Heat sink Overpower Response (THOR) Capsule will be used to test modern fuel technologies in a static sodium environment in the Transient Reactor Test (TREAT) Facility. The THOR capsule is highly instrumented and will provide time-dependent thermal behavior of SFR fuel pins subjected to accident conditions within TREAT. The THOR-Metallic (THOR- M) campaign aims to validate and expand historical TOP and LOF testing on high burnup U-Zr and U-Pu- Zr fuel alloys previously irradiated in EBR-II by running the rods to failure. This contribution focuses primarily on the pre-transient engineering-scale destructive and non- destructive characterization that has been conducted on both the test and sibling pins used for the TOP and LOF tests. All pins underwent visual examination, neutron radiography, element contact profilometry, and precise gamma scan. The sibling pins used for each test were further analyzed using gas assay, sampling, and recharge analysis (GASR), and optical microscopy. The results from each technique confirmed that the fuel pins were intact and devoid of any atypical developments when compared to historical data. Additionally, the analyzed measurements establish a baseline for comparison to post-transient analysis. Key fuel behaviors quanitifed include axial elongation of the fuel column, diametral strain of the pin, patterns in fluff structure geometry, changes in axial isotope distribution, evolution of constituent redistribution, porosity, and fission gas release. The pre-transient measurements and changes attributed to transient behavior from post-transient measurement will be compared to historical data to capture the behavioral dependence on composition, burnup, and irradiation history. Results from this work advance the initiatives of the THOR-M campaign, which aid in informing fuel performance models and establishing safety criteria for SFR operational limits. The novel combination of test environment, in-situ instrumentation, and comprehensive suite of characterization methods provides greater understanding of transient fuel behavior. Overall, information on the time and condition of pin failure for high burnup U-Pu-Zr will greatly expand the limited existing TOP and LOF test data.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Pre-Transient Characterization of Historic EBR-II Pins for Transient Testing

Current interest in sodium-cooled fast reactor (SFR) designs, such as TerraPower’s Natrium Reactor, has highlighted the need for advanced reactor fuel technology development. Modern U-Zr and U- Pu-Zr pin designs are primary candidates to fuel SFRs and boast high fuel utilization capacity, increased fuel-cladding compatibility, and improved safety through inherent feedback mechanisms. Despite over 60 years of metallic fuel irradiation, uncertainties exist in the performance of the fuel system, particularly under transient overpower (TOP) and loss of flow (LOF) scenarios. Throughout historical testing within the Experimental Breeder Reactor II (EBR-II) and the Fast Flux Test Facility (FFTF), fuel behavior has demonstrated benign response to transient reactor conditions; however, accurate predictions of failure thresholds to inform operational limitations rely heavily on fuel composition, burnup, and irradiation history. In expanding TOP and LOF testing, the Transient Heat sink Overpower Response (THOR) Capsule will be used to test modern fuel technologies in a static sodium environment in the Transient Reactor Test (TREAT) Facility. The THOR capsule is highly instrumented and will provide time-dependent thermal behavior of SFR fuel pins subjected to accident conditions within TREAT. The THOR-Metallic (THOR- M) campaign aims to validate and expand historical TOP and LOF testing on high burnup U-Zr and U-Pu- Zr fuel alloys previously irradiated in EBR-II by running the rods to failure. This contribution focuses primarily on the pre-transient engineering-scale destructive and non- destructive characterization that has been conducted on both the test and sibling pins used for the TOP and LOF tests. All pins underwent visual examination, neutron radiography, element contact profilometry, and precise gamma scan. The sibling pins used for each test were further analyzed using gas assay, sampling, and recharge analysis (GASR), and optical microscopy. The results from each technique confirmed that the fuel pins were intact and devoid of any atypical developments when compared to historical data. Additionally, the analyzed measurements establish a baseline for comparison to post-transient analysis. Key fuel behaviors quanitifed include axial elongation of the fuel column, diametral strain of the pin, patterns in fluff structure geometry, changes in axial isotope distribution, evolution of constituent redistribution, porosity, and fission gas release. The pre-transient measurements and changes attributed to transient behavior from post-transient measurement will be compared to historical data to capture the behavioral dependence on composition, burnup, and irradiation history. Results from this work advance the initiatives of the THOR-M campaign, which aid in informing fuel performance models and establishing safety criteria for SFR operational limits. The novel combination of test environment, in-situ instrumentation, and comprehensive suite of characterization methods provides greater understanding of transient fuel behavior. Overall, information on the time and condition of pin failure for high burnup U-Pu-Zr will greatly expand the limited existing TOP and LOF test data.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Improving actinides recycling, a key step towards a more sustainable nuclear energy - 15617

Nuclear energy is thought to be one of the energy sources that could help mitigating the global climate change together with the renewables, due to its low green-house-gases emissions, its reliability and its high load power. However, nuclear energy will only develop if future nuclear energy systems meet the criteria of sustainability in terms of durability, bearability and liveability. Nowadays, many countries chose the so-called once-through cycle which basically considers spent nuclear fuel as a waste, whereas others reprocess their spent fuel to recover the energetically-valuable material Pu (and partially U) to produce Mixed Oxide Fuel (MOX) to be irradiated in a second cycle (twice-through cycle). Both options can be considered relevant, fitting diverse criteria; but if we consider a long lasting prospective for nuclear options, the once-through cycle sustainability is clearly lower (low consumption of natural resource, no recycling of potentially valuable energetic material, larger volume of waste...). Reversely, twice-through cycle can be seen as a first step towards an improved sustainability with a partial recycling of U/Pu and the reduction of the waste volume and toxicity. However, it is likely not sufficient for the long-term and implementing more efficient recycling is a key-driver to improve the environmental friendship, the economics and the social acceptability of nuclear energy. Future nuclear fuel cycles will have to better preserve the natural resource by improving the actinides recycling, to minimize the volume and toxicity of nuclear waste, to ensure their long-term confinement and to prevent any proliferation-risk. Such a gradual and progressive process calls for implementing appropriate technologies, either for reactors but also for fuel treatment/recycling facilities. This paper will describe the successive step that would allow improving the overall sustainability. Indeed, recycled Pu can be once recycled in MOX fuel feeding similar PWRs (Pressurized Water Reactor). Together with the recycling of reprocessed uranium, this first step already allows preserving ∼17% of the natural U resource and to confine ultimate wastes without Pu in a tailored durable wasteform. Subsequent Pu multi-recycling requires introducing Fast Reactors (FR) to efficiently use U-238 available in natural and depleted uranium stockpiles. In parallel, recycling processes would have to be adapted for treating spent LWR and SFR MOX spent fuels, which is currently under study thanks to an ambitious R and D program dedicated on MOX treatment and recycling. For the longer term, minor actinides recycling would allow decreasing the waste burden towards future generations: (i) Am-recycling leads to decrease the waste residual heat-power and increase the repository density and lifespan, (ii) Cm-recycling leads to decrease waste long-term toxicity. The stepwise implementation of these different processes defines a path towards sustainability for nuclear energy that are described in this paper from the fuel cycle viewpoint. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Neutron energy spectrum influence on irradiation hardening and microstructural development of tungsten

We performed a neutron irradiation to single crystal pure tungsten in the mixed spectrum High Flux Isotope Reactor (HFIR). In order to investigate the influences of neutron energy spectrum, the microstructure and irradiation hardening were compared with previous data obtained from the irradiation campaigns in the mixed spectrum Japan Material Testing Reactor (JMTR) and the sodium-cooled fast reactor Joyo. The irradiation temperatures were in the range of ~90–~800 °C and fast neutron fluences were 0.02–9.00 × 10 25 n/m 2 (E > 0.1 MeV). Post irradiation evaluation included Vickers hardness measurements and transmission electron microscopy. Moreover, the hardness and microstructure changes exhibited a clear dependence on the neutron energy spectrum. The hardness appeared to increase with increasing thermal neutron flux when fast fluence exceeds 1 × 10 25 n/m 2 (E > 0.1 MeV). Finally, irradiation induced precipitates considered to be χ- and σ-phases were observed in samples irradiated to >1 × 10 25 n/m 2 (E > 0.1 MeV), which were pronounced at high dose and due to the very high thermal neutron flux of HFIR. Although the irradiation hardening mainly caused by defects clusters in a low dose regime, the transmutation-induced precipitation appeared to impose additional significant hardening of the tungsten.

36 MATERIALS SCIENCE↗

FY16 Status Report on NEAMS Neutronics Activities

The goal of the NEAMS neutronics effort is to develop a neutronics toolkit for use on sodium-cooled fast reactors (SFRs) which can be extended to other reactor types. The neutronics toolkit includes the high-fidelity deterministic neutron transport code PROTEUS and many supporting tools such as a cross section generation code MC 2 -3, a cross section library generation code, alternative cross section generation tools, mesh generation and conversion utilities, and an automated regression test tool. The FY16 effort for NEAMS neutronics focused on supporting the release of the SHARP toolkit and existing and new users, continuing to develop PROTEUS functions necessary for performance improvement as well as the SHARP release, verifying PROTEUS against available existing benchmark problems, and developing new benchmark problems as needed. The FY16 research effort was focused on further updates of PROTEUS-SN and PROTEUS-MOCEX and cross section generation capabilities as needed.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Design and development of a high-temperature sodium compatibility testing facility

The use of advanced alloys within sodium-cooled fast reactors (SFRs) has been identified as a means of increasing plant efficiency and reducing construction costs. In particular, alloys such as NF-616, NF-709 and HT-UPS are promising because they exhibit greater strength than traditional structural materials such as 316-SS. However, almost nothing is known about the sodium compatibility of these new alloys. Therefore, research taking place at the Univ. of Wisconsin-Madison is focused on studying the effects of sodium corrosion on these materials under prototypic SFR operating conditions (600 [ deg. C], V Na=10 [m/s], C 0{approx} 1 [wppm]). This paper focuses on the design and construction of the testing facility with an emphasis on moving magnet pumps (MMPs). Corrosion data from a preliminary 500 [hr] natural convection test will also be presented. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

AFC Metallic Fuel Research and Development 5-Year Plan

The mission of the U.S. Department of Energy (DOE) Advanced Fuel Campaign (AFC) program is conducting R&D on nuclear fuel technology that enables near- and long-term implementation of the reactor systems necessary to meet national nuclear energy objectives. Its primary goals align with goals of the DOE Office of Nuclear Energy in sustaining the current LWR fleet through Accident Tolerant Fuels program and Enabling Advanced Reactors. The latter goal is to be achieved through the following subgoals in order of logistical priority: • Establish the qualification basis for reference metallic fuel designs for sodium-cooled fast reactors. • Develop next generation metallic fuel fabrication and design for improved fissile utilization and management. • Develop accelerated fuel development and qualification methodologies. • Identify next generation fuel technologies. The purpose of this document is to serve as a five-year research and development (R&D) plan to achieve the goals identified to support enabling advanced reactor deployment related to metallic fuels starting in 2025. The specific objectives of this document are to: • align program R&D work across technical areas, national laboratories, and with stakeholder interests, and • aid yearly and outyear scope and budgetary planning activities. This plan lays the foundation of databases, capabilities, expertise, and research-commercial-regulatory integration for launching next-generation initiatives in advanced fuel technologies (fuel and cladding) and improved methodologies for achieving accelerated qualification of next generation fuel technologies.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Analysis of Pu-Only Partitioning Strategies in LMFBR Fuel Cycles

Sodium cooled Fast Reactors (SFR) have been under consideration for production of electricity, fissile material production, and for destruction of transuranics for decades. The neutron economy of a SFR can be operated in one of two ways. One possibility is to operate the reactor in a transuranic burner mode which has been the focus of active R&D in the last 15 years. However, prior to that the focus was on breeding transuranics. This later mode of managing the neutron economy relies on ensuring the maximum fuel utilization possible in such a way as to maximize the amount of plutonium produced per unit of fission energy in the reactor core. The goal of maximizing plutonium production in this study is as fissile feed stock for the production of MOX fuel to be used in Light Water Reactors (LWR).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

GeN-ROM—An OpenFOAM®-based multiphysics reduced-order modeling framework for the analysis of Molten Salt Reactors

This work presents a projection-based multiphysics Model Order Reduction (MOR) framework for the analysis of nuclear systems and its application to parametric simulations of Molten Salt Reactors (MSR). The framework, named GeN-ROM, is developed using OpenFOAM® and employs a Proper Orthogonal Decomposition aided Reduced-Basis technique (POD-RB). It can be used to reduce steady-state and transient multiphysics problems involving parametric fluid dynamics, heat exchange, and neutronics phenomena. For the treatment of structural elements in the hydraulic systems, a porous medium approach has been adopted. The reduction process is data-driven and snapshot information is extracted via POD to learn the solution manifold and to build global spatial basis functions. At the data collection phase, GeN-ROM makes use of the solvers available in GeN-Foam, a similarly OpenFOAM®-based multiphysics framework developed for the analysis of nuclear reactors. The global bases are used both to approximate the solution fields and to project the full-order equations onto lower-dimensional subspaces, thus considerably reducing the number of unknowns in a numerical system. This reduction leads to significant computational speedups, which is ideal for multi-query applications such as uncertainty quantification or design optimization. The developed tool has been tested using a 2D multiphysics model of the Molten Salt Fast Reactor (MSFR) with steady-state and transient scenarios, with speedups on the order of 10 – 10 5 .

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Initial Comparison of Direct and Legacy Modeling Approaches for Radial Core Expansion Analysis

Radial core expansion in sodium-cooled fast reactors provides an important reactivity feedback effect. As the reactor power increases due to normal start up conditions or accident scenarios, the core and surrounding materials heat up, causing both grid plate expansion and bowing of the assembly ducts. When the core restraint system is designed correctly, the resulting structural deformations introduce negative reactivity which decreases the reactor power. Historically, an indirect procedure has been used to estimate the reactivity feedback due to structural deformation which relies upon perturbation theory and coupling legacy physics codes with limited geometry capabilities. With advancements in modeling and simulation, radial core expansion phenomena can now be modeled directly, providing an assessment of the accuracy of the reactivity feedback coefficients generated by indirect legacy methods. Recently a new capability was added to the PROTEUS-SN unstructured geometry neutron transport solver to analyze deformed meshes quickly and directly. By supplying the deformed mesh in addition to the base configuration input files, PROTEUS-SN automatically processes material adjustments including calculation of region densities to conserve mass, calculation of isotopic densities according to material models (for example, sodium density as a function of temperature), and subsequent re-homogenization of materials. To verify the new capability of directly simulating deformed meshes, PROTEUS-SN was used to compute reactivity feedback for a series of contrived yet representative deformed configurations for the Advanced Burner Test Reactor design. The indirect legacy procedure was also performed to generate reactivity feedback coefficients for the same deformed configurations. Interestingly, the legacy procedure consistently overestimated reactivity feedbacks by 35% compared to direct simulations by PROTEUS-SN. This overestimation indicates that the legacy procedures are in fact not conservative and could be overestimating reactivity feedback effects that are closely tied to reactor safety. We conclude that there is indeed value in performing direct simulation of deformed meshes despite the increased computational expense. PROTEUS-SN is already part of the SHARP multi-physics toolkit where both thermal hydraulics and structural mechanical feedback modeling can be applied but this is the first comparison of direct simulation to legacy techniques for radial core expansion.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗