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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 973 records · Page 54

Using Solar Hot Water to Address Piping Heat Losses in Multifamily Buildings

Solar thermal water heating is most cost effective when applied to multifamily buildings and some states offer incentives or other inducements to install them. However, typical solar water heating designs do not allow the solar generated heat to be applied to recirculation losses, only to reduce the amount of gas or electric energy needed for hot water that is delivered to the fixtures. For good reasons, hot water that is recirculated through the building is returned to the water heater, not to the solar storage tank. The project described in this report investigated the effectiveness of using automatic valves to divert water that is normally returned through the recirculation piping to the gas or electric water heater instead to the solar storage tank. The valves can be controlled so that the flow is only diverted when the returning water is cooler than the water in the solar storage tank.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Development of Software Defined Radio Protocol for Acoustic Communication on Pipes

Nuclear Science Engineering Division at Argonne has been developing a new method of transmitting information via acoustic waves on pipes in a nuclear facility. This method provides the capability to communicate information from within the containment building under the conditions of total power outage following a severe accident. Compared to traditional RF communications, acoustic communications allows for signal transmission across thick concrete barriers, and better information security due to spatial confinement of the signal. Data of interest consists of sensor readings, voice, and images. Transmission of images is most challenging because corruption of the header string might render the reconstructed image unreadable.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Simulations of Pipe Overpack Container Compaction at the Waste Isolation Pilot Plant

The Waste Isolation Pilot Plant (WIPP) is an operating geologic repository in southeastern New Mexico for transuranic (TRU) waste from nuclear defense activities. Past nuclear criticality concerns have generally been low at the WIPP due to the low initial concentration of fissile material and the natural tendency of fissile solute to disperse during fluid transport in porous media (Rechard et al. 2000). On the other hand, the list of acceptable WIPP waste types has expanded over the years to include Criticality Control Overpack (CCO) containers and Pipe Overpack (POP) containers. Containers bound for WIPP are bundled together in hexagon shaped 7-packs (six containers surround one container in the center). Two 7-packs are often combined into a TRUPACT-II package for a total of 14 containers. Most TRUPACT-II packages are restricted to a maximum fissile mass equivalent to plutonium (FMEP) between 0.1 and 0.38 kg, but a CCO TRUPACT-II package and a POP TRUPACT-II package are respectively permitted to have 5.32 kg and 2.80 kg FMEP (see Section 3 of US DOE (2013)). Consequently, CCO container criticality after emplacement at the WIPP was evaluated in Saylor and Scaglione (2018), and Oak Ridge National Laboratories is currently at work on POP container criticality analyses.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Measurement of Fatigue and Static Crack Growth Rate of X65 Line Pipe Steel in 3.5% NaCl containing CO2 under Cathodic Polarization

X-65 Line pipe steel was investigated for susceptibility to environmentally assisted fatigue and static crack growth susceptibility in acidic environments at 1 atm and 4 atm pressures of CO₂. FCGR response as a function of frequency was similar for the two environments. The FCGR showed an increase with decrease in frequency highlighting that the material was susceptible to environmentally assisted cracking in the studied environment. A significant decrease in resistance to fatigue crack propagation was observed in the studied environments with respect to BS-7910 based in-air mean curves for steel.

36 MATERIALS SCIENCE↗

Silicon Carbide Multilayer Piping for 900°C Supercritical CO 2 Brayton Cycle: Chemical Compatibility in CO 2

The US Department of Energy's Office of Nuclear Energy is interested in developing supercritical carbon dioxide (sCO 2 ) power cycles that can achieve higher cycle efficiencies and lower costs than the traditional steam Rankine cycles. For the application of an sCO2 energy conversion system with a Very High Temperature Gas Reactor (VHTGR), turbine inlet temperatures over 850°C may be required. Consequently, it is necessary to demonstrate structural materials, including turbine inlet piping, that can be code certified at operating temperatures up to 900°C at sCO 2 pressures up to 42 MPa (6100 psi). There are very few metal alloys that retain their strength at these high temperatures, and that are chemically compatible with sCO 2 .

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

An Economics-by-Design Approach Applied to a Heat Pipe Microreactor Concept

Microreactors present a potential paradigm shift in the nuclear industry. Emphasis thus far has been on large-scale multi-billion-dollar projects that cater solely to grid electricity market. These projects can be challenging to finance and execute. On the other hand, microreactors are intended to target a wide variety of smaller niche markets and are expected to be factory-fabricated and more readily deployable. While diseconomies of scale for microreactors may tend to raise their costs per energy output (MWh) relative to large nuclear plants, offsetting gains can be expected from standardization, simplification, passive safety, lower radionuclide inventories, factory fabrication, fast installation, and low financing costs. To adequately assess these contributions, designers should have a different perspective on cost drivers than for large nuclear plants and can utilize novel approaches for systematic cost reduction. To account for these important aspects of microreactors, this report proposes an economics-by-design approach that places economic considerations at the center of the design process. The methodology builds on existing frameworks such as design-to-cost and value engineering, expanding them to new markets (beyond the grid), new attributes (beyond costs alone), and introducing the approach at earlier points in the design cycle. Design parameters and technical specifications are systematically evaluated until costs meet market entry points, while also providing the high-priority performance attributes of the particular use case. Determining first-order estimates for different components early in the process enables designers to focus R&D efforts on the biggest overall cost contributors and components with the most cost uncertainty. The analysis is always guided by market needs and threshold prices. In addition to microreactors, the approach is expected to be useful for other classes of nuclear reactors as well. The analysis was applied to a concept found in the open literature (the Design A heat-pipe reactor). A comprehensive bottom-up estimate was generated by leveraging a new microreactor-specific code of accounts and a range of cost equations. The initial estimate for levelized cost of electricity (LCOE) unsurprisingly exceeded market ranges since the use case had prioritized technological readiness over economic considerations in design choices. An alternate concept was then proposed, with various assumptions/targets made to reduce the largest cost contributors. Changes in the neutron spectrum, the power output, and building structures were found to make even the first-of-a-kind of this modified concept competitive with diesel generation in some remote communities. Learning rate (LR) assumptions indicated cost reductions achieved from sequential unit deployments could expand the range of competitiveness to include additional markets as deployments proceed.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Analysis of Microbial Communities as Indicators of Microbially Induced Corrosion Potential in Stainless Steel Piping

The 200 West Area Pump-and-Treat (200W P&T) facility is part of the final remedy decision for the 200 ZP-1 Operable Unit (OU) and is the interim remedial action for 200-UP-1 OU at the Hanford Site. The facility also treats water from other sources across the site, including 200-DV-1 OU perched water, groundwater from the 200-BP-5 OU, and leachate from the Environmental Restoration Disposal Facility. The facility originally operated a biological treatment process for nitrate that resulted in systemic biofouling and loss of injection well capacity, requiring frequent and costly well rehabilitation. Biofouling has also contributed to corrosion of welds and pitting of stainless-steel piping at the facility. The biological treatment for nitrate was suspended at the end of 2019 calendar year to eliminate negative impacts from biological treatments which improve facility operations and treatment of carbon tetrachloride. Evaluation of the 200W P&T facility’s response to operational improvements, specifically the suspension of the biological treatment, provides information on the potential for continued microbially induced corrosion (MIC). To this end, historical data sets (2015-2017) were compared with molecular biological analyses of 200W P&T water samples from 2018-2020 to quantify trends in total microbial biomass and specific microbial indicator species (iron, sulfate, nitrate, and manganese reducing bacteria) known to cause and enhance metal corrosion. Results showed unequivocal reductions (in excess of 90%) in all microbiological indicators measured following the suspension of the biological treatment. Although abundance measurements for all corrosive MIC populations initially declined after removal of the treatment system, nitrate-reducing bacteria (nirK) and sulfate-reducing bacteria remain highly abundant in the system, an order of magnitude higher than the number of cells present prior to the removal of the biological treatment system [5.14e (1.4) cells/L, vs. 1.14e (0.07) cells/L, reported as average (±SD) for n=3]. In addition, there was an unexpected inflection point in 2019 where all microbial indicators increased unexpectedly in abundance in 2020 by as much as two orders of magnitude compared to 2019 samples. Given the limited number of water samples available for this analysis, the cause of the increase in microbial indicators post-biological treatment has not yet been determined. Systematic sampling of the facility for continued monitoring is recommended so that the responses of MIC populations can be evaluated to ensure that further corrosion is avoided, allowing the 200W P&T facility to operate safely and efficiently at design capacity.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

NETL Plastic Pipes Project - June 2022 Progress Report

Plastic or composite pipelines have been the bane of the utility locating industry because conduits are neither conductive nor magnetic, which are the properties traditionally used to locate buried utilities. Ground penetrating radar (GPR) is an effective geophysical tool for locating plastic/composite pipeline where the resistive cover allows for adequate penetration of radar energy. However, GPR cannot be used in areas where the soil cover is conductive due to significant clay and/or salt content. This study takes a comprehensive look at near-surface geophysical methods that potentially are useful for locating buried plastic/composite pipelines, either singly or in combination with other geophysical methods. Specifically, this modeling study uses computational numerical methods to forward model the response of GPR, resistivity, seismic, and gravity gradiometry methods to plastic/composite pipelines for various scenarios including: (1) pipe diameters ranging between 2 in. to 12 in.; (2) burial depths ranging between 3 ft to 4 ft; (3) various degrees in contrast in physical properties (i.e., permittivity, elasticity, electrical resistivity, density); and (4) various experimental acquisition choices (e.g., GPR radar frequencies, seismic source frequency, electrode spacing).

47 OTHER INSTRUMENTATION↗

Coal Plastic Composite Piping Infrastructure Components

This report examines the development and use of coal plastic composite materials for piping applications. Foam materials were developed at bench scale and evaluated according to ASTM specifications. Techno-economic analyses are also reported.

01 COAL, LIGNITE, AND PEAT↗

FY24 Report on Water NSTF Testing: Lower Tank Inlet Piping Configuration

The following report serves as a summary of the accomplishments and testing results by the Natural convection Shutdown heat removal Test Facility (NSTF) experimental program over the past 12-month period. A major activity included reconfiguration of the chimney piping geometry which altered the discharge position into the tank from the original 50% tank height to a new lower position at a 10.9% tank height. This modification increases the volume of available coolant thus extending long-term operating capacity, however also results in a decreased liquid driving head which has the potential to reduce the natural circulation efficiency and decrease overall performance. Examination of the tradeoffs for these two configurations is an area of interest for RCCS designers and drove planned test activities this year. Ten matrix tests were performed in FY24, totaling 195 hours of heated operations and 12.9 MWh of electrical heating throughout the year, with eight classified as Accepted per NQA-1 and two classified as Trending. Testing prior to the facility reconfiguration examined the facility response to throttling at the tank inlet, demonstrating increased sensitivity of flow instabilities to throttling within the two-phase region when compared to throttling at the lower sensitivity single-phase inlet region. Testing after the chimney reconfiguration began with a baseline test at conditions of 80% inventory fill and prototypic thermal power input of 2.1 MW t . In addition to establishing a reference for nominal system behavior and performance, repeat testing with multiple subsequent runs demonstrated strong repeatability between tests performed at the same conditions in this new configuration. These tests also examined if influences would occur to system behavior with installation of new higher-resolution instrumentation within the upper chimney. In this critical region where boiling and flashing phenomena dominate, the test results provided confidence that the new instrumentation does not uncharacteristically influence the observed behaviors. An inventory parametric series was then initiated to examine system behavior with the new chimney configuration at six varying initial inventory levels, ranging from high 80% to low 20% fill. Two-phase oscillations with similar peak and mean flow rates were observed when comparing to the previous mid tank configuration. Generally, similar system response trends with inventory were also observed, such as two phase oscillations suppressing as inventories were lowered. However, in one absolute inventory comparison at the highest fill of 80%, flow oscillations saw a gradual growth over the 4 hours of two-phase operation in the new lower tank inlet configuration, opposite of the gradual dampening observed in the mid tank inlet configuration. This can be attributed to, in part, a greater hydrostatic head pressure above the two-phase discharge region where the boiling front is developed. Furthermore, the change resulted in greater sensitivity to liquid degassing phenomena during single-phase heating, causing loop instabilities to form which trigged moderate flow degradation during the period approaching saturation and boiling conditions. This behavior had been observed previously under some conditions but was a common occurrence in recent testing with the newer lower tank inlet configuration. Initial observations from these first data sets suggest an overall larger window of stability for the mid tank inlet configuration compared to the lower tank inlet. Lastly, the lowest inventory fill test was repeated over an extended testing window to examine depletion behavior. Natural circulation flow and effective heat removal performance were observed during most of the testing period; only after the tank became fully drained (0% fill) did flow stagnate and violent geysering events occur. This early observation confirms one relative advantage over the mid tank inlet configuration, which stagnated under comparable conditions at ~20% inventory remaining in the tank.

42 ENGINEERING↗

Integrated Security-Safety Consequence Study of a Heat Pipe Reactor

This report presents a preliminary demonstration of integrated security/safety consequence modeling to support potential physical security exemption justifications under the new Title 10 Code of Federal Regulations Part 53 licensing pathway, which allows exemptions if sabotage-induced radiological consequences do not exceed 25 rem at the site boundary two hours after release without mitigative actions. A hypothetical heat pipe microreactor subjected to direct sabotage by a 150 lbs. TNT-equivalent high-explosive device was analyzed using a simplified radionuclide release estimate based on DOE-HDBK-3010-94, implemented in the MELCOR severe accident analysis code to model release transport and attenuation through reactor/building compartments, with MELCOR outputs coupled to MACCS to compute offsite doses and the distance-to-threshold metric D 25rem . Six scenarios were evaluated to examine sensitivities to release pathway/building configuration and radionuclide form (vapor versus aerosols with different size distributions). Results show a positive correlation between leak path factor and D 25rem and indicate that reactor building compartmentalization can substantially reduce consequences (a single-story configuration reduced D 25rem by roughly an order of magnitude relative to a cavity-only configuration), while vapor versus aerosol assumptions had limited impact for the modeled two-story case on the spatial grid used.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Heat Transfer Coefficient from the Sheet-Piped Light-Absorbing Panels of the Flat-Plate Solar Water-Heating Collectors to the Heat Transfer Fluid in Their Heat-Removing Channels

It has been proposed to introduce a new parameter into the practice of the heat calculation and testing of the flat-plate solar water-heating collectors (FSWHCs)—the coefficient of heat transfer from the light-absorbing panel (LAP) to the heat transfer fluid in its internal heat-exchange channels (HECs) reduced to the unit area of the frontal surface of their cases. The mechanism of the formation of this parameter is studied, the design expression is derived, and a practical example of the calculation to define its value is performed. The structures of the flowing LAPs of a sheet-piped thin parallelepiped form are selected as the objects of the investigation. The reliability of the results of the investigations is proved by comparing the values of the specific (relative to the area unit of the frontal surface of the case) heating efficiency of the collector obtained based on the various formulas.

14 SOLAR ENERGY↗

Theoretical Analysis of Fractional Viscoelastic Flow in Circular Pipes: Parametric Study

Pipe flow is one of the most commonly used models to describe fluid dynamics. The concept of fractional derivative has been recently found very useful and much more accurate in predicting dynamics of viscoelastic fluids compared with classic models. In this paper, we capitalize on our previous study and consider space-time dynamics of flow velocity and stress for fractional Maxwell, Zener, and Burgers models. We demonstrate that the behavior of these quantities becomes much more complex (compared to integer-order classical models) when adjusting fractional order and elastic parameters. We investigate mutual influence of fractional orders and consider their limiting value combinations. Finally, we show that the models developed can be reduced to classical ones when appropriate fractional orders are set.

Gritsenko, Dmitry (ORCID:0000000248181512)↗

Investigation of Goubau Wave Propagation on Large Pipes for Sensing Applications

We examine the application of guided waves on a single conductor (Goubau waves) for sensing. In particular, the use of such waves to remotely interrogate surface acoustic wave (SAW) sensors mounted on large-radius conductors (pipes) is considered. Experimental results using a small-radius (0.0032 m) conductor at 435 MHz are reported. The applicability of published theory to conductors of large radius is examined. Finite element simulations are then used to study the propagation and launching of Goubau waves on steel conductors up to 0.254 m in radius. Simulations show that waves can be launched and received, although energy loss into radiating waves is a problem with current launcher designs.

47 OTHER INSTRUMENTATION↗

Portable tool cleans pipes and tubing

Portable tool cleans and polishes the external surfaces of tubes and pipes without contaminating the interior areas with loose particles. The tool is driven by an electric drill and is connected to a vacuum source that removes debris resulting from the cleaning and polishing action.

Headley, C. A.↗