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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 991 records · Page 55
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Wire-Based Additive Manufacturing of Stainless Steel Components

In this work three different wire-fed additive manufacturing (AM) processes were employed to evaluate differences between laser, arc, and electron beam heat sources used for high-deposition-rate AM on the order of 1 kg/h. Optimum weld and build parameters were developed independently to match the characteristics of each heat source using 308L stainless steel welding wire as the feedstock. Laser-wire AM was made with the lowest energy per unit length of weld and had the best control of the melt pool and surface finish. Wire arc-based AM had an intermediate energy per unit length of weld of approximately 5× that of the laser process, while electron beam wire AM had the highest energy per unit length of weld at approximately 10× that of the laser process. Analysis of the parts that were built included evaluation of mechanical properties and microstructures, and these properties are discussed with respect to the difference in input energy and cooling rates. Results show that all three processes build parts with properties that exceed those of annealed 304L wrought stainless steel. However, significant differences exist between the processes, and the results presented here can be used to help select the best wire-fed process for a given high-deposition-rate application.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Microstructure and Magnetic Properties of Bulk Nanocrystalline MnAl

MnAl is a promising rare-earth free permanent magnet for technological use. We have examined the effects of consolidation by back-pressure, assisted equal channel angular extrusion processing on mechanically-milled, gas-atomized Mn-46% at. Al powder. X-ray diffraction showed both that the extruded rod consisted mostly of metastable tau phase, with some of the equilibrium gamma(2) and beta phases, and that it largely retained the as-milled nanostructure. Magnetic measurements show a coercivity of <= 4.4 kOe and a magnetization at 10 kOe of <= 40 emu/g. In addition, extrusions exhibit greater than 95% of the theoretical density. This study opens a new window in the area of bulk MnAl magnets with improved magnetic properties for technological use.

Chaturvedi, A↗
DOE OSTI2015

Microstructure refinement and mechanical properties improvement by developing IAF on inclusions in Ti–Al complex deoxidized HSLA steel

The present study focused on microstructure refinement in Ti–Al complex deoxidized low alloy structural steel by developing IAF on inclusions. The goal was to establish more determined relation between Ti, Al in steel and the produced microstructures. In steel sample with Ti and Al contents of 0.0035% and 0.0004%, respectively, IAF was well developed by inclusions characterized by TiO{sub x}–MnO oxide cores enwrapped by (MnO–SiO{sub 2}–Al{sub 2}O{sub 3})–MnS or (MnO–SiO{sub 2})–MnS surface layers. With the rise of Ti and Al contents, IAF volume decreased greatly because of different inclusion chemistry, TiO{sub x} + MnS, TiO{sub x}–Al{sub 2}O{sub 3} or Al{sub 2}O{sub 3}, which inhibit the formation of IAF. Thermodynamic calculations were carried out for optimal Ti and Al contents in steel to target inclusions with proper chemistry for nucleating IAF. These laboratorial findings were successfully applied and reproducibly observed in pilot trials. It was indicated that low temperature impact toughness at 0 °C and − 20 °C of the produced medium plate was effectively improved despite lower Ti contents than common process, which was very meaningful in saving the cost of high Ti content steels. - Highlights: • IAF volume showed close relationship to Ti or Al contents. • To target IAF, there is no need to add too many titanium alloys. • Optimal Ti and Al were about 0.0020–0.0060% and 0.0005–0.0020%, respectively. • Impact toughness of steel plate at 0 °C and − 20 °C was successfully improved.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Heat Treatment on Microstructure Evolution and Mechanical Properties of Selective Laser Melted Inconel 718 Alloy

The microstructure characteristics of the selective laser melted Inconel 718 alloy under as-deposited, homogenization + solution + aging (HSA) and solution + aging (SA) conditions were studied. The anisotropy and heterogeneity of mechanical properties under different conditions were also investigated. Under the as-deposited condition, the morphology and size of the grains are heterogeneous. The dendrite structures which grow nearly perpendicular to the molten pool traces, accompanying interdendritic Laves phase, can be observed within the grains. The dendrite structure completely disappeared, and the Laves phases embedded in the interdendritic regions also dissolved into the matrix to precipitate γ′ and γ″ phases after heat treatments. Fully recrystallized grains were obtained under the HSA condition, while only incomplete recrystallized grains were obtained under the SA condition. However, the characteristics of γ′ and γ″ phases are very similar under the HSA and SA conditions. Significant improvement in strength after heat treatments was due to the dissolution of undesirable Laves phase and the precipitation of γ′ and γ″ phases. For all the three conditions, different tensile properties were observed depending on the orientation of the specimens. The scatter of mechanical properties is notable, and heat treatments increased the scatter of mechanical properties.

36 MATERIALS SCIENCE↗