Voyager spacecraft. Volume II - Preferred design - Subsystems Final technical report, phase IA, task B
Preferred design for Voyager spacecraft subsystems
SYSTEMS DESIGN↗
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A two-phase methodology for technology selection and system design
A two-phase methodology that can be used to guide R&D managers in the evaluation and selection of competing technologies is presented. Deterministic multiattribute utility theory is used in the first phase to rank the technological alternatives; the example presented involves the evaluation of electric and hybrid passenger vehicles. In all, 39 individuals from eight automotive firms were interviewed to assess their risk preferences and attitudes toward the vehicle design. In the second phase, the decision-maker must allocate a fixed amount of resources to different projects for the technology selected, some of which may be undertaken in parallel, to maximize a given measure of performance. When parallel funding is pursued the best outcome is chosen. The problem is formulated as a probabilistic network and solved heuristically using Monte Carlo simulation. Results are presented for two decision-makers and three budget options. In each case, the heuristic finds the optimal allocation of funds.
Bard, Jonathan F.↗
Revealing the Nature of Binary-Phase on Structural Stability of Sodium Layered Oxide Cathodes
The emergence of layered sodium transition metal oxides featuring a multiphase structure presents a promising approach for cathode materials in sodium-ion batteries, showcasing notably improved energy storage capacity. However, the advancement of cathodes with multiphase structures faces obstacles due to the limited understanding of the integrated structural effects. Herein, the integrated structural effects by an in-depth structure-chemistry analysis in the developed layered cathode system Na x Cu 0.1 Co 0.1 Ni 0.25 Mn 0.4 Ti 0.15 O 2 with purposely designed P2/O3 phase integration, are comprehended. The results affirm that integrated phase ratio plays a pivotal role in electrochemical/structural stability, particularly at high voltage and with the incorporation of anionic redox. In contrast to previous reports advocating solely for the enhanced electrochemical performance in biphasic structures, it is demonstrated that an inappropriate composite structure is more destructive than a single-phase design. The in situ X-ray diffraction results, coupled with density functional theory computations further confirm that the biphasic structure with P2:O3 = 4:6 shows suppressed irreversible phase transition at high desodiated states and thus exhibits optimized electrochemical performance. Finally, these fundamental discoveries provide clues to the design of high-performance layered oxide cathodes for next-generation SIBs.
36 MATERIALS SCIENCE↗
High Temperature Additive Architectures for 65% Efficiency (Final Report)
GE Power (GEP) proposed a development program that targets advanced high temperature additive components that contribute towards the DOE’s goal for advanced gas turbines that are capable of 65%, or greater, efficiency in combined cycle application. GEP proposed to leverage state-of-the-art additive manufacturing to develop novel and innovative component airfoil and end wall architectures that provide cooling flow savings while maintaining the component durability expected in today’s gas turbines. The objective of this program was to develop advanced component designs and architectures enabled by additive manufacturing, and the materials systems and additive manufacturing technology required for these designs. This Phase I program leveraged existing design and analysis knowledge and techniques for additive materials and methods and utilized extensive analytical evaluations to develop and refine designs for advanced turbine hot gas path (HGP) components. The design will be the basis for development and testing in a potential Phase II program. The goal of this Phase I program was to establish a feasible conceptual design for advanced additive turbine hot section components along with a technology maturation plan involving testing to address risk areas and needed validation. It was approached through two primary elements: 1) conceptual design and analysis of wall architectures, advanced airfoil cooling concepts, and advanced system-level concepts, and 2) investigation of additive modalities and associated materials systems. The Phase I program has concluded with the down-select of a primary design concept for a potential Phase II program.
36 MATERIALS SCIENCE↗
Optical Design of the WFIRST Phase-A Integral Field Channel
WFIRST is one of NASA's Decadal Survey Missions and is currently in Phase-A development. The optical design of the WFIRST Integral Field Channel (IFC), one of three main optical channels of WFIRST, is presented, and the evolution of the IFC channel since Mission Concept Review (MCR, end of Pre-Phase A) is discussed. The IFC has two sub-channels: Supernova (IFC-S) and Galaxy (IFC-G) channels, with Fields of View of 3"x4.5" and 4.2"x9" respectively, and approximately R 75 spectral analysis over waveband 0.42 approximately 2.0 micrometers. The Phase-A IFC optical design meets image quality requirements over the FOV areas while balancing cost and volume constraints.
Gao, Guangjun↗
Computer program simulates design, test, and analysis phases of sensitivity experiments
Modular program with a small main program and several specialized subroutines provides a general purpose computer program to simulate the design, test and analysis phases of sensitivity experiments. This program allows a wide range of design-response function combinations and the addition, deletion, or modification of subroutines.
Alexander, M. J.↗
On the selection of an optimum design point for phase-coherent receivers employing band-pass limiters.
Discussion of the optimum power allocation problem associated with the design of a phase-coherent receiver employing a bandpass limiter. A single channel system is treated in detail, and an optimization technique is proposed that makes use of up-to-date phase-locked loop and bandpass limiter theories recently contributed by Lindsey (1969) and Springett and Simon (1971). It is shown how this technique can be extended to a two-channel system.
Simon, M. K.↗
The Role of Uncertainty in Aerospace Vehicle Analysis and Design
Effective uncertainty quantification (UQ) begins at the earliest phase in the design phase for which there are adequate models and continues tightly integrated to the analysis and design cycles as the refinement of the models and the fidelity of the tools increase. It is essential that uncertainty quantification strategies provide objective information to support the processes of identifying, analyzing and accommodating for the effects of uncertainty. Assessments of uncertainty should never render the results more difficult for engineers and decision makers to comprehend, but instead provide them with critical information to assist with resource utilization decisions and risk mitigation strategies. Success would be measured by the tools to enable engineers and decision makers to effectively balance critical project resources against system requirements while accounting for the impact of uncertainty.
Kenny, Sean P.↗
Holographic phase retrieval and reference design
Here, a general mathematical framework and recovery algorithm is introduced for the holographic phase retrieval problem. In this problem, which arises in holographic coherent diffraction imaging, a 'reference' portion of the signal to be recovered via phase retrieval is a priori known from experimental design. A generic formula is additionally derived for the expected recovery error when the measurement data is corrupted by Poisson shot noise. This facilitates an optimization perspective towards reference design and analysis. We employ this optimization perspective towards quantifying the performance of various reference choices.
97 MATHEMATICS AND COMPUTING↗
Preliminary design of turbopumps and related machinery
Pumps used in large liquid-fuel rocket engines are examined. The term preliminary design denotes the initial, creative phases of design, where the general shape and characteristics of the machine are determined. This compendium is intended to provide the design engineer responsible for these initial phases with a physical understanding and background knowledge of the numerous special fields involved in the design process. Primary attention is directed to the pumping part of the turbopump and hence is concerned with essentially incompressible fluids. However, compressible flow principles are developed. As much as possible, the simplicity and reliability of incompressible flow considerations are retained by treating the mechanics of compressible fluids as a departure from the theory of incompressible fluids. Five areas are discussed: a survey of the field of turbomachinery in dimensionless form; the theoretical principles of the hydrodynamic design of turbomachinery; the hydrodynamic and gas dynamic design of axial flow turbomachinery; the hydrodynamic and gas dynamic design of radial and mixed flow turbomachinery; and some mechanical design considerations of turbomachinery. Theoretical considerations are presented with a relatively elementary mathematical treatment.
Wislicenus, George F.↗
Program for refan JT8D engine design, fabrication and test, phase 2
The objective of the JT8D refan program was to design, fabricate, and test certifiable modifications of the JT8D engine which would reduce noise generated by JT8D powered aircraft. This was to be accomplished without affecting reliability and maintainability, at minimum retrofit cost, and with no performance penalty. The mechanical design, engine performance and stability characteristics at sea-level and altitude, and the engine noise characteristics of the test engines are documented. Results confirmed the structural integrity of the JT8D-109. Engine operation was stable throughout the airplane flight envelope. Fuel consumption of the test engines was higher than that required to meet the goal of no airplane performance penalty, but the causes were identified and corrected during a normal pre-certification engine development program. Compared to the baseline JT8D-109 engine, the acoustically treated JT8D-109 engine showed noise reductions of 6 PNdB at takeoff and 11 PNdB at a typical approach power setting.
Glass, J. A.↗
Solar array conceptual design for the Halley's Comet ion drive mission, phase 2
Conceptual design studies were performed directed toward a high power, ultralightweight solar array, compatible with the requirements for the Halley's Comet Ion Drive Mission. A planar, rollup array design concept capable of producing 120 kW at 1 AU and 6 kW at 4.5 AU, and a concentrator, rollup array design concept capable of producing 60 kW at 1 AU and 15.5 kW at 4.5 AU evolved. Both arrays make maximum use of thin film, lightweight technology. The Halley's Comet spacecraft and mission requirements developed from preliminary definition to a more finalized and mature design. As solar array requirements were updated, conceptual design iterations were necessary to keep pace with the rapidly changing program objectives and goals. The Halley's Comet Mission program status and design approaches were reviewed and more realistic power requirements at 4.5 AU for the ion engines were established at the 12 to 16 kW range. This higher power necessitated a change from the planar array design to a concentrator array design in order to remain within suitable cost and weight objectives.
Rayl, G. J.↗
Robonaut 2 - Building a Robot on the International Space Station
In 2010, the Robonaut Project embarked on a multi‐phase mission to perform technology demonstrations on‐board the International Space Station (ISS), showcasing state of the art robotics technologies through the use of Robonaut 2 (R2). This phased approach implements a strategy that allows for the use of ISS as a test bed during early development to both demonstrate capability and test technology while still making advancements in the earth based laboratories for future testing and operations in space. While R2 was performing experimental trials onboard the ISS during the first phase, engineers were actively designing for Phase 2, Intra‐Vehicular Activity (IVA) Mobility, that utilizes a set of zero‐g climbing legs outfitted with grippers to grasp handrails and seat tracks. In addition to affixing the new climbing legs to the existing R2 torso, it became clear that upgrades to the torso to both physically accommodate the climbing legs and to expand processing power and capabilities of the robot were required. In addition to these upgrades, a new safety architecture was also implemented in order to account for the expanded capabilities of the robot. The IVA climbing legs not only needed to attach structurally to the R2 torso on ISS, but also required power and data connections that did not exist in the upper body. The climbing legs were outfitted with a blind mate adapter and coarse alignment guides for easy installation, but the upper body required extensive rewiring to accommodate the power and data connections. This was achieved by mounting a custom adapter plate to the torso and routing the additional wiring through the waist joint to connect to the new set of processors. In addition to the power and data channels, the integrated unit also required updated electronics boards, additional sensors and updated processors to accommodate a new operating system, software platform, and custom control system. In order to perform the unprecedented task of building a robot in space, extensive practice sessions and meticulous procedures were required. Since crew training time is at a premium, the R2 team took a skills‐based training approach to ensure the astronauts were proficient with a basic skill set while refining the detailed procedures over several practice sessions and simulations. In addition to the crew activities, meticulous ground procedures were required in order to upgrade firmware on the upper body motor drivers. The new firmware for the IVA mobility unit needed to be deployed using the old software system. This also provided an opportunity to upgrade the upper body joints with new software and allowed for limited insight into the success of the updates. Complete verification that the updated firmware was successfully loaded was not confirmed until the rewiring of the upper body torso was complete.
Diftler, Myron↗
A design concept for an MMIC (Monolithic Microwave Integrated Circuit) microstrip phased array
A conceptual design for a microstrip phased array with monolithic microwave integrated circuit (MMIC) amplitude and phase controls is described. The MMIC devices used are 20 GHz variable power amplifiers and variable phase shifters recently developed by NASA contractors for applications in future Ka proposed design, which concept is for a general NxN element array of rectangular lattice geometry. Subarray excitation is incorporated in the MMIC phased array design to reduce the complexity of the beam forming network and the number of MMIC components required.
Lee, Richard Q.↗
Designing Shading Schemes for Microphone Phased Arrays
A technique is proposed for designing sensor weightings, or array shading functions, for microphone phased arrays. The presented method attempts to maintain mathematical simplicity while maximizing array gain for a desired mainlobe beamwidth. It does so using the two-parameter optimization of a family of functions. The shading design process is described and applied to an array used recently in the NASA Langley Research Center 14- by 22-Foot Subsonic Tunnel. Several variants of the method are compared to an existing shading scheme for the array, along with a more general optimization formulation. Results are presented for both an idealized point source and experimental data from the wind tunnel test. The shading schemes are shown to improve the behavior of array operations, but have a stronger impact on visual interpretation of maps than on source level calculations. The study results show that the two-parameter optimization scheme provides favorable characteristics while maintaining implementation simplicity.
Christopher J Bahr↗
Employing MACS/ViBRANT as a Surrogate MARVEL Reactor for Startup Reactivity Tuning and Supervisory Control Processes
Advanced nuclear reactors are a key part of the future of nuclear energy both in the United States and globally. They offer unique benefits for various energy-demanding applications, including use in remote locations, compact size, modular manufacturing, remote monitoring, low and/or variable power rating operation, and reliance on novel technologies to enhance operational safety. To achieve economic feasibility, advanced reactors must significantly reduce their workforces in comparison with the current fleet. Achieving this reduction will occur through reducing staff workloads using technology to achieve autonomous or semi-autonomous operations, demonstrated by comprehensive testing and validation activities. These operations will require both software and hardware platforms during the design and testing phases. While simulations are useful during the design phase, their performance can significantly deviate during actual deployment on hardware. This report presents the outcomes of a collaborative technical initiative between the U.S. Department of Energy (DOE) Microreactor Program (MRP) and Advanced Sensors and Instrumentation (ASI) Program. The collaboration utilized the Microreactor Automated Control System (MACS) hardware platform to bridge the gap between theoretical reactor design and actual startup and control operations. Two key use cases were investigated: facilitating the startup testing period and demonstrating supervisory control. The first use case details the key Microreactor Applications Research Validation and Evaluation (MARVEL) reactor startup physics testing activities conducted using the MACS platform. These activities included drum worth measurements, shutdown margin assessment, temperature feedback analysis, and scram time evaluation, as well as unique testing that would apply to the MARVEL reactor to demonstrate the testing methodologies in a low-risk environment. The MACS platform, serving as a surrogate representation of the MARVEL reactor, proved instrumental in performing these tests. The exercise revealed aspects that led to optimized processes, refined hardware design, and enhanced base software capabilities. By maturing methods and technologies in this manner, the initiative promises to reduce wasted time in the actual on-site reactor deployment effort, thereby saving significant time and resources. The second use case focuses on the development and implementation of supervisory control methods aimed at managing core tilt, which can result from asymmetrical operations or manufacturing imperfections in fuel rods or reactivity control devices. A key objective was to assess and compare the use of artificial intelligence (AI) for supervisory control. The effort aimed to define the role of supervisory control to enhance performance without risking control instability. This effort explored three distinct approaches: rules-based (RB) methods, optimization techniques, and reinforcement learning (RL) algorithms. Each approach was evaluated for its ease of implementation, its usability, and its effectiveness in responding to asymmetries in neutron flux. Comparative analysis of these approaches provided valuable insights into their applicability and effectiveness, offering a robust framework for advanced reactor operations. Together, these two use cases highlight the potential of hardware test beds to help streamline the design, operation, and control of advanced nuclear reactors. This collaborative effort underscores the importance of continued innovation and experimentation in achieving the next generation of safe, reliable, and economically viable nuclear energy solutions.
22 - GENERAL STUDIES OF NUCLEAR REACTORS↗
The Laser Atmospheric Wind Sounder (LAWS) Phase 2 Preliminary System Design
The laser Atmospheric Wind Sounder (LAWS) is intended to measure global wind profiles in the lower and upper troposphere as part of the Earth Observing System (EOS). Global scale wind profiles will lead to a better understanding of large scale circulation processes and climate dynamics, an understanding of mesoscale phenomena, improved numerical weather prediction, and further insights into the coupling of the atmosphere/oceans/biosphere system. Here, details are given of the Phase 2 preliminary design.
Petheram, John C.↗
Design, fabrication and test of graphite/epoxy metering truss structure components, phase 3
The design, materials, tooling, manufacturing processes, quality control, test procedures, and results associated with the fabrication and test of graphite/epoxy metering truss structure components exhibiting a near zero coefficient of thermal expansion are described. Analytical methods were utilized, with the aid of a computer program, to define the most efficient laminate configurations in terms of thermal behavior and structural requirements. This was followed by an extensive material characterization and selection program, conducted for several graphite/graphite/hybrid laminate systems to obtain experimental data in support of the analytical predictions. Mechanical property tests as well as the coefficient of thermal expansion tests were run on each laminate under study, the results of which were used as the selection criteria for the single most promising laminate. Further coefficient of thermal expansion measurement was successfully performed on three subcomponent tubes utilizing the selected laminate.
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