Resolution of Technical Issues at the Waste Treatment and Immobilization Plant Pretreatment Facility - 17281
The U.S. Department of Energy's (DOE) Waste Treatment and Immobilization Plant (WTP) Pretreatment (PT) Facility has a number of first-of-a-kind technical challenges that have required additional expert analysis and testing activities to resolve. In 2006, an External Flowsheet Review Team identified 28 technical vulnerabilities with the plant design or future operability. Over a period of three months starting in September 2012, a number of top scientists and engineers conducted a review of the major technical issues associated with the design and operability of the WTP. These experts also provided independent advice on some of the broader challenges associated with completing the Hanford tank waste mission - highlighting the linkage between the physical and chemical properties of the tank waste and the PT Facility technical issues. In 2012 and early 2013, DOE's Office of River Protection (ORP) directed the WTP contractor to suspend production work on the PT Facility until the outstanding technical issues could be resolved and the nuclear safety basis could be updated and brought into alignment with any updates to the facility design and/or process flowsheet. By late 2016, DOE and the WTP contractor resolved three of the eight outstanding technical issues: - (T1) Hydrogen Gas in Vessels; - (T2) Criticality in PT Facility Vessels; - (T3) Hydrogen in Piping and Ancillary Vessels (HPAV). Resolving all three of these issues required a combination of engineering studies and updates to foundational PT Facility safety basis documents to ensure both the design features and safety control strategies were adequately developed and fully supportable. The five remaining unresolved technical issues are Pulse-Jet Mixing (PJM) of Vessels (T4), Erosion and Corrosion in WTP Vessels and Piping (T5), PT Facility Optimization (T6), Black Cell Vessel Structural Integrity (T7), and Facility Ventilation (T8). Specific plans for resolving each of the five remaining technical issues have been developed by the WTP contractor. This paper provides a synopsis of the status of PT Facility technical issue resolution, and how resolution of the issues will enable DOE to make an informed decision to establish a new performance baseline for the PT Facility at a future date. (authors)