Search NASA⌕ Search

SEARCH · Search NASA

Results for “Rotor Performance Testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,027 records · Page 57

Hover Performance of Isolated Proprotors and Propellers - Experimental Data

The use of Computational Fluid Dynamics (CFD) is gaining momentum within the aeronautical community. A relatively small segment of this community is applying CFD technology in the prediction of VSTOL aircraft performance. An even smaller group of engineers are refining and applying fluid dynamics solvers to the problem of predicting hover performance of helicopter rotors and proprotors designed by rotorcraft advocates. This small group of CFD engineers who are attacking the hover performance problem have, today, been using a quite limited experimental data base upon which to demonstrate their progress. This is because their concentration has been on only two successful tiltrotor flying; namely the XV-15 and the MV-22B. No attention appears (as yet) to be directed at the CL-84 or the XC-142A. The purpose of this report is to expand the experimental data base of both proprotors and propellers so that comparisons of test and various theories can be made to several more configurations of these propulsive devices used by VSTOL aircraft.

Hover↗

Power requirement of rotating rods in airflow

Experiments were performed to determine the power required for rotating a rotor disc fitted with a number of radially arranged rods placed into a ducted airflow. An array of stationary rods, also radially arranged, were placed upstream close to the rotor with a small gap between the rods to cause wake interference. The results show that power increased with increasing airflow and the rate of increase varied considerably. At lower values of airflow the rate of increase was larger than at higher airflow and definite power peaks occurred at certain airflow rates, where the power attained a maximum within the test airflow range. During the test a maximum blade passage frequency of 2037 Hz was attained.

Barna, P. S.↗

Torque requirement of rotating rods in airflow

Experiments were performed to determine the torque required for rotating a rotor disk fitted with a number of radially arranged rods placed into a ducted airflow. An array of stationary rods, also radially arranged, was placed upstream close to the rotor with a small gap between the rods to cause wake interference. The results show that torque generally increased with airflow and the rate of increase varied considerably. At lower values of airflow, the rate of increase was larger than at higher airflow, and definite torque peaks occurred at certain airflow rates, where the torque attained a maximum within the test airflow range. During the test, a maximum blade passage frequency of 2037 Hz was attained. The results also show that the torque peaks occurred at the same Strouhal number for all speeds.

Barna, P. S.↗

Second-Generation Large Civil Tiltrotor 7- by 10-Foot Wind Tunnel Test Data Report

An approximately 6-percent scale model of the NASA Second-Generation Large Civil Tiltrotor (LCTR2) Aircraft was tested in the U.S. Army 7- by 10-Foot Wind Tunnel at NASA Ames Research Center January 4 to April 19, 2012, and September 18 to November 1, 2013. The full model was tested, along with modified versions in order to determine the effects of the wing tip extensions and nacelles; the wing was also tested separately in the various configurations. In both cases, the wing and nacelles used were adopted from the U.S. Army High Efficiency Tilt Rotor (HETR) aircraft, in order to limit the cost of the experiment. The full airframe was tested in high-speed cruise and low-speed hover flight conditions, while the wing was tested only in cruise conditions, with Reynolds numbers ranging from 0 to 1.4 million. In all cases, the external scale system of the wind tunnel was used to collect data. Both models were mounted to the scale using two support struts attached underneath the wing; the full airframe model also used a third strut attached at the tail. The collected data provides insight into the performance of the preliminary design of the LCTR2 and will be used for computational fluid dynamics (CFD) validation and the development of flight dynamics simulation models.

Theodore, Colin R.↗

Experimental study of three exit pressure distortions on turbine performance

A cold flow air test of the Space Shuttle Main Engine (SSME) High Pressure Fuel Turbopump (HPFTP) turbine was conducted with a circumferential pressure distortion at the turbine exit. The effects of three circumferential exit pressure distortions on turbine efficiency and pressure ratio, are presented. Circumferential and radial total pressure, total temperature, static pressure, and flow angle distributions at the turbine exit are also presented. Efficiency and total-to-total pressure ratio are shown to have a circumferential variation as high as 13.7 percent (or points of efficiency) and 7.1 percent, respectively. A slight pressure distortion was measured downstream of the first stage nozzle and the distortion increased across subsequent blade rows to a maximum downstream of the second stage rotor for all three plates. A brief discussion of the test facility, model, instrumentation, and test plan is given for completeness.

Gaddis, Stephen W.↗

Effects of Rotor Wake on Film Cooling Investigated

Through a combination of experimental and computational studies, researchers at the NASA Lewis Research Center investigated the effect of upstream blade-row wake passing on the showerhead (leading edge) film cooling of a downstream turbine. The experiments were performed in a steady-flow annular turbine cascade facility equipped with an upstream rotating row of cylindrical rods to produce a periodic wake field similar to that found in an actual turbine. Spanwise, chordwise, and temporal resolution of the blade surface temperature were achieved through the use of an array of nickel thin-film surface gauges covering one unit cell of a showerhead film hole pattern. Film effectiveness and Nusselt numbers were determined for a test matrix of various injectants, injectant blowing ratios, and wake Strouhal numbers (St).

Source record↗

Am(VI) Centrifugal Contactor Hot Testing

A series of hot tests was performed with a goal of establishing flowsheet conditions for the separation of Am(VI) from the lanthanides. All experiments were performed using 2-cm, acrylic 3D-printed centrifugal contactors. Americium(VI) and Ce(IV) extraction was performed with 1 M DEHBA/dodecane, following oxidation with 60 mg mL -1 sodium bismuthate. Although filtering residual bismuthate prior to feeding the aqueous phase to the extraction contactor has previously been successful, a newly acquired lot of filters exhibited reducing activity toward Am and could not be used in testing. Therefore, bismuthate was removed by settling. Longer settling times resulted in lower D Am , probably because of the decreased amount of holding oxidant in the feed. However, a compromise time allowed for efficient Am(VI) solvent extraction (D Am ~ 2.5, % E ~ 70) Solids accumulated on the extraction contactor rotor, however; and filtering will be necessary in a process. Selective stripping was attempted by allowing the loaded solvent to stand for ~5 minutes, during which time it was expected that Am would reduce and be selectively stripped from Ce. However, both metals reduced and were co-stripped into 6.5 M HNO 3 . Successful recycle of the used organic phase was demonstrated.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Turbomachinery noise studies of the AiResearch QCGAT engine with inflow control

The AiResearch Quiet Clean General Aviation Turbofan engine was tested on a vertical lift fan facility to measure the acoustic performance of two inflow control devices (ICD) of similar design, and three inlet lips of different external shape. Far-field directivity patterns calculated by existing analyses were compared with the measured fan fundamental blade passing frequency (BPF/F/) and broadband data. Installing an ICD on an engine with hardwall ducts reduced the BPF(F) tone everywhere in the far-field. When the ICD was installed on an engine with active acoustic panels, tone reduction in the forward quadrant was comparable to that in the hardwall tests; in the aft quadrant, however, tone noise was attenuated by the large acoustic panels in the bypass duct to such a degree that the ICD had little effect. Tests to compare performance of ICDs with hardwall inlet ducts showed only minor differences in the BPF(F) directivity patterns, while broadband noise was the same for both. Forward-quadrant BPF(F) and broadband directivity patterns were found to be similar for the inlet lips tested with a hardwall inlet duct. At high fan speeds, however, the shape of the analytical multimodal tone pattern from the exhaust nozzle was flatter than the measured patterns. The sources of lobes from several propagating single modes found in the forward-quadrant BPF(F) data were attributed to rotor/strut interaction and the rotor-alone pressure field.

Mcardle, J. G.↗

Effect of Fuel on Performance of a Single Combustor of an I-16 Turbojet Engine at Simulated Altitude Conditions

As part of a study of the effects of fuel composition on the combustor performance of a turbojet engine, an investigation was made in a single I-16 combustor with the standard I-16 injection nozzle, supplied by the engine manufacturer, at simulated altitude conditions. The 10 fuels investigated included hydrocarbons of the paraffin olefin, naphthene, and aromatic classes having a boiling range from 113 degrees to 655 degrees F. They were hot-acid octane, diisobutylene, methylcyclohexane, benzene, xylene, 62-octane gasoline, kerosene, solvent 2, and Diesel fuel oil. The fuels were tested at combustor conditions simulating I-16 turbojet operation at an altitude of 45,000 feet and at a rotor speed of 12,200 rpm. At these conditions the combustor-inlet air temperature, static pressure, and velocity were 60 degrees F., 12.3 inches of mercury absolute, and 112 feet per second respectively, and were held approximately constant for the investigation. The reproducibility of the data is shown by check runs taken each day during the investigation. The combustion in the exhaust elbow was visually observed for each fuel investigated.

Zettle, Eugene V↗

Parameter Design and Optimal Control of an Open Core Flywheel Energy Storage System

In low earth orbit (LEO) satellite applications spacecraft power is provided by photovoltaic cells and batteries. To overcome battery shortcomings the University of Maryland, working in cooperation with NASA/GSFC and NASA/LeRC, has developed a magnetically suspended flywheel for energy storage applications. The system is referred to as an Open Core Composite Flywheel (OCCF) energy storage system. Successful application of flywheel energy storage requires integration of several technologies, viz. bearings, rotor design, motor/generator, power conditioning, and system control. In this paper we present a parameter design method which has been developed for analyzing the linear SISO model of the magnetic bearing controller for the OCCF. The objective of this continued research is to principally analyze the magnetic bearing system for nonlinear effects in order to increase the region of stability, as determined by high speed and large air gap control. This is achieved by four tasks: (1) physical modeling, design, prototyping, and testing of an improved magnetically suspended flywheel energy storage system, (2) identification of problems that limit performance and their corresponding solutions, (3) development of a design methodology for magnetic bearings, and (4) design of an optimal controller for future high speed applications. Both nonlinear SISO and MIMO models of the magnetic system were built to study limit cycle oscillations and power amplifier saturation phenomenon observed in experiments. The nonlinear models include the inductance of EM coils, the power amplifier saturation, and the physical limitation of the flywheel movement as discussed earlier. The control program EASY5 is used to study the nonlinear SISO and MIMO models. Our results have shown that the characteristics and frequency responses of the magnetic bearing system obtained from modeling are comparable to those obtained experimentally. Although magnetic saturation is shown in the bearings, there are good correlations between the theoretical model and experimental data. Both simulation and experiment confirm large variations of the magnetic bearing characteristics due to air gap growth. Therefore, the gap growth effect should be considered in the magnetic bearing system design. Additionally, the magnetic bearing control system will be compared to other design methods using not only parameter design but H-infinity optimal control and mu synthesis.

Pang, D.↗

Effects of Shrouded Stator Cavity Flows on Multistage Axial Compressor Aerodynamic Performance

Experiments were performed on a low-speed multistage axial-flow compressor to assess the effects of shrouded stator cavity flows on aerodynamic performance. Five configurations, which involved changes in seal-tooth leakage rates and/or elimination of the shrouded stator cavities, were tested. Data collected enabled differences in overall individual stage and the third stage blade element performance parameters to be compared. The results show conclusively that seal-tooth leakage ran have a large impact on compressor aerodynamic performance while the presence of the shrouded stator cavities alone seemed to have little influence. Overall performance data revealed that for every 1% increase in the seal-tooth clearance to blade-height ratio the pressure rise dropped up to 3% while efficiency was reduced by 1 to 1.5 points. These observed efficiency penalty slopes are comparable to those commonly reported for rotor and cantilevered stator tip clearance variations. Therefore, it appears that in order to correctly predict overall performance it is equally important to account for the effects of seal-tooth leakage as it is to include the influence of tip clearance flows. Third stage blade element performance data suggested that the performance degradation observed when leakage was increased was brought about in two distinct ways. First, increasing seal-tooth leakage directly spoiled the near hub performance of the stator row in which leakage occurred. Second, the altered stator exit now conditions caused by increased leakage impaired the performance of the next downstream stage by decreasing the work input of the downstream rotor and increasing total pressure loss of the downstream stator. These trends caused downstream stages to progressively perform worse. Other measurements were acquired to determine spatial and temporal flow field variations within the up-and-downstream shrouded stator cavities. Flow within the cavities involved low momentum fluid traveling primarily in the circumferential direction at about 40% of the hub wheel speed. Measurements indicated that the flow within both cavities was much more complex than first envisioned. A vortical flow structure in the meridional plane, similar to a driven cavity, existed within the upstream cavity Furthermore, other spatial and temporal variations in Row properties existed. the most prominent being caused by the upstream potential influence of the downstream blade. This influence caused the fluid within cavities near the leading edges of either stator blades in space or rotor blades in time to be driven radially inward relative to fluid near blade mid-pitch. This influence also produced large unsteady velocity fluctuations in the downstream cavity because of the passing of the downstream rotor blade.

Wellborn, Steven R.↗

Full and Partial Admission Performance of the Simplex Turbine

The turbines used in rocket-engine applications are often partial-admission turbines, meaning that the flow enters the rotor over only a portion of the annulus. These turbines have been traditionally analyzed, however, assuming full-admission characteristics. This assumption enables the simulation of only a portion of the 360-degree annulus, with periodic boundary conditions applied in the circumferential direction. While this traditional approach to the simulating the flow in partial-admission turbines significantly reduces the computational requirements, the accuracy of the solutions has rarely been evaluated. In the current investigation, both full- and partial-admission three dimensional unsteady Navier-Stokes simulations were performed for a partial-admission turbine designed and tested at NASA Marshall Space Flight Center. The results indicate that the partial-admission nature of the turbine must be included in simulations to properly predict the performance and flow unsteadiness of the turbine.

Dorney, D. J.↗

Performance of a 14.9-kW laminated-frame dc series motor with chopper controller

Traction motor using two types of excitation: ripple free dc from a motor generator set for baseline data and chopped dc as supplied by a battery and chopper controller was tested. For the same average values of input voltage and current, the power output was independent of the type of excitation. At the same speeds, motor efficiency at low power output (corresponding to low duty cycle of the controller) was 5 to 10 percentage points less on chopped dc than on ripple-free dc. This illustrates that for chopped waveforms, it is incorrect to calculate input power as the product of average voltage and average current. Locked-rotor torque, no load losses, and magnetic saturation data were so determined.

Schwab, J. R.↗

Identification of linearized equations of motion for the fixed wing configuration of the rotor systems research aircraft

The purpose of this report is to establish linear, decoupled models of rigid body motion for the fixed wing configuration of the Rotor Systems Research Aircraft (RSRA). Longitudinal and lateral control surface fixed linear models were created from aircraft time histories using current system identification techniques. Models were obtained from computer simulation at 160 KCAS and 200 KCAS, and from flight data at 160 KCAS. Comparisons were performed to examine modeling accuracy, variation of dynamics with airspeed and correlation of simulation and flight data results. The results showed that the longitudinal and lateral linear models accurately predicted RSRA dynamics. The flight data results showed that no significant handling qualities problems were present in the RSRA fixed wing aircraft at the flight speed tested.

Balough, D. L.↗

High-Temperature Surface-Acoustic-Wave Transducer

Aircraft-engine rotating equipment usually operates at high temperature and stress. Non-invasive inspection of microcracks in those components poses a challenge for the non-destructive evaluation community. A low-profile ultrasonic guided wave sensor can detect cracks in situ. The key feature of the sensor is that it should withstand high temperatures and excite strong surface wave energy to inspect surface/subsurface cracks. As far as the innovators know at the time of this reporting, there is no existing sensor that is mounted to the rotor disks for crack inspection; the most often used technology includes fluorescent penetrant inspection or eddy-current probes for disassembled part inspection. An efficient, high-temperature, low-profile surface acoustic wave transducer design has been identified and tested for nondestructive evaluation of structures or materials. The development is a Sol-Gel bismuth titanate-based surface-acoustic-wave (SAW) sensor that can generate efficient surface acoustic waves for crack inspection. The produced sensor is very thin (submillimeter), and can generate surface waves up to 540 C. Finite element analysis of the SAW transducer design was performed to predict the sensor behavior, and experimental studies confirmed the results. One major uniqueness of the Sol-Gel bismuth titanate SAW sensor is that it is easy to implement to structures of various shapes. With a spray coating process, the sensor can be applied to surfaces of large curvatures. Second, the sensor is very thin (as a coating) and has very minimal effect on airflow or rotating equipment imbalance. Third, it can withstand temperatures up to 530 C, which is very useful for engine applications where high temperature is an issue.

Zhao, Xiaoliang↗

Implementation and validation of a wake model for vortex-surface interactions in low speed forward flight

The wake model was implemented using a VAX 750 and a Microvax II workstation. Online graphics capability using a DISSPLA graphics package. The rotor model used by Beddoes was significantly extended to include azimuthal variations due to forward flight and a simplified scheme for locating critical points where vortex elements are placed. A test case was obtained for validation of the predictions of induced velocity. Comparison of the results indicates that the code requires some more features before satisfactory predictions can be made over the whole rotor disk. Specifically, shed vorticity due to the azimuthal variation of blade loading must be incorporated into the model. Interactions between vortices shed from the four blades of the model rotor must be included. The Scully code for calculating the velocity field is being modified in parallel with these efforts to enable comparison with experimental data. To date, some comparisons with flow visualization data obtained at Georgia Tech were performed and show good agreement for the isolated rotor case. Comparison of time-resolved velocity data obtained at Georgia Tech also shows good agreement. Modifications are being implemented to enable generation of time-averaged results for comparison with NASA data.

Komerath, Narayanan M.↗

Acoustic Benefits of Stator Sweep and Lean for a High Tip Speed Fan

A model high-speed fan stage was acoustically tested in the NASA Glenn 9- by 15-Foot Low Speed Wind Tunnel at takeoff/approach flight conditions. The fan was designed for a corrected rotor tip speed of 442 m/s (1450 ft/s), and had a powered core, or booster stage, giving the model a nominal bypass ratio of 5. The model also had a simulated engine pylon and nozzle bifurcation contained within the bypass duct. The fan was tested with three stator sets to evaluate acoustic benefits associated with a swept and leaned stator and with a swept integral vane/frame stator which incorporated some of the swept and leaned features as well as eliminated some of the downstream support structure. The baseline fan with the wide chord rotor and baseline stator approximated a current GEAE CF6 engine. A flyover effective perceived noise level (EPNL) code was used to generate relative EPNL values for the various configurations. Flyover effective perceived noise levels (EPNL) were computed from the model data to help project noise benefits. A tone removal study was also performed. The swept and leaned stator showed a 3 EPNdB reduction at lower fan speeds relative to the baseline stator; while the swept integral vane/frame stator showed lowest noise levels at intermediate fan speeds. Removal of the bypass blade passage frequency rotor tone (BPF) showed a 4 EPNdB reduction for the baseline and swept and leaned stators, and a 6 EPNdB reduction for the swept integral vane/ frame stator. Therefore, selective tone removal techniques such as active noise control and/or tuned liner could be particularly effective in reducing noise levels for certain fan speeds.

Woodward, Richard P.↗

Noise Benefits of Increased Fan Bypass Nozzle Area

An advanced model turbofan (typical of current engine technology) was tested in the NASA Glenn 9 by 15 Foot Low Speed Wind Tunnel (9-by 15-Foot LSWT) to explore far field acoustic effects of increased bypass nozzle area. This fan stage test was part of the NASA Glenn Fan Broadband Source Diagnostic Test, second entry (SDT2) which acquired aeroacoustic results over a range of test conditions. The baseline nozzle was sized to produce maximum stage performance for the engine at a high altitude, cruise point condition. However, the wind tunnel testing is conducted near sea level conditions. Therefore, in order to simulate and obtain performance at other aircraft operating conditions, two additional nozzles were designed and tested-one with a +5 percent increase in weight flow (+5.4 percent increase in nozzle area compared with the baseline nozzle), sized to simulate the performance at the stage design point conditions, and the other with a +7.5 percent increase in weight flow (+10.9 percent increase in nozzle area), sized for maximum weight flow with a fixed nozzle at sea level conditions. Measured acoustic benefits with increased nozzle area were very encouraging, showing overall sound power level (OAPWL) reductions of 2 or more dB while the stage thrust actually increased by several percentage points except fro the most open nozzle at takeoff rotor speed where stage performance decreased. These noise reduction benefits were seen to primarily affect broadband noise, and were evident throughout the range of measured sideline angles.

Woodward, Richard P.↗