Lunar base synthesis study. Volume 3 - Appendixes Final report
Thermal control, electrical power system, egress/ ingress operations, landing site considerations, and maintenance for lunar shelters
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Thermal control, electrical power system, egress/ ingress operations, landing site considerations, and maintenance for lunar shelters
The Skylab orbital laboratory is described in terms of spacecraft design features, the experiment programs, and the schedule of planned missions. Attention is given to flight and crew operations, rescue measures, the Multiple Docking Adapter, the Airlock Module, the Workshop, the Apollo Telescope Mount, Saturn V booster, Command and Service Modules, the life support system, thermal and environmental control, electrical power, attitude and pointing control, instrumentation and communications, crew equipment, provisions, and stowage.
This paper summarizes the most current configuration of the Solar Electric Propulsion Stage (SEPS) design resulting from the synthesis of key tradeoff analyses. The baseline SEPS is a 21-kW propulsion-power vehicle using the Shuttle/Interim Upper Stage (IUS) launch vehicle for planetary and geosynchronous missions. The trade analyses supporting the baseline configuration include ion thruster array pattern, solar array stowage concepts, and number of thrusters and power processors (PP). In addition, an integrated thermal control and structural system was optimized and designed to meet flight loads and dynamics requirements. Payload provisions, mercury propellant refueling, and design compatibility of the SEPS and Shuttle/IUS are presented.
System maintains precise thermal control of heat producing component, is not affected by changes in external pressure, ambient thermal environment, or gravity, and operates in both static and spinning attitudes. Size of device's spin axis-oriented orifice determines container pressure which establishes boiling temperature of heat absorption medium.
The dual effects of system degradation and reduced life of synchronous-orbit satellites as a result of differential spacecraft charging underscore the need for a clearer understanding of the prevailing electrical discharge phenomena. In a laboratory simulation, the electrical discharge current, surface voltage, emitted particle fluxes, and photo-emission associated with discharge events on electron beam irradiated silver-backed Teflon samples were measured. Sample surface damage was examined with optical and electron beam microscopes. The results are suggestive of a model in which the entire sample surface is discharged by lateral sub-surface currents flowing from a charge deposition layer through a localized discharge channel to the back surface of the sample. The associated return current pulse appears to have a duration which may be a signature by which different discharge processes may be characterized.
Main components of the current configuration of a proposed tethered satellite system (TSS) for deploying instrumentation up to 100 km upward or downward from the Orbiter in LEO are described. The TSS consists of the Deployer Module, the Tether, and the Satellite Module, and remains connected to the equipment in the Orbiter bay for the entire mission. The Deployer Module is mounted on a pallet, and has a boom, a tether control mechanism, and a tether control capability, in addition to data acquisition and control systems. The Satellite Module features a thermal control, electrical power and distribution, data management and communication, attitude determination, propulsion, and payload capability. Deployment is unpowered, taking advantage instead of gravity gradients to move the payload from the Orbiter. Safety features include a cutter mechanism to disengage the tether from the Orbiter if retrieval of the payload is judged to endanger the crew and the Orbiter.
The power, thermal and attitude control interactions of the CCE spacecraft and the design compromises resulting from these interactions are described. These compromises result from the conflict between the plane change maneuver requirements and the final on station requirements. The resolution of these conflicts to arrive at an acceptable final design, is given and the resulting power, thermal and attitude control systems are described in some detail.
Three mercury vapor arc lamps were tested in the microgravity environment of one of NASA's small, self-contained payloads during STS-41B. A description of the payload structural design, photographic and optical systems, and electrical system is provided. Thermal control within the payload is discussed. Examination of digital film data indicates that the 175 watt arc lamp has a significant increase in light output when convection is removed in the gravity-free environment of space.
A conventional aircraft hydraulic system design approach was selected to provide fluid power for the Space Shuttle Orbiter. Developing the power unit, known as the Auxiliary Power Unit (APU), to drive the hydraulic pumps presented a major technological challenge. A small, high speed turbine drive unit powered by catalytically decomposed hydrazine and operating in the pulse mode was selected to meet the requirement. Because of limitations of vendor test facilities, significant portions of the development, flight qualification, and postflight anomaly testing of the Orbiter APU were accomplished at the Johnson Space Center (JSC) test facilities. This paper discusses the unique requirements of attitude, gravity forces, pressure profiles, and thermal environments which had to be satisfied by the APU, and presents the unique test facility and simulation techniques employed to meet the ground test requirements. In particular, the development of the zero-g lubrication system, the development of necessary APU thermal control techniques, the accomplishment of integrated systems tests, and the postflight investigation of the APU lube oil cooler behavior are discussed.
The results of a space station conceptual design and evaluation study are summarized. The study represented a temporary focusing. Three space station configurations are characterized for user and crew requirements, operation and safety accommodations, engineering considerations including assembly and growth, structural dynamics, communications, thermal control and power systems, as well as system cost.
The proposed Large Deployable Reflector (LDR) telescope is an astrophysical orbiting platform whose aperture is of the order of 20 m, and is dedicated to observations in the IR and sub-mm wavelengths. NASA is currently planning a 5-year technology development program that will allow the requisite hardware and software to reach the state required for economical and reliable implementation. A computer model simulation is envisioned toward this end that will encompass and integrate structural, thermal, control, optics, and systems program elements. Possession of the enabling technology is foreseen for the early 1990s.
The Space Shuttle external tank, which consists of a liquid oxygen tank, an intertank structure, and a liquid hydrogen tank, is an expendable structure used for approximately 8.5 min during each launch. A concept for outfitting the liquid oxygen tank-intertank unit for a 12-person lunar habitat is described. The concept utilizes existing structures and openings for both man and equipment access without compromising the structural integrity of the tank. Living quarters, instrumentation, environmental control and life support, thermal control, and propulsion systems are installed at Space Station Freedom. The unmanned habitat is then transported to low lunar orbit and autonomously soft landed on the lunar surface. Design studies indicate that this concept is feasible by the year 2000 with concurrent development of a space transfer vehicle and manned cargo lander for crew changeover and resupply.
Single and two-phase heat transport systems for the thermal control of large space facilities require fluid lines that traverse joints and either rotate or move in some other manner. Flexible hoses are being considered as one means of traversing these joints. To test the resilience of flexible hoses to bending stress, a test assembly was constructed to determine the number of flexing cycles the hoses could withstand before losing their ability to maintain a constant pressure. Corrugated metal hoses and Teflon hoses were tested at different pressures with nitrogen gas. The metal hoses had lives ranging from 30,000 to 100,000 flexing cycles. But, even after 400,000 cycles, the Teflon hoses remained essentially intact, though some leakage in the convoluted Teflon is noted.
The Instrument Thermal Test Bed (ITTB) is a modular, large-scale test facility which provides a medium for ground testing and flight qualification of spacecraft thermal control components and system configurations. The initial 'shade-down' operations are discussed herein. Operational parameters and performance characteristics were determined and quantified on a preliminary basis. The ITTB was successfully operated at evaporator power loads ranging from 600 W to 9600 W as well as in both capillary pumped and series hybrid pumped modes.
Monolithic Interconnected Modules (MIM) are under development for thermophotovoltaic (TPV) energy conversion applications. MIM devices are typified by series-interconnected photovoltaic cells on a common, semi-insulating substrate and generally include rear-surface infrared (IR) reflectors. The MIM architecture is being implemented in InGaAsSb materials without semi-insulating substrates through the development of alternative isolation methodologies. Motivations for developing the MIM structure include: reduced resistive losses, higher output power density than for systems utilizing front surface spectral control, improved thermal coupling and ultimately higher system efficiency. Numerous design and material changes have been investigated since the introduction of the MIM concept in 1994. These developments as well as the current design strategies are addressed.
To compare working methodologies between the cost engineering functions in NASA Marshall Space Flight Center (MSFC) and ESA European Space Research and Technology Centre (ESTEC), as well as to set-up cost engineering capabilities for future manned Mars projects and other studies which involve similar subsystem technologies in MSFC and ESTEC, a demonstration cost estimate exercise was organized. This exercise was a direct way of enhancing not only cooperation between agencies but also both agencies commitment to credible cost analyses. Cost engineers in MSFC and ESTEC independently prepared life-cycle cost estimates for a reference human Mars project and subsequently compared the results and estimate methods in detail. As a non-sensitive, public domain reference case for human Mars projects, the Mars Direct concept was chosen. In this paper the results of the exercise are shown; the differences and similarities in estimate methodologies, philosophies, and databases between MSFC and ESTEC, as well as the estimate results for the Mars Direct concept. The most significant differences are explained and possible estimate improvements identified. In addition, the Mars Direct plan and the extensive cost breakdown structure jointly set-up by MSFC and ESTEC for this concept are presented. It was found that NASA applied estimate models mainly based on historic Apollo and Space Shuttle cost data, taking into account the changes in technology since then. ESA used models mostly based on European satellite and launcher cost data, taking into account the higher equipment and testing standards for human space flight. Most of NASA's and ESA s estimates for the Mars Direct case are comparable, but there are some important, consistent differences in the estimates for: 1) Large Structures and Thermal Control subsystems; 2) System Level Management, Engineering, Product Assurance and Assembly, Integration and Test/Verification activities; 3) Mission Control; 4) Space Agency Program Level activities.
Petrographic and geochemical analyses of travertine-depositing hot springs at Angel Terrace, Mammoth Hot Springs, Yellowstone National Park, have been used to define five depositional facies along the spring drainage system. Spring waters are expelled in the vent facies at 71 to 73 degrees C and precipitate mounded travertine composed of aragonite needle botryoids. The apron and channel facies (43-72 degrees C) is floored by hollow tubes composed of aragonite needle botryoids that encrust sulfide-oxidizing Aquificales bacteria. The travertine of the pond facies (30-62 degrees C) varies in composition from aragonite needle shrubs formed at higher temperatures to ridged networks of calcite and aragonite at lower temperatures. Calcite "ice sheets", calcified bubbles, and aggregates of aragonite needles ("fuzzy dumbbells") precipitate at the air-water interface and settle to pond floors. The proximal-slope facies (28-54 degrees C), which forms the margins of terracette pools, is composed of arcuate aragonite needle shrubs that create small microterracettes on the steep slope face. Finally, the distal-slope facies (28-30 degrees C) is composed of calcite spherules and calcite "feather" crystals. Despite the presence of abundant microbial mat communities and their observed role in providing substrates for mineralization, the compositions of spring-water and travertine predominantly reflect abiotic physical and chemical processes. Vigorous CO2 degassing causes a +2 unit increase in spring water pH, as well as Rayleigh-type covariations between the concentration of dissolved inorganic carbon and corresponding delta 13C. Travertine delta 13C and delta 18O are nearly equivalent to aragonite and calcite equilibrium values calculated from spring water in the higher-temperature (approximately 50-73 degrees C) depositional facies. Conversely, travertine precipitating in the lower-temperature (< approximately 50 degrees C) depositional facies exhibits delta 13C and delta 18O values that are as much as 4% less than predicted equilibrium values. This isotopic shift may record microbial respiration as well as downstream transport of travertine crystals. Despite the production of H2S and the abundance of sulfide oxidizing microbes, preliminary delta 34S data do not uniquely define the microbial metabolic pathways present in the spring system. This suggests that the high extent of CO2 degassing and large open-system solute reservoir in these thermal systems overwhelm biological controls on travertine crystal chemistry.
An overview of the major concepts of Controlled Ecological Life Support System (CELSS) includes an identification of environmental factors, such as gravity levels, light levels, and growth volume, that influence the type of CELSS system that can be developed. Various plant growth systems are described together with their possible space applications. Life support functions performed by plants include food production, atmosphere regeneration, and water purification. Selected relationships between biological and physical-chemical life support techniques are considered as a part of these functions. Consumers in a CELSS may be humans, animals, or microorganisms, but nutritional, water, and atmosphere requirements of humans are emphasized in this report, as they are the primary requirement drivers for a CELSS design. The human role in waste generation is discussed as it affects plant nutrient availability. The role of waste management systems in recovering nutrients for plant growth and requirements for CELSS are defined for air, water, and food. Both physical and a biological nutrient recovery/waste disposal systems are examined. The separate subsystems of a CELSS are identified and discussed. Nutrient recovery, plant irradiation, automation, and facilities equipment and applications are reviewed with special attention to direct solar irradiation using fiber optics. These subsystems, along with other environmental control systems, such as thermal, humidity, and ventilation, are essential to plant growth in the space environment.