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Microstructural and Mechanical Characterization of a Dispersion Strengthened Medium Entropy Alloy Produced Using Selective Laser Melting

High entropy alloys (HEAs) are an interesting new class of alloys which have been shown to exhibit both notable strength and ductility for a wide range of temperature and stresses. In addition, the remarkably small difference between the solvus and liquidus temperatures for many face centered cubic HEAs makes them an excellent candidate for selective laser melting fabrication. In this study, the microstructure and mechanical properties of a dispersion strengthened equiatomic NiCoCr alloy successfully produced using selective laser melting are explored. The effect laser speed, laser power, and powder recyclability have on final part density and microstructural segregation are analyzed through both x-ray diffraction and high resolution scanning electron microscopy. These results are further validated and compared to stable phase predictions produced using a commercially available high entropy alloy mobility database. Lastly, the tensile strengths resulting from different heat treatment pathways are detailed.

Smith, T. M.↗

Microstructural Changes and Pb Mobility During the Zircon to Reidite Transformation: Implications for Planetary Impact Chronology

Impact events modify and leave behind a complex history of rock metamorphism on terrestrial planets. Evidence for an impact event may be recorded in physical changes to minerals, such as mineral deformation and formation of high P-T polymorphs, but also in the form of chemical fingerprints, such as enhanced elemental diffusion and isotopic mixing. Here we explore laboratory shock-induced physical and chemical changes to zircon and feldspar, the former of which is of interest because its trace elements abundances and isotope ratios are used extensively in geochemistry and geochronology. To this end, a granular mixture of Bishop Tuff sanidine and Kuehl Lake zircon, both with well characterized Pb isotope compositions, was prepared and then shocked via a flat plate accelerator. The peak pressure of the experiment, as calculated by the impedance matching method, was ~24 GPa although a broader range of P-T conditions is anticipated due to starting sample porosity. Unshocked and shocked materials were characterized via scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and Raman spectroscopy. These methods show that the starting zircon material had abundant metamict regions, and the conversion of the feldspar to glass in the post-shock material. Analyses of the shocked product also yielded multiple occurrences of the high-pressure ZrSiO 4 polymorph reidite, with some domains up to 300 μm across. The possibility of U-Pb system disturbance was evaluated via laser ablation-inductively coupled plasma-mass spectrometry (LA-ICP-MS) and secondary ion mass spectrometry (SIMS). The isotopic data reveal that disturbance of the U-Pb geochronometer in the reidite was minimal (<2% for the main U-Pb geochronometers). To better constrain the P-T conditions during the shock experiment, we complement impedance matching pressure calculations with iSALE2D impact simulations. The simulated results yield a range of P-T conditions experienced during the experiment and show that much of the sample may have reached >30 GPa, which is consistent with formation of reidite. In the recovered shocked material, we identified lamellae of reidite, some of which interlock with zircon lamellae. Reidite {112} twins were identified, which we interpret to have formed to reduce stress between the crystal structure of the host zircon and reidite. These two findings support the interpretation that shear transformation enabled the transition of zircon to reidite. The size and presence of reidite found here indicate that this phase is probably common in impact-shocked crustal rocks that experienced ~25 to ~35 GPa, especially when the target material has porosity. Additionally, shock loading of the zircon and transformation to reidite at these pressures in porous materials is unlikely to significantly disturb the U-Pb system in zircon and that the reidite inherits the primary U and Pb elemental and isotopic ratios from the zircon.

Bishop Tuff↗

ADVANCED-STEM-BASED DEEP LEARNING FOR SEMANTIC SEGMENTATION OF DEFECTS IN STEELS

In this work, we developed a novel deep convolutional neural network (DCNN) model, called DefectNet, for robust and automated semantic segmentation of three crystallographic defects including line dislocations, precipitates and voids commonly observed in structural metals and alloys. In previous work, we established an experimental protocol for a diffraction contrast imaging scanning transmission electron microscopy (DCI STEM) technique and tailored it specifically for imaging defects in popular iron-based structural alloy. Thus, the DefectNet was trained over a small but high-quality DCI STEM defect image sets of a HT-9 martensitic steel before and after neutron irradiation for 111.8 dpa at 412°C. For the defect quantification that typically takes at least half an hour even for an expert, with a good model the machine learning algorithm can produce more reproducible and reliable quantification in a few seconds. This work demonstrates the feasibility of using deep learning algorithms for fast and accurate defect quantitative analysis.

Machine Learning, Radiation effects, Image analysi↗

ASSESSMENT OF DEFORMATION MECHANISMS IN NEUTRON-IRRADIATED ACCIDENT-TOLERANT FeCrAl ALLOYS VIA IN SITU MECHANICAL TESTING AND TEM ANALYSIS

Iron-chromium-aluminum (FeCrAl) alloys are promising as an accident-tolerant fuel cladding for loss-of-coolant accident scenarios; however, limited data are available on acting deformation mechanisms for this class of materials after neutron irradiation. Here, in situ tensile test experiments were conducted with specimens irradiated at ~1.8 dpa at typical light water reactor temperatures. Selected regions of interest were examined at different strain levels, aiming to investigate the impact of irradiation on acting deformation mechanisms. The fine material microstructure was investigated via transmission electron microscopy. Dislocation structure, radiation-induced defects, and α'-phase morphology were investigated in detail and compared with scanning electron microscopy-electron backscatter diffraction and mechanical test results.

Gussev, Maxim N.↗

Solution combustion synthesis of iron-based alumina nanocomposites for clean production of hydrogen from fossil fuels

Iron-based alumina nanocomposites are promising materials for microwave-assisted thermocatalytic dehydrogenation of fossil fuels, which has been proposed for the production of hydrogen with no CO2 emissions. Solution combustion synthesis (SCS) is an attractive technique for the fabrication of these materials because it has been used for synthesis of many nanoscale oxides. However, SCS can be carried out using different organic fuels and different heating equipment, and it is important to determine which fuel and heating mode generate materials with the best properties for dehydrogenation, such as maximized specific surface area. In the present work, the iron-based alumina nanocomposites were obtained by SCS using two different fuels (citric acid and glycine) and two different heating modes (a hotplate and a muffle furnace). The precursors/oxidizers were iron nitrate and aluminum nitrate. They were mixed with the fuel according to stoichiometry and dissolved in water. Heating the solution resulted in combustion synthesis. The products were characterized by X-ray diffraction analysis, Brunauer-Emmett-Teller surface area analysis, laser diffraction particle size analysis, scanning electron microscopy, and energy dispersive X-ray spectroscopy. The experiments have shown that the specific surface area of the iron-based alumina nanocomposites obtained by SCS can be dramatically increased by using citric acid instead of glycine, and additionally by using a muffle furnace instead of a hotplate.

Solution combustion synthesis, Nanoscale metal oxi↗

Experimental Investigations to Study the Effects of Microwave Treatment Strategy on Tool Performance in Turning Operation

In the present study, microwave treatment has been used to enhance the tribological properties of single-point tungsten carbide (WC) cutting tool inserts such as wear resistance and hardness. The tool hardness and cutting parameters were considered to evaluate the performance of microwave-treated WC inserts in turning operation. The optimum cutting parameters were identified using response surface method (RSM)-based desirability approach. The relationship between cutting parameters and output responses, viz. flank wear, cutting force and surface roughness, was developed using the RSM. The investigations revealed that the increase in tool hardness due to complex carbide formation results in a significant reduction in tool wear, cutting forces and improvement in the surface finish of workpiece. Further, the statistical models results were validated with the experimental results. Metallurgical properties of treated and untreated tool inserts were analyzed using scanning electron microscope, x-ray diffraction method and Vickers microhardness tests. The results highlighted the importance of microwave treatment in enhancing the machining performance in turning operation.

36 MATERIALS SCIENCE↗

Hierarchical Cu nanoparticle-aggregated cages with high catalytic activity for reduction of 4-nitrophenol and carbon dioxide

Highlights: • Synthesizing a challenging structure, hierarchical ∼10 nm Cu NP-aggregated sub-micro cages. • Cu cages showed an excellent catalytic activity in the reduction of 4-nitrophenol by NaBH{sub 4}. • This is the first report on using a Cu NP-based heterogeneous catalyst for the hydrogenation CO{sub 2} to formate. - Abstract: Hierarchical ∼10 nm Cu nanoparticle (NP)-aggregated sub-micro cage catalysts (diameter: ∼800 nm) with a hollow interior and porous shell were prepared from SiO{sub 2} encapsulated Cu{sub 2}O nanoparticle aggregates (NPAs) using a facile and scalable method. The Cu cages were analyzed by field emission-scanning electron microscopy (FE-SEM), energy-dispersed X-ray (EDX), transmission electron microscopy (TEM), high-resolution TEM, selected area electron diffraction (SAED), X-ray diffraction (XRD) and Brunauer-Emmett-Teller (BET). Owing to the small primary Cu NPs and characteristic porous shell and hollow interior, the Cu cages showed an extraordinarily high catalytic activity in the reduction of 4-nitrophenol by NaBH{sub 4} in aqueous solution. The activity factor (K = 520 s{sup −1} g{sup −1}) is approximately 2.8 times greater than the previous highest K value of unsupported Cu catalysts. In addition, the excellent catalytic activity of the Cu cages in hydrogenation of CO{sub 2} to formate, with a TON value of 58 at 200 °C, was comparable to that of various noble metal-supported heterogeneous catalysts and surpassed the vast majority of homogeneous first-row transition metal catalysts.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Synthesis of self-organized TiO{sub 2} nanotube arrays: Microstructural, stereoscopic, and topographic studies

In this work, titanium dioxide nanotubes were prepared by using titanium foils via electrochemical anodization in ethylene glycol solutions containing different amounts of water and fluoride in the ranges of 1%–3% and 0.15%–0.5%, respectively, to determine their effects on morphology, optical, and crystalline structure properties. Annealing processes were performed on all samples in the range between 273 and 723 K. Morphology and structure properties of the samples were studied by scanning electron microscopy, X-ray diffraction (XRD), and transmission electron microscopy. Titanium dioxide (TiO{sub 2}) nanotubes, through anodization method, are strongly influenced by conditions, like fluoride concentration and applied voltages. Tube lengths between 2 and 7 μm were obtained, exhibiting different diameters and wall thicknesses. When alternating voltage was applied, the outer surface of the nanotubes exhibited evenly spaced ring-shaped regions, while smooth tubes were observed when constant voltage was applied. Reflection peaks, corresponding to Brookite, Anatase, and Rutile, of TiO{sub 2} phases, were observed from the XRD pattern. These phases were corroborated via μXRD measurements, and the Ti{sub 3}O{sub 5} phase was also observed in detail. Absorption coefficient (α), optical band gap (Eg), and extinction coefficient (ε) of TiO{sub 2} nanotubes were calculated by transmittance spectra in the UV–Vis range. Strong absorption was noted in the UV region from reflectance and absorbance measurements. A correlation between synthesis parameters and physical properties is presented.

36 MATERIALS SCIENCE↗

Changes in microstructure characteristics of cement paste on carbonation

This study investigates the influence of carbonation on the microstructure of cement paste cast with Ordinary Portland Cement (OPC), fly ash based Portland Pozzolana Cement (PPC) and Limestone Calcined Clay Cement (LC{sup 3}) using X-ray diffraction (XRD), thermal analysis (TGA), scanning electron microscope (SEM) and mercury intrusion porosimeter (MIP). A comparison is made between samples exposed to 3% carbon dioxide concentration and those exposed to natural CO{sub 2} concentrations. It is observed that the products formed on carbonation are similar in both the exposure conditions. Distinct rims corresponding to decalcified C-S-H are observed around clinker grains in the carbonated samples. Coarsening of pore structure is observed on carbonation in all the cements and an increase in the total porosity is observed in blended cements. Thermodynamic modeling indicates irrespective of the type of cement the total solid volume is reduced on complete carbonation. The volume change occurring on carbonation obtained from experimental results and thermodynamic modeling are compared.

36 MATERIALS SCIENCE↗

Nanostructured aluminium titanate (Al{sub 2}TiO{sub 5}) particles and nanofibers: Synthesis and mechanism of microstructural evolution

In this study, aluminium titanate (AT) particles and nanofibers were synthesized through citrate sol gel and sol gel-assisted electrospinning methods in both nanostructured powder and nanofiber forms. The results of X-ray diffraction analysis, field-emission scanning electron microscopy and differential thermal analysis showed that the synthetic products benefit a nanostructured nature with a grain size less than 70 nm. The optimal values for time and temperature at which a roughly pure AT is attained were determined as 2 h and 900 °C, respectively. It was found that the sol gel precursor bears an amorphous structure till 700 °C and begins to be crystallized to alumina, anatase and AT at higher temperatures. Moreover, AT tends to decompose into rutile and alumina at temperatures higher than 900 °C and its degradation rate reaches a maximum at temperatures near to 1100 °C. In this synthesis, citric acid was used as a chelating agent for Al{sup 3} {sup +} and Ti{sup 4} {sup +} ions and it was shown that a low citric acid-to-metal cation ratio leads to larger numbers of nuclei during crystallization and smaller grain size. Finally, a model was suggested to describe the microstructural evolution of AT compound based on a nucleation and growth regime. - Graphical abstract: Display Omitted - Highlights: • We synthesized aluminium titanate ceramic in both powder and nanofiber forms. • The methods in use were citrate sol gel and sol gel-assisted electrospinning. • Powders and nanofibers bear a nanostructured nature with a grain size less than 70 nm. • A model is suggested to describe microstructural evolution of synthetic products.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Influence of gradual cobalt substitution on lithium nickel phosphate nano-scale composites for high voltage applications

The carbon-free LiNiPO{sub 4} and cobalt doped LiNi{sub 1−x}Co{sub x}PO{sub 4}/C (x = 0.0–1.0) were synthesized and investigated for high voltage applications (> 4 V) for Li-ion batteries. Nano-scale composites were prepared by handy sol–gel approach using citric acid under slightly reductive gas atmosphere (Ar-H{sub 2}, 85:15%). Structural and morphological characteristics of the powders were revealed by X-ray powder diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), high resolution transmission electron microscopy (HR-TEM) and inductively coupled plasma (ICP). Except for a small impurity phase (Ni{sub 3}P), phase pure samples crystallized in the olivine-lattice structure with a linear relationship between lattice parameters (a, b and c) and chemical composition. The FE-SEM images proved that LiNiPO{sub 4}/C particles (50–80 nm) did not agglomerate, and showed that as the cobalt content was higher agglomeration had increased. The electrochemical properties of all electrodes were investigated by galvanostatic charge–discharge measurements. Substitution of Ni{sup 2} {sup +} by Co{sup 2} {sup +} caused higher electronic conductivities and showed more effective Li{sup +} ion mobility. When the cobalt content is 100%, the capacity reached to a higher level (146.2 mA h g{sup −} {sup 1}) and good capacity retention of 85.1% at the end of the 60 cycles was observed. The cycling voltammogram (CV) revealed that LiCoPO{sub 4}/C electrode improved the electrochemical properties. The Ni{sup 3} {sup +}–Ni{sup 2} {sup +} redox couple was not observed for carbon free LiNiPO{sub 4}. Nevertheless, it was observed that carbon coated LiNiPO{sub 4} sample exhibits a significant oxidation (5.26 V)–reduction (5.08 V) peaks. With this study, characteristics of the LiNi{sub 1−x}Co{sub x}PO{sub 4}/C series were deeply evaluated and discussed. - Highlights: • Structural, morphological and electrochemical effects of Co doped LiNi{sub 1−} {sub x}Co{sub x}PO{sub 4}/C electrodes are investigated. • Cheap, effective and simple sol–gel approach is used. • After the 60th cycle, capacity retention is almost 87% for LiCoPO{sub 4}/C electrode. • LiNiPO{sub 4}/C sample exhibits a distinctive oxidation (5.26 V)–reduction (5.08 V) peaks.

36 MATERIALS SCIENCE↗

Electrical properties of CZTS pellets made from microwave-processed powder

Electrical properties of the kesterite copper zinc tin sulphide (CZTS) pellets in the temperature range from 300 K to 500 K are reported. The pellets are p-type with thermoelectric power (TEP) of + 175 µV/K. Electrical conductivity (σ) increases with the temperatures and is found to be due to thermionic emission (TE) over grain boundary (GB) barriers with activation energy of 170 meV. CZTS pellets are made from micropowders synthesized by microwave irradiation of precursor solution. Formation of kesterite CZTS is confirmed by X-ray diffraction (XRD) and Raman spectroscopy. Scanning Electron Microscope (SEM) shows that powder is micron sized spherical particles.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Silicon oxynitride films deposited by reactive high power impulse magnetron sputtering using nitrous oxide as a single-source precursor

Silicon oxynitride thin films were synthesized by reactive high power impulse magnetron sputtering of silicon in argon/nitrous oxide plasmas. Nitrous oxide was employed as a single-source precursor supplying oxygen and nitrogen for the film growth. The films were characterized by elastic recoil detection analysis, x-ray photoelectron spectroscopy, x-ray diffraction, x-ray reflectivity, scanning electron microscopy, and spectroscopic ellipsometry. Results show that the films are silicon rich, amorphous, and exhibit a random chemical bonding structure. The optical properties with the refractive index and the extinction coefficient correlate with the film elemental composition, showing decreasing values with increasing film oxygen and nitrogen content. The total percentage of oxygen and nitrogen in the films is controlled by adjusting the gas flow ratio in the deposition processes. Furthermore, it is shown that the film oxygen-to-nitrogen ratio can be tailored by the high power impulse magnetron sputtering-specific parameters pulse frequency and energy per pulse.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Imaging and Segmenting Grains and Subgrains Using Backscattered Electron Techniques

We present two new methods of processing data from backscattered electron signals in a scanning electron microscope to image grains and subgrains. The first combines data from multiple backscattered electron images acquired at different specimen geometries to (1) better reveal grain boundaries in recrystallized microstructures and (2) distinguish between recrystallized and unrecrystallized regions in partially recrystallized microstructures. The second utilizes spherical harmonic transform indexing of electron backscatter diffraction patterns to produce high angular resolution orientation data that enable the characterization of subgrains. Subgrains are produced during high-temperature plastic deformation and have boundary misorientation angles ranging from a few degrees down to a few hundredths of a degree. Here, we also present an algorithm to automatically segment grains from combined backscattered electron image data or grains and subgrains from high angular resolution electron backscatter diffraction data. Together, these new techniques enable rapid measurements of individual grains and subgrains from large populations.

36 MATERIALS SCIENCE↗

Properties of Rolled AZ31 Magnesium Alloy Sheet Fabricated by Continuous Variable Cross-Section Direct Extrusion

Rolling is currently a widely used method for manufacturing and processing high-performance magnesium alloy sheets and has received widespread attention in recent years. Here, we combined continuous variable cross-section direct extrusion (CVCDE) and rolling processes. The microstructure and mechanical properties of the resulting sheets rolled at different temperatures from CVCDE extrudate were investigated by optical microscopy, scanning electron microscope, transmission electron microscopy and electron backscatter diffraction. The results showed that a fine-grained microstructure was present with an average grain size of 3.62 μm in sheets rolled from CVCDE extrudate at 623 K. Dynamic recrystallization and a large strain were induced by the multi-pass rolling, which resulted in grain refinement. In the 573-673 K range, the yield strength, tensile strength and elongation initially increased and then declined as the CVCDE temperature increased. The above results provide an important scientific basis of processing, manufacturing and the active control on microstructure and property for high-performance magnesium alloy sheet.

36 MATERIALS SCIENCE↗

Microscopic deformation compatibility during monotonic loading in a Mg-Gd-Y alloy

Microscopic deformation compatibility is a key in achieving high ductility in polycrystalline magnesium alloys. This paper presents a grain-level compatibility investigation of Mg-Gd-Y alloy using in-situ tension in scanning electron microscopy (SEM) combined with electron back scattered diffraction (EBSD) and digital image correlation (DIC) techniques. The results show that strain amplitudes are not always higher in grains with high Schmid factors of basal slip. Thus, the Schmid law can hardly predict the strain amplitudes at grain level. In addition, the average intergranular strains are higher than the average intragranular strain and a strong surrounding effect grain-to-grain was found. A slip-transfer parameter m′, describing the surrounding effect, was used to evaluate the deformation compatibility. It is found that a high m′ value and a high Schmid factor of certain slip system in the adjacent grains would result in a good compatibility around grain boundaries and could accommodate higher local strains, which would improve the ductility of magnesium alloys. - Highlights: •Microstructure based DIC analyses have been performed on a Mg-Gd-Y alloy. •Strain amplitudes are higher at grain boundary areas than grain interiors. •Schmid Law is not applicable for predicting the strain amplitudes. •A geometric parameter m′ can effectively evaluate strain.

36 MATERIALS SCIENCE↗

Synthesis, characterization and electrochemical performance of Al-substituted Li₂MnO₃

Li 2 MnO 3 is known to be electrochemically inactive due to Mn in tetravalent oxidation state. Several compositions such as Li 2 MnO 3 , Li 1.5 Al 0.17 MnO 3 , Li 1.0 Al 0.33 MnO 3 and Li 0.5 Al 0.5 MnO 3 were synthesized by a sol–gel Pechini method. All the samples were characterized with x-ray diffraction, Raman, x-ray photoelectron spectroscopy, scanning electron microscopy, Tap density and BET analyzer. X-ray diffraction patterns indicated the presence of monoclinic phase for pristine Li 2 MnO 3 and mixed monoclinic/spinel phases (Li 2 - x Mn 1 - y Al x + y O 3 + z ) for Al-substituted Li 2 MnO 3 compounds. The Al substitution seems to occur both at Li and Mn sites, which could explain the presence of spinel phase. X-ray photoelectron spectroscopy for Mn 2p orbital reveals a significant decrease in binding energy for Li 1.0 Al 0.33 MnO 3 and Li 0.5 Al 0.5 MnO 3 compounds. Cyclic voltammetry, charge/discharge cycles and electrochemical impedance spectroscopy were also performed. A discharge capacity of 24 mAh g -1 for Li 2 MnO 3 , 68 mAh g -1 for Li 1.5 Al 0.17 MnO 3 , 58 mAh g -1 for Li 1.0 Al 0.33 MnO 3 and 74 mAh g -1 for Li 0.5 Al 0.5 MnO 3 were obtained. As a result, aluminum substitutions increased the formation of spinel phase which is responsible for cycling.

36 MATERIALS SCIENCE↗

Preparation and characterization of CNT-CeO{sub 2} nanocomposite

This paper reports decoration of CeO{sub 2} nanoparticles on multi-walled carbon nanotubes through a reflux process in which Ce (NO{sub 3}) {sub 3}·6H{sub 2}O serves as precursor and hydrazine hydrate (N{sub 2}H{sub 4}.H{sub 2}O) as reducing agent. Successful deposition of cubic fluorite CeO{sub 2} nanoparticles onto multi-walled carbon nanotubes has been confirmed by x-ray diffraction (XRD), Raman spectroscopy, field-emission scanning electron microscopy (FE-SEM) and energy dispersive x-ray spectroscopy (EDS). It was found that CeO{sub 2} nanoparticles formed in the presence of CNTs were larger as compared to pure CeO{sub 2} nanoparticles. Raman analysis showed that CeO{sub 2} induced a decrease in the size of the carbon grain in the CNTs. A red shift from 460 cm{sup −1} to 463 cm{sup −1} for F{sub 2g} mode of CeO{sub 2} has also been observed in Raman spectra of CNT- CeO{sub 2} nanocomposite as compared to pure CeO{sub 2}. The CeO{sub 2} coated multi-wall carbon nanotubes (CNT-CeO{sub 2}) nanocomposite would be a promising candidate for practical applications such as catalysis, sensing and power source applications.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗