Grid Ready, Flexible Large Power Transformer
GE Research and its partner Prolec GE have proposed a novel and breakthrough concept to improve the flexibility and interchangeability of large power transformers (LPTs). LPTs refer in this report to transformers with a power rating equal or greater than 100 MVA. The concept consists of a 3-phase autotransformer bank having one specified high voltage side (HV) voltage and three configurable low voltage side (LV) voltage taps. Moreover, the leakage impedance is adjustable offline using taps which allows to accommodate short-circuit requirements for a wide range of LPTs applications. The research performed aimed to develop and validate a cost-effective design of a flexible LPT and to demonstrate its competitiveness with the LPT fleet currently in operation in the U.S. The concept is intended for the long-term replacement of existing LPTs. In this project, the U.S based population of LPTs was analyzed to determine their commonality in power, voltage classes, and impedance range. Up to 9,700 units, currently deployed in the NERC’s Eastern and Western interconnection regions, were evaluated. This analysis yielded the specifications of two flexible LPTs to be designed to demonstrate the manufacturability and competitiveness of the concept: a 345 kV, 230 MVA and a 230 kV, 100 MVA LPTs. The two LPTs are both configurable to 161 kV, 138 kV, and 115 kV on the LV side and allow leakage impedance variation between 4% and 14%. The design output showed that the flexible LPT is manufacturable and competitive with conventional LPT. The proposed design has a power efficiency of 99.5% and a total active part weight increase ranging only between 15% and 28% relative to conventional LPTs it can be substituted with. Indeed, for the flexible LPT, the higher the LV side voltage is, the higher is its power rating. Hence, flexible LPTs are more competitive when compared with the largest conventional LPT they can replace. Power systems analyses were carried out to evaluate the performance of the flexible LPT when replacing an existing conventional LPT. These analyses showed that short-circuit and inrush currents will remain respectively within 15% and 9.4% of their original levels suggesting that no substations equipment is likely to be replaced due the installation of the flexible LPT. In addition, the analyses showed that the transient overvoltage anticipated at the impedance configuration switch will be manageable and will not pose any particular risk during lightning or switching events. This research proved that the deployment of flexible LPTs in the U.S power grid can greatly improve the grid reliability and its resiliency especially in the event of the loss of multiple LPTs. Moreover, the concept can significantly help reduce LPTs’ spare inventory by providing a high spare coverage level. The performed analysis showed that the designed 345 kV flexible LPT can serve as a spare for up to 34 units currently in operation in the U.S while the designed 230 kV flexible LPT can replace up to 101 units. Flexible LPTs offer new opportunities to U.S utilities to improve interchangeability of LPTs in the transmission system and to better strategize the upcoming renewal of about 70% of the population of LPTs anticipated to retire within the next two decades.