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All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Additive manufacturing of materials: Opportunities and challenges

Additive manufacturing (also known as 3D printing) is considered a disruptive technology for producing components with topologically optimized complex geometries as well as functionalities that are not achievable by traditional methods. The realization of the full potential of 3D printing is stifled by a lack of computational design tools, generic material feedstocks, techniques for monitoring thermomechanical processes under in situ conditions, and especially methods for minimizing anisotropic static and dynamic properties brought about by microstructural heterogeneity. In this paper, we discuss the role of interdisciplinary research involving robotics and automation, process control, multiscale characterization of microstructure and properties, and high-performance computational tools to address each of these challenges. In addition, emerging pathways to scale up additive manufacturing of structural materials to large sizes (>1 m) and higher productivities (5–20 kg/h) while maintaining mechanical performance and geometrical flexibility are also discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Structural, Thermal, and Mechanical Characterization of a Thermally Conductive Polymer Composite for Heat Exchanger Applications

Polymer composites are being considered for numerous thermal applications because of their inherent benefits, such as light weight, corrosion resistance, and reduced cost. In this work, the microstructural, thermal, and mechanical properties of a 3D printed polymer composite with high thermal conductivity are examined using multiple characterization techniques. Infrared spectroscopy and X-ray diffraction reveal that the composite contains a polyphenylene sulfide matrix with graphitic fillers, which is responsible for the high thermal conductivity. Furthermore, differential scanning calorimetry determines that the glass transition and melting point of the composite are 87.6 °C and 285.6 °C, respectively. Thermogravimetric analysis reveals that the composite is thermally stable up to ~400 °C. Creep tests are performed at different isotherms to evaluate the long-term performance of the composite. The creep result indicates that the composite can maintain mechanical integrity when used below its glass transition temperature. Nanoindentation tests reveal that modulus and hardness of the composite is not significantly influenced by heating or creep conditions. These findings indicate that the composite is potentially suitable for heat exchanger applications.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Coupling Microstructural Evolution Simulations to Material Property Degradation Predictions for Plasma-Facing Materials

Reliable material performance is required for plasma-facing material (PFM) candidates. Previous research has shown that plasma and neutron radiation exposure induces microstructural changes in PFMs; changes in thermal and electrical conductivities and in material hardening and embrittlement were also observed after neutron irradiation. These material property changes will negatively impact the performance of the PFMs in a fusion reactor. Despite the well-known connection between material microstructure, properties, and performance, there is a need for validated modeling capabilities connecting PFM property degradation with microstructural evolution under fusion-relevant conditions. We are developing a simulation capability to couple plasma-induced microstructural evolution to material property degradation. Our approach relies on deliberate mapping between individual simulation models and experimental characterization for validation. The open-source Multiphysics Object-Oriented Simulation Environment (MOOSE) software was used for this simulation capability development. A MOOSE phase-field model was coupled with the cluster dynamics code, Xolotl, to predict microstructural evolution. Microstructure characterization techniques, including scanning electron microscopy (SEM), transmission electron microscopy (TEM), and laser scanning confocal microscopy (LSCM) are used to validate these microstructural evolution simulations. Calculation of thermal and electrical conductivities with first principles simulations was performed for bulk material and for grain boundaries; these results are used within MOOSE models to calculate effective thermal and electrical conductivities as a function of grain characteristics. Thermoreflectance and four-probe techniques were employed to measure the thermal and electrical conductivities, respectively. A MOOSE crystal plasticity model was adapted to predict microstructure-sensitive deformation behavior, and X-ray diffraction (XRD) was used to collect bulk dislocation density data for validation. After individual simulation validation, these models are coupled to predict material property changes resulting from plasma exposure. We focused here on an experimental design to emphasize the separate effects of moderate thermal loads and plasma exposure using tungsten. Annealing of tungsten was performed under a protective environment for temperatures ranging from 500 C to 1500 C. The plasma exposure was completed in the Tritium Plasma Experiment at Idaho National Laboratory under a deuterium flux of 1e22 D/m^2-s. This incremental approach is employed to build confidence in the modeling capability: separate-effects tests ensure that the models capture key mechanisms from single environmental conditions before predicting PFM property degradation under combined loads. We will show our early results from coupling these simulation models to predict PFM property changes from microstructural evolution. Comparisons of the simulation results with preliminary validation data will be discussed.

36 - MATERIALS SCIENCE↗
DOE OSTI2018

Characteristics of kinetic sprayed Ta in terms of the deposition behavior, microstructural evolution and mechanical properties: Effect of strain-rate-dependent response of Ta at high temperature

Highlights: • The effect of high-temperature rate-dependent response of BCC Ta on the deposition state of kinetic sprayed Ta particles with synergistic effect of powder oxidation • Abnormal increase of dislocation density above certain powder preheating temperature under the lower condition (N{sub 2} carrier gas), whereas considerable occurrence of grain refinement under the higher condition (He carrier gas). • Most significant dislocation density with the smallest volume-averaged domain size under the condition of 600 {sup o}C powder pre-heating with N{sub 2} carrier gas due to characteristic response of Ta. - Abstract: Numerous efforts have been focused on the fundamental research regarding kinetic spraying processes, but previous studies were biased to only few kinds of metallic materials. In particular, for Ta with body-centered cubic crystal structure, systematic studies are currently lacking in the literature. In this study, the characteristic deposition behaviors, microstructures, and mechanical properties of kinetic sprayed Ta under various impact conditions were systematically investigated. Generally, unusual features were usually related to strain-rate-dependent response (i.e. Peierls-Nabarro short range barriers) of Ta at high-temperature. This made thermal softening effect to be saturated above a certain degree of temperature, contributing to inferior deposition efficiency for the pre-heating at 600 °C than those of 400 and 500 °C by creating synergy with powder oxidation. In terms of microstructural evolutions, the dislocation density was abnormally increased at a certain powder preheating temperature (i.e., 600 °C), owing to the strain-rate-dependent response of Ta at high-temperature. On the other hand, grain refinement generated by rotational dynamic recrystallization was mainly observed under the higher kinetic energy condition (He carrier gas) at RT. Especially, the dislocation density and volume-average domain size evaluated via high-resolution X-ray diffraction peak profile analysis were corresponding to the results of the microstructural observations. Additionally, the nanomechanical properties (i.e., nanohardness and elastic modulus) evaluated via nanoindentation tests were in good agreement with the results from transmission electron microscopy investigations.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure Evolution and Mechanical Property of Low-Alloy Steel Used for Armor Layer of Flexible Pipe During Thermomechanical Process and Hot Rolling Process

In this paper, the thermomechanical process and hot rolling process were carried out to study the microstructure evolution and mechanical property of low-alloy steel used for armor layer of flexible pipes by analyzing continuous cooling transformation curve, microstructure morphology, grain characteristics, and strength. The experimental results indicate that deformation process promotes phase transformation process of both ferrite and bainite and induces the formation of fine grain. The density of low-angle grain boundary rises with increasing cooling rate. The dislocation concentration in grain becomes larger with the extended cooling rate. The microstructure of hot-rolled specimen consists of polygonal ferrite and granular bainite, which is consistent with one of the deformed specimens with similar cooling rate in dilatometer. The microstructure evolution provides effective data fundament for hot rolling process.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Influence of vanadium incorporation on the microstructure, mechanical and tribological properties of Nb–V–Si–N films deposited by reactive magnetron sputtering

Composite Nb–V–Si–N films with various V contents (3.7–13.2 at.%) were deposited by reactive magnetron sputtering and the effects of V content on the microstructure, mechanical and tribological properties of Nb–V–Si–N films were investigated. The results revealed that a three-phase structure, consisting of face-centered cubic (fcc) Nb–V–Si–N, hexagonal close-packed (hcp) Nb–V–Si–N and amorphous Si{sub 3}N{sub 4}, co-exists in the Nb–V–Si–N films and the cubic phase is dominant. The hardness and critical load (L{sub c}) of Nb–V–Si–N films initially increased gradually and reached a summit, then decreased with the increasing V content in the films and the maximum values were 35 GPa and 9.8 N, respectively, at 6.4 at.% V. The combination of V into Nb–Si–N film led to the fracture toughness linearly increasing from 1.11 MPa·m{sup 1/2} at 3.7 at.% V to 1.67 MPa·m{sup 1/2} at 13.2 at.% V. At room temperature (RT), the average friction coefficient decreased from 0.80 at 3.7 at.% V to 0.55 at 13.2 at.% V for the Nb–V–Si–N films. The wear rate of Nb–V–Si–N films initially decreased and then increased after reaching a minimum value of about 6.35 × 10{sup −} {sup 7} mm{sup 3}/N·mm at 6.4 at.% V. As the rise of testing temperature from 200 °C to 600 °C, the average friction coefficient of Nb–V–Si–N films decreased with the increase of the testing temperature regardless of V content. However, the wear rate gradually increased for all films. The average friction coefficient and wear rate at RT and elevated temperatures were mainly influenced by the vanadium oxides with weakly bonded lattice planes. - Highlight: • Fcc-Nb–V–Si–N, hcp-Nb–V–Si–N and amorphous Si{sub 3}N{sub 4} co-existed in the films. • The amount of Si{sub 3}N{sub 4} decreased with increasing V content in the films. • Hardness of Nb–V–Si–N film (6.4 at.%) reached a maximum value of 35 GPa. • Addition of V led to the increase of fracture toughness. • Tribological properties were influenced by lubricant wear debris.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Effect of pulse frequency on microstructural, nanomechanical, and wear properties of electrodeposited Ni–TiN composite coatings

The current paper reports successful syntheses of Ni–TiN composite coatings by pulse electrodeposition. The effect of pulse frequency on the microstructures, nanomechanical, and wear properties of the coatings was investigated using transmission electron microscopy, X–ray diffraction, nanoindenter, scanning electron microscopy, and wear test instrument. The results showed that the Ni–TiN composite coating prepared at the pulse frequency of 100 Hz showed the presence of a less number of TiN particles and some degrees of aggregation in micro-regions. By contrast, in the Ni–TiN coating deposited at the pulse frequency of 500 Hz, the TiN particles were large in number and dispersed homogeneously, thereby, offering the coating a uniform and fine structure. The average grain diameters of Ni and TiN in the coating prepared at 100 Hz were 154.7 and 44.8 nm, respectively, whereas those for the coating prepared at 500 Hz were 67.3 and 25.9 nm, respectively. The maximum TiN content in the Ni-TiN coating deposited at 800 Hz was approximately 10.5 wt. %. The maximum microhardness and the Young's modulus values for the Ni–TiN composite coatings deposited at 800 Hz were 35.7 GPa and 167.4 GPa, respectively. Furthermore, the Ni–TiN composite coating prepared at 100 Hz had more severe damages, whereas the morphologies of worn surface of the coatings deposited at 500 Hz and 800 Hz were smooth and only a few small pits appeared on the surface.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Hot Straining and Quenching and Partitioning of a TRIP-Assisted Steel: Microstructural Characterization and Mechanical Properties

Advanced high strength steels (AHSS), with yield strengths over 300 MPa and tensile strengths exceeding 600 MPa, are becoming more noticeable in vehicle manufacturing. A novel processing route of a TRIP-assisted steel was developed. Characterization and modelling techniques were used to establish correlations between processing, microstructure and mechanical properties. Quenching and partitioning (Q&P) and a novel process of hot straining (HS) and Q&P (HSQ&P) treatments have been applied to a TRIP-assisted steel in a Gleeble ®3S50 thermo-mechanical simulator. The heat treatments involved intercritical annealing at 800 oC and a two-step Q&P heat treatment with a partitioning time of 100 s at 400 oC. The effects of high-temperature isothermal deformation on the carbon enrichment of austenite, carbide formation and the strain-induced transformation to ferrite (SIT) mechanism were investigated. Carbon partitioning from supersaturated martensite into austenite and carbide precipitation were confirmed by means of atom probe tomography (APT). Austenite carbon enrichment was clearly observed in all specimens, and in the HSQ&P samples it was slightly greater than in Q&P, suggesting an additional carbon partitioning to austenite from ferrite formed by the SIT phenomenon. By APT, the carbon accumulation at austenite/martensite interface was clearly observed. The newly developed combined process is promising as the transformation induced plasticity can contribute to the formability and energy absorption, contributing to fill the gap of the third generation of high-strength steels.

Ariza, Edwan Anderson↗
DOE OSTI2012

Microstructure analyses and thermoelectric properties of Ag{sub 1-x}Pb{sub 18}Sb{sub 1+y}Te{sub 20}

This study reports microstructural investigations of long-term annealed Ag{sub 1-x}Pb{sub m}Sb{sub 1+y}Te{sub 2+m} (m=18, x=y=0, hereinafter referred to as AgPb{sub 18}SbTe{sub 20}) (Lead-Antimony-Silver-Tellurium, LAST-18) as well as of Ag{sub 1-x}Pb{sub 18}Sb{sub 1+y}Te{sub 20}, i.e. Ag-deficient and Sb-excess LAST-18 (x{ne}0,y{ne}0), respectively. Two different length scales are explored. The micrometer scale was evaluated by SEM to analyze the volume fraction and the number of secondary phases as well as the impact of processing parameters on the homogeneity of bulk samples. For AgPb{sub 18}SbTe{sub 20}, site-specific FIB liftout of TEM lamellae from thermoelectrically characterized samples was accomplished to investigate the structure on the nanometer scale. High-resolution TEM and energy-filtered TEM were performed to reveal shape and size distribution of nanoprecipitates, respectively. A hypothesis concerning the structure-property relationship is set out within the frame of a gradient annealing experiment. This study is completed by results dealing with inhomogeneities on the micrometer scale of Ag{sub 1-x}Pb{sub 18}Sb{sub 1+y}Te{sub 20} and its electronic properties. Highlights: Black-Right-Pointing-Pointer SEM and TEM microstructure investigation of long-term annealed AgPb{sub 18}SbTe{sub 20}. Black-Right-Pointing-Pointer SEM and thermoelectric studies on Ag{sub 1-x}Pb{sub 18}Sb{sub 1+y}Te{sub 20}. Black-Right-Pointing-Pointer Discussion concerning structure-property relationship in long-term annealed AgPb{sub 18}SbTe{sub 20}. Black-Right-Pointing-Pointer Correlation between Ag{sub 1-x}Pb{sub 18}Sb{sub 1+y}Te{sub 20} microscale structure and electronic properties.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

Effect of Different Heat Treatments on the Microstructural Evolution and Mechanical Properties of Ni-Cr-Si Alloy Fabricated by Laser Additive Manufacturing

Ni-Cr-Si alloy samples were fabricated on mild steel via laser additive manufacturing technology. The microstructural evolution and mechanical properties of the samples were studied systematically in as-deposited conditions and under three different types of heat-treated conditions. The scanning electron microscopy, energy-dispersive x-ray spectroscopy and x-ray diffraction results showed that the structures of the as-deposited samples were mainly dendritic matrices of γ(Ni, Fe), continuous interdendritic eutectics of γ + Ni{sub 3}B and discrete Cr-rich carbides and borides. After solid solution treatment, carbides (Cr{sub 7}C{sub 3}) and borides (CrB) precipitated on the boundary of the eutectic structure, distributing discretely in the matrix. In the solution plus aging heat-treated conditions, the interdendritic eutectics formed Ni{sub 3}Fe intermetallic compounds with a layered distribution. After annealing, the grains were refined, and the hard phases (CrB) were uniformly dispersed along the grain boundary. Among the tested samples, the as-deposited specimens exhibited the highest microhardness and good wear ability at room temperature; however, the wear resistance of the as-deposited sample obviously decreased at 250 °C. The mechanical properties of the specimens were not greatly improved by solution treatment or solution plus aging treatment. The sample subjected to annealing treatment exhibited excellent wear resistance both at room temperature and at a service temperature of 250 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Enhancing Electrophoretic Display Lifetime: Thiol-Polybutadiene Evaporation Barrier Property Response to Network Microstructure

An evaporation barrier is required to enhance the lifetime of electrophoretic deposition (EPD) displays. As EPD functions on the basis of reversible deposition and resuspension of colloids suspended in a solvent, evaporation of the solvent ultimately leads to device failure. Incorporation of a thiol-polybutadiene elastomer into EPD displays enabled display lifetime surpassing six months in counting and catalyzed rigid display transition into a flexible package. Final flexible display transition to mass production compels an electronic-ink approach to encapsulate display suspension within an elastomer shell. Final thiol-polybutadiene photosensitive resin network microstructure was idealized to be dense, homogeneous, and expose an elastic response to deformation. Research at hand details an approach to understanding microstructural change within display elastomers. Polybutadiene-based resin properties are modified via polymer chain structure, with and without added aromatic urethane methacrylate difunctionality, and in measuring network response to variation in thiol and initiator concentration. Dynamic mechanical analysis results signify that cross-linked segments within a difunctionalized polybutadiene network were on average eight times more elastically active than that of linked segments within a non-functionalized polybutadiene network. Difunctionalized polybutadiene samples also showed a 2.5 times greater maximum elastic modulus than non-functionalized samples. Hybrid polymer composed of both polybutadiene chains encompassed TE-2000 stiffness and B-1000 elasticity for use in encapsulating display suspension. Later experiments measured kinetic and rheological response due to alteration in dithiol cross-linker chain length via real time Fourier transform infrared spectroscopy and real-time dynamic rheology. Distinct differences were discovered between dithiol resin systems, as maximum thiol conversion achieved in short and long chain length dithiols was 86% and 11%, respectively. Oscillatory real-time rheological experiments confirmed a more uniform network to better dissipate applied shear in short chain length dithiol systems, as long chain length dithiols relayed a steep internal stress build-up due to less cross-links and chain entanglements. Thorough understanding of network formation aids the production of a stronger and impermeable elastomeric barrier for preservation of EPD displays.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure, Texture, and Mechanical Properties of Continuously Extruded and Rolled AZ31 Magnesium Alloy Sheets

It is difficult to fabricate magnesium alloy sheets at room temperature due to their hexagonal close-packed structure. In this paper, we proposed a new process that can be used to fabricate AZ31 magnesium alloy sheets with fine-grained microstructure and good mechanical properties. AZ31 magnesium alloy sheets with dimensions of 160 mm × 8 mm were obtained successfully by a continuous extrusion technique. The extruded sheets were then rolled by two different rolling routes, Route 1: the extruded sheet was heated at 350 °C and then rolled without heating of rolls and Route 2: the sheet was rolled without any previous heating by heating rolls at 280 °C. The microstructure and texture evolution as well as mechanical properties of the continuously extruded and rolled sheets were examined experimentally. The magnesium alloy sheets with relatively fine grains of 4.5-8.3 µm were obtained by continuous extrusion followed by rolling processes. The tensile strength of continuously extruded AZ31 Mg alloy sheets can be effectively increased by rolling using heating rolls (Route 2), while the ductility was enhanced by rolling heated sheets (Route 1). The mixed microstructure, consisting of refined DRX grains and deformed grains, contributes to enhancement in tensile strength of the sheet samples rolled by Route 2 due to grain-boundary strengthening and work hardening. Lower temperature and larger rolling reduction are two main factors for improving the tensile strength of AZ31magnesium alloy sheets.

36 MATERIALS SCIENCE↗
DOE OSTI2024

The effect of neutron irradiation on conventional and nanocrystalline nickel: NSUF Work Package UA-22PN080501 Milestone M3UA-22PN0805012 (Final Report)

Even though nanocrystalline materials (20-100 nm) present an unprecedented potential, scientific knowledge related to the effect of neutron irradiation on the mechanical properties and microstructure is still scarce. Most of the past studies were conducted using ion irradiation which may not have the same effect as neutron irradiation because of the smaller irradiation volume and the higher dose rate. To reach a firm conclusion on the potential of nanocrystalline materials for nuclear reactor applications, extensive study of model metals with different stacking fault energy (SFE) is required to elucidate their behavior in radiation environments. Nanocrystalline copper and nickel are typically chosen because they are commonly used as model FCC metals in studies of radiation effects. Nickel is an FCC metal with a high stacking-fault energy (~125 mJ/m 2 ) compared to copper (~45 mJ/m 2 ). Hence, microcrystalline and nanocrystalline nickel samples were irradiated in the INL’s Advanced Test Reactor (ATR), as a part of FY08 North Carolina State University NSUF Irradiation Experiment# 96 to evaluate the irradiation behavior of these materials. The objective of this FY20 NSUF project# 19122 is to perform PIE (at PNNL NSUF facility) on previously ATR-neutron irradiated (1.2 and 2.6 dpa; 80-89°C) nanocrystalline and microcrystalline nickel samples to investigate the changes in mechanical properties and microstructures and evaluate whether nanocrystalline nickel is relatively more radiation resistant compared to conventional microcrystalline nickel. To perform PIE at PNNL, sixteen neutron irradiated specimens (microcrystalline and nanocrystalline) were transferred from the NSUF Nuclear Fuels and Materials Library at INL. Experimental techniques such as SEM/EBSD, XRD, TEM, Vickers microhardness and tensile testing were employed to characterize the effect of neutron irradiation on the microstructure and mechanical properties of nanocrystalline nickel and compared them with corresponding characteristics of microcrystalline nickel.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Microstructural stability and mechanical properties of the as-cast and heat-treated newly developed TiNbCrTa refractory complex concentrated alloy

In this study, a TiNbCrTa refractory complex concentrated alloy (RCCA) was prepared using vacuum arc remelting. The microstructural evolution and mechanical properties of both as-cast and heat-treated RCCA samples were analyzed. Heat treatment (HT) was performed at 800–1200 °C for 1 h in a vacuum-sealed environment. These samples exhibited a formation of Cr 2 Nb and Cr 2 Ti Laves phases. A variation in elemental distribution was observed, with interdendritic (ID) regions showing higher fractions of Ti and Cr, while the dendritic regions had a greater concentration of Ta and Nb. Micro-segregation at the IDs was confirmed through energy dispersive x-ray spectroscopy mapping, which inferred the formation of Cr- and Ti-rich phases during HT at 800–1200 °C. High-temperature HT at 1200 °C for 1 h led to the evolution of the hcp omega phase. Prolonged HT at 1200 °C for 96 h resulted in the evolution of a Cr-rich Laves phase (Cr 2 Ta), which was homogeneously distributed within the microstructure, indicating an unstable microstructure. Furthermore, despite prolonged HT, a variation in the elemental distribution persisted due to the presence of dendritic and ID regions. Electron backscattered diffraction analysis revealed the presence of bcc and hcp phases in the dendritic and ID regions, respectively, of the as-cast and HTed samples. The as-cast samples demonstrated a high compressive strength of approximately 2 GPa. Micro-hardness values increased with the HT temperature up to 1000 °C. Further increases under HT conditions did not significantly reduce the microhardness value, whereas prolonged HT at 1200 °C led to an increase in the microhardness value. Overall, the newly developed TiNbCrTa RCCA exhibited high-strength behavior even after the phase transformation.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2012

Microstructure, crystallographic texture and mechanical properties of friction stir welded AA2017A

In this study a thick section (20 mm) friction stir welded AA2017A-T451 has been characterized in terms of microstructure, crystallographic texture and mechanical properties. For microstructural analysis both optical and scanning electron microscopes have been used. A detailed crystallographic texture analysis has been carried out using the electron back scattering diffraction technique. Crystallographic texture has been examined in both shoulder and probe affected regions of the weld NG. An entirely weak texture is observed at the shoulder affected region which is mainly explained by the effect of the sequential multi pass deformation experienced by both tool probe and tool shoulder. The texture in the probe dominated region at the AS side of the weld is relatively weak but still assembles the simple shear texture of FCC metals with B/B{sup Macron} and C components existing across the whole map. However, the texture is stronger at the RS than at the AS of the weld, mainly dominated byB/B{sup Macron} components and with C component almost absent across the map. An alternating bands between (B) components and (B{sup Macron }) component are observed only at the AS side of the weld. - Highlights: Black-Right-Pointing-Pointer Detailed investigation of microstructure and crystallographic texture. Black-Right-Pointing-Pointer The grain size is varied from the top to the bottom of the NG. Black-Right-Pointing-Pointer An entirely weak texture is observed at the shoulder affected region. Black-Right-Pointing-Pointer The texture in the probe affected region is dominated by simple shear texture.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Cooling rate and dendrite spacing control in direct metal deposition printed Cu-Fe alloys

Over the last several decades, additive manufacturing (AM) has been primarily used for rapid prototyping or to create novel geometries that would be difficult or impossible to create by normal manufacturing methods. More recently, research has been focused on expanding the list of materials that can be made through additive manufacturing, opening a greater range of material properties for this manufacturing method. Due to the unusual conditions during AM, including the high cooling rates and voxel by voxel method of production, AM parts often have anisotropic material microstructures and properties. In this investigation, the laser power, composition, and nozzle head speed during direct metal deposition of copper-iron alloys was varied to understand how the grain structure within the printed parts could be changed and controlled. The resulting dendrite spacing was measured and compared to calculated cooling rates from Gaussian beams on flat plates under similar material and laser properties, which resulted in a cooling rate to dendrite spacing relationship following an inverse square root, as is found in other dendritic systems [Young and Kerkwood, Metall. Trans. A 6, 197–205 (1975)]. Thus, it is demonstrated that in the Cu-Fe system, dendrite spacing can be controlled through manipulation of printing parameters.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of high content of manganese on microstructure, texture and mechanical properties of magnesium alloy

Highlights: • Extremely refined Mg-3.0Mn alloys are prepared by conventional extrusion process. • Mn addition can effectively weaken the basal texture of the alloys. • Strength, yield anisotropy and ductility have been obviously improved. - Abstract: In the present investigation, microstructure, texture and mechanical properties of Mg-3Mn alloys fabricated by hot extrusion process with the extrusion temperatures of 250 °C and 300 °C were investigated. The results revealed that the samples exhibited the refined microstructure and weakened basal texture. Refined microstructure of the samples was attributed to the dynamic precipitates suppressing the recrystallization grain growth during extrusion process. Weakened basal texture of the samples was explained as a result of particle stimulated nucleation (PSN) promoted by coarsened Mn precipitates altering the texture of extruded profiles during recrystallization by orienting the c-axis of grains at an angle that favors basal slip activity. As a result, the samples exhibited the high tensile elongation and good yield strength at room temperature.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Changing Hot Rolling Direction on Microstructure, Texture and Mechanical Properties of Cu-2.7Be Sheets

A hot rolling scheme (cross-rolling and unidirectional rolling) was adopted to process Cu-2.7Be sheets used as multiplier dynodes in photomultiplier. The effects of changing rolling direction on microstructure, texture and mechanical properties were studied by a combination of XRD, EBSD and TEM. It was found that higher copper-type texture and lower brass texture intensity were obtained in the ultimately cross-rolling (CR) sheet compared with the unidirectional rolling (UR) sheet.The EBSD results indicated that the grain orientation from mainly 〈101〉 for UR sample turns to random for CR sample. Great enhancements in YS and UTS after unidirectional rolling were attributed to the massive and polygonal γ precipitates. The CR sample exhibited lower anisotropy, because of the increase of S and γ precipitates with spherical and tiny shape.

36 MATERIALS SCIENCE↗