DWPF Melter Off-Gas Chemistry Model for the Nitric-Glycolic Acid Flowsheet
The Defense Waste Processing Facility (DWPF) melter off-gas flammability model for the current nitricformic acid (NFA) flowsheet was revised in Revision 0 to reflect the upcoming reductant change from formic to glycolic acid. The necessary data for the model revision was obtained during Phase 2 of the Coldcap Evaluation Furnace (CEF) test, which was completed on March 21, 2014 after 24 days of round-theclock feeding and pouring, including a total downtime of ~20 hours due to equipment failures. Specifically, the CEF was run to generate steady state melter off-gas data during the first 10 days using two nitricglycolic acid (NGA) flowsheet feeds prepared at 100% and 125% acid stoichiometry from the same Sludge Batch 6 (SB6) simulant used during the Phase 1 CEF test in 2013. Each feed was fed under both bubbled and non-bubbled conditions, while maintaining the CEF vapor space temperature constant for at least two hours approximately at 700, 600, 500, 400, 350, and <300 °C for a total of 26 steady state runs. During the next 8 days, the CEF was run at the nominal vapor space temperature of 700 °C to generate the off-gas surge data using the 100% acid-stoichiometry feed under bubbled and non-bubbled conditions. The remaining days were spent on producing additional data using the 100% acid-stoichiometry feed spiked with excess antifoam as well as re-running some of the earlier steady state runs.