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At least 109 records · Page 6

Additive Manufacture of Novel Tungsten Wicking and Heat Transfer Structures

Additive manufacturing (AM) is utilized for fabricating complex geometries from refractory metals, such as tungsten and molybdenum. In this study, plates with ultra-fine and fine lattice structures were manufactured from tungsten to demonstrate printability and the component fabrication advantages of AM. Previous work was completed on individual tungsten lattice structures; this work demonstrates the advantages of printing these structures on tubing and first-wall materials. Initial work using stainless steel demonstrated increased heat transfer properties promoted by these lattice structures. Applications for these structures include wicking structures, heat pipes, and first-wall materials in fusion devices. A major advantage of these designs is the capability to produce a monolithic component with tailored heat transfer and wicking properties. This research helps promote the ability to use liquid lithium in fusion devices since these lattice structures manufactured from tungsten could act as a high temperature first-wall or divertor material and as a wicking structure for liquid lithium. Different lattice structures with varying unit cell sizes and strut thicknesses were printed and the effects of these structures on heat transfer properties were measured. Abrasion resistance of these structures was also investigated. This presentation will discuss the results of these experiments and their implications related to heat transfer applications. This work will help inform the development and implementation of complex geometries made from tungsten for future heat pipe and fusion first-wall or divertor component designs.

Carly J. Romnes↗

Anti-Fog Coatings For Spacesuit Helmets

A permanent and robust anti-fog coating was developed that is applied to the interior of polycarbonate spacesuit helmets. The coating is a mechanically resilient and permanent superhydrophilic (SHPL) layer produced by a two-step process consisting of a plasma processing pre-etch followed by the deposition of an optically transparent Diamond Like Carbon (DLC) coating to achieve an anti-fog, SHPL-DLC layer with Water Contact Angle (WCA) < 10°. The all-dry vacuum process consists of an oxygen plasma etching to engineer the surface of the polycarbonate, creating a well-controlled nanotextured morphology, which is key to the superhydrophilic properties, followed by vacuum deposited Plasma Enhanced Chemical Vapor Deposition (PECVD) DLC coating with high surface energy. The process is carried out at low temperatures compatible with polycarbonate materials and the two steps are performed back-to-back without breaking vacuum between steps. The process is readily scalable and compatible with large scale production volumes. The SHPL-DLC coating was tested for > 200 hours exposure using a breath simulator with no detrimental effect on the coating performance. The coating was also tested for exposure to cleaning fluids, IPA chemical exposure, adhesion testing per ASTM D3359, and abrasion resistance per MIL-E-12397 with no detrimental effects.

Spacesuit↗

Durable Anti-Reflective and Anti-Fog Coatings Produced by Aerosol Impact Driven Assembly

The Exploration Extravehicular Mobility Unit’s (xEMU) helmet is a complex assembly designed to accomplish several tasks to protect and enable astronauts. In addition to maintaining a suitable environment for the wearer, it must also allow for appropriate mobility and provide a wide and undistorted view of the surroundings. A critical component of the helmet’s optical system is the anti-fog coating. While previous versions of the anti-fog coating have provided suitable anti-fog performance, they have been difficult to apply, lacked mechanical or chemical durability, or resulted in unanticipated failures (e.g., outgassing of eye-irritating materials during use). This work describes the use of a new coating technology, aerosol impact-driven assembly (AIDA), to develop a next-generation permanent anti-fog coating for the xEMU helmet. AIDA’s unique ability to tune both the refractive index and surface roughness of films was used to deposit a thin, transparent (>85% transmittance of visible light), and hydrophilic (contact angle <10°) anti-fog coating. The coating’s abrasion resistance and chemical resistance was evaluated and it was found that the coating maintained both its anti-fog and anti-reflective functionally. Finally, the scalability of the process was demonstrated by successfully coating the polycarbonate blanks used to form the helmet’s bubble.

Spacesuit↗

DuPont Nomex 410 Datasheet

Nomex 410 is a type of electrical insulation paper that can be found in a large variety of electrical applications. It exhibits a combination of good thermal stability, mechanical toughness, abrasion resistance, dielectric strength, broad chemical compatibility, and flame resistance. Nomex 410 is a high-density variety of a broader class of Nomex insulation papers, which makes it suitable for applications where high mechanical resilience is more important than impregnability or saturability.

Pingree, Richard↗

Wear-Resistant, Thermally Conductive Coating

Process makes coating with unusual properties. Coating is copper or copper alloy with controlled dispersion of oxide or carbide particles. Process results in coating that has thermal expansion similar to base material, increased resistance to abrasion when hot, and high thermal conductivity. Coatings resistant to wear used in variety of applications ranging from earth-moving equipment to space vehicles.

Edmonds, Brian J.↗

High temperature resistant cermet and ceramic compositions

High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

Phillips, W. M.↗

High temperature resistant cermet and ceramic compositions

Cermet compositions having high temperature oxidation resistance, high hardness and high abrasion and wear resistance, and particularly adapted for production of high temperature resistant cermet insulator bodies are presented. The compositions are comprised of a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Also disclosed are novel ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride.

Phillips, W. M.↗

Polymeric coatings using electronic excitation

Process has been developed for glow discharge polymerization which is accomplished in inert atmosphere by using vacuum chamber. Polymeric coating, in this type of environment, produces high molecular weight coating polymers that have good stability and are resistant to abrasions and solvents.

Lee, S. M.↗

Anisotropic friction, deformation, and fracture of single-crystal silicon carbide at room temperature

Anisotropic friction, deformation, and fracture studies were conducted with /0001/, /10(-1)0/, and /11(-2)0/ silicon carbide surfaces in sliding contact with diamond. The experiments were conducted with loads of 0.1, 0.2, and 0.3 N at a sliding velocity of 3 mm/min in mineral oil or in dry argon at room temperature. The 1010 direction on the basal /0001/ plane exhibits the lowest coefficient of friction and the greatest resistance to abrasion for silicon carbide. Anisotropic friction and deformation of the /0001/, /10(-1)0/, and /11(-2)0/ silicon carbide surfaces are primarily controlled by the slip system /10(-1)0/ 11(-2)0. The anisotropic fracture during sliding on the basal plane is due to surface cracking along /10(-1)0/ and subsurface cracking along /0001/. The fracture during sliding on the /11(-2)0/ or /10(-1)0/ surfaces is due to surface cracking along /0001/ and /11(-2)0/ or /10(-1)-1 and to subsurface cracking along /10(-1)0/.

Miyoshi, K.↗

Anti-reflection coatings on large area glass sheets

Antireflective coatings which may be suitable for use on the covers of photovoltaic solar modules can be easily produced by a dipping process. The coatings are applied to glass by drawing sheets of glass vertically out of dilute aqueous sodium silicate solutions at a constant speed, allowing the adherent liquid film to dry, then exposing the dried film to concentrated sulfuric acid, followed by a water rinse and dry. The process produces coatings of good optical performance (96.7 percent peak transmission at 0.540 mu M wavelength) combined with excellent stain and soil resistance, and good resistance to abrasion. The process is reproduceable and easily controlled.

Pastirik, E.↗

High-temperature, flexible, thermal barrier seal

This device seals the sliding interfaces between structural panels that are roughly perpendicular to each other or whose edges are butted against one another. The nonuniformity of the gap between the panels requires significant flexibility along the seal length. The seal is mounted in a rectangular groove in a movable structural panel. A plurality of particles or balls is densely packed in an outer sheathing. The balls are laterally preloaded to maintain sealing contact with the adjacent wall using a pressurized linear bellows. Distortions in the adjacent panel are accommodated by rearrangement of the particles within the outer sheathing. Leakage through the seal is minimized by densely compacting the internal particles and by maintaining positive preload along the back side of the seal. The braid architecture of the outer sheathing is selected to minimize leakage through the seal and to resist mechanical abrasion.

Sirocky, Paul J.↗

Durable, Low-Surface-Energy Treatments

Chemical treatment for creation of durable, low-surface-energy coatings for glass, ceramics and other protonated surfaces easily applied, and creates very thin semipermanent film with extremely low surface tension. Exhibits excellent stability; surfaces retreated if coating becomes damaged or eroded. Uses include water-repellent surfaces, oil-repellent surfaces, antimigration barriers, corrosion barriers, mold-release agents, and self-cleaning surfaces. Film resists wetting by water, alcohols, hydrocarbon solvents, and silicone oil. Has moderate resistance to abrasion, such as rubbing with cloths, and compression molding to polymers and composite materials.

Willis, Paul B.↗

Preventing Growth Of Barnacles On Propellers

Possible to prevent barnacles and other marine life from obtaining firm bonds on propellers and other metal parts by coating parts with NEDOX (or equivalent) cavitation-resistant material. Available in several forms; one that works best is mold-release coating. Also provides improved surface hardness, protection against electrolysis, better resistance to abrasion, and less friction between propellers and water.

Parrish, Kemp L.↗

Multiple-Nozzle Spray Head Applies Foam Insulation

Spray head equipped with four-nozzle turret mixes two reactive components of polyurethane and polyisocyanurate foam insulating material and sprays reacting mixture onto surface to be insulated. If nozzle in use becomes clogged, fresh one automatically rotated into position, with minimal interruption of spraying process. Incorporates features recirculating and controlling pressures of reactive components to maintain quality of foam by ensuring proper blend at outset. Also used to spray protective coats on or in ships, aircraft, and pipelines. Sprays such reactive adhesives as epoxy/polyurethane mixtures. Components of spray contain solid-particle fillers for strength, fire retardance, toughness, resistance to abrasion, or radar absorption.

Walls, Joe T.↗

Friction and Wear

From the practical point of view, this analysis shows that each problem of friction or wear requires its particular solution. There is no universal solution; one or other of the factors predominates and defines the choice of the solution. In certain cases, copper alloys of great thermal conductivity are preferred; in others, plastics abundantly supplied with water. Sometimes, soft antifriction metals are desirable to distribute the load; at other times, hard metals with high resistance to abrasion or heat.

HEAT TRANSMISSION - FLUIDS AND SOLIDS↗

Geochemical and Mineralogical Indicators for Aqueous Processes in Gusev Crater and on Meridiani Planum

The Athena Science Instrument Payload is providing geochemical and mineralogical information for determining the properties of rocks, soils, and outcrops at the Mars Exploration Rovers landing sites. These measurements indicate that a variety of aqueous processes as well as various degrees of alteration occurred at the two landing sites. Light-toned rocks around the Spirit landing site appear to have coatings or alteration rinds that may have resulted from limited aqueous alteration on the surfaces of basaltic rocks. Hematite and high Fe(III)lFe(total) occur at the surfaces of these rocks. High concentrations of elements highly mobile in water (i.e., S, Cl, and Br) occur in rock veins, vugs, and coatings and at the bottom of soil trenches in the "intercrater plains." One scenario for the formation of rock coatings or rinds and translocation of mobile elements is that water might have occurred briefly at the Martian surface during periods of high obliquity and thin films of water may have mobilized elements and altered the surfaces of rocks. Outcrops on the slopes of the Columbia Hills appear to be extensively altered as suggested by their relative "softness" (measured as resistance to abrasion) as compared to basalts on the adjacent plains, high Fe(III)lFe(total), iron mineralogy dominated by nanophase Fe(III) oxides and hematite, and high Br and CI concentrations beneath outcrop surfaces. These outcrops may have formed by the alteration of basaltic rocks and/or volcaniclastic materials by solutions that were rich in volatile elements (e.g., Br, CI, S). However, it is not clear whether aqueous alteration occurred at depth (e.g., metasomatism), by hydrothermal solutions (e.g., associated with volcanic or impact processes), by vapors rich in volcanic gases, or by low-temperature solutions. The occurrence of jarosite, hematite, and other sulfates (e.g., Mg sulfates) in Eagle and Endurance crater outcrops are strong indicators of aqueous processes at Meridiani Planum. These phases occur with siliciclastic materials in outcrops. Jarosite can only form by aqueous processes under very acidic conditions; e.g., acid sulfate weathering conditions resulting from the oxidation of Fe sulfides or by sulfuric acid alteration of basalts by solutions associated with S02-rich volcanic gases. It is plausible that acidic solutions rich in sulfur (and Fe(II)) reacted with basaltic sediments (which provided a host of soluble cations) under oxidizing conditions and then, through evaporation, formed sediments rich in jarosite and other sulfates along with siliciclastic materials. Hematite-rich spherules in outcrops may have formed by aqueous processes within the sedimentary layers, which promoted transport of Fe (II) solutions to nucleation sites where oxidation and precipitation occurred to form hematite-rich spherules.

Ming, Douglas W.↗