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At least 109 records · Page 6

A study on the utilization of advanced composites in commercial aircraft wing structure

A study was conducted to define the technology and data needed to support the introduction of advanced composite materials in the wing structure of future production aircraft. The study accomplished the following: (1) definition of acceptance factors, (2) identification of technology issues, (3) evaluation of six candidate wing structures, (4) evaluation of five program options, (5) definition of a composite wing technology development plan, (6) identification of full-scale tests, (7) estimation of program costs for the total development plan, (8) forecast of future utilization of composites in commercial transport aircraft and (9) identification of critical technologies for timely program planning.

Watts, D. J.↗

An Unusual Coronal Mass Ejection: First Solar Wind Electron, Proton, Alpha Monitor (SWEPAM) Results from the Advanced Composition Explorer

This paper reports the first scientific results from the Solar Wind Electron Proton Alpha Monitor (SWEPAM) instrument on board the Advanced Composition Explorer (ACE) spacecraft. We analyzed a coronal mass ejection (CME) observed in the solar wind using data from early February, 1998. This event displayed several of the common signatures of CMEs, such as counterstreaming halo electrons and depressed ion and electron temperatures, as well as some unusual features. During a portion of the CME traversal, SWEPAM measured a very large helium to proton abundance ratio. Other heavy ions, with a set of ionization states consistent with normal (1 to 2x10(exp 6) K) coronal temperatures, were proportionately enhanced at this time. These observations suggest a source for at least some of the CME material, where heavy ions are initially concentrated relative to hydrogen and then accelerated up into the solar wind, independent of their mass and first ionization potential.

McComas, D. J.↗

Advanced composite vertical stabilizer for DC-10 transport aircraft

Structural design, tooling, fabrication, and test activities are reported for a program to develop an advanced composite vertical stabilizer (CVS) for the DC 10 Commercial Transport Aircraft. Structural design details are described and the status of structural and weight analyses are reported. A structural weight reduction of 21.7% is currently predicted. Test results are discussed for sine wave stiffened shear webs containing representative of the CVS spar webs and for lightning current transfer and tests on a panel representative of the CVS skins.

Stephens, C. O.↗

A Study of the Utilization of Advanced Composites in Fuselage Structures of Commercial Aircraft

A study was conducted to define the technology and data needed to support the introduction of advanced composites in the future production of fuselage structure in large transport aircraft. Fuselage structures of six candidate airplanes were evaluated for the baseline component. The MD-100 was selected on the basis of its representation of 1990s fuselage structure, an available data base, its impact on the schedule and cost of the development program, and its availability and suitability for flight service evaluation. Acceptance criteria were defined, technology issues were identified, and a composite fuselage technology development plan, including full-scale tests, was identified. The plan was based on composite materials to be available in the mid to late 1980s. Program resources required to develop composite fuselage technology are estimated at a rough order of magnitude to be 877 man-years exclusive of the bird strike and impact dynamic test components. A conceptual composite fuselage was designed, retaining the basic MD-100 structural arrangement for doors, windows, wing, wheel wells, cockpit enclosure, major bulkheads, etc., resulting in a 32 percent weight savings.

Watts, D. J.↗

Experimental Classical Flutter Reesults of a Composite Advanced Turboprop Model

Experimental results are presented that show the effects of blade pitch angle and number of blades on classical flutter of a composite advanced turboprop (propfan) model. An increase in the number of blades on the rotor or the blade pitch angle is destablizing which shows an aerodynamic coupling or cascade effect between blades. The flutter came in suddenly and all blades vibrated at the same frequency but at different amplitudes and with a common predominant phase angle between consecutive blades. This further indicates aerodynamic coupling between blades. The flutter frequency was between the first two blade normal modes, signifying an aerodynamic coupling between the normal modes. Flutter was observed at all blade pitch angles from small to large angles-of-attack of the blades. A strong blade response occurred, for four blades at the two-per-revolution (2P) frequency, when the rotor speed was near the crossing of the flutter mode frequency and the 2P order line. This is because the damping is low near the flutter condition and the interblade phase angle of the flutter mode and the 2P response are the same.

Mehmed, O.↗

Experimental classical flutter results of a composite advanced turboprop model

Experimental results are presented that show the effects of blade pitch angle and number of blades on classical flutter of a composite advanced turboprop (propfan) model. An increase in the number of blades on the rotor or the blade pitch angle is destablizing which shows an aerodynamic coupling or cascade effect between blades. The flutter came in suddenly and all blades vibrated at the same frequency but at different amplitudes and with a common predominant phase angle between consecutive blades. This further indicates aerodynamic coupling between blades. The flutter frequency was between the first two blade normal modes, signifying an aerodynamic coupling between the normal modes. Flutter was observed at all blade pitch angles from small to large angles-of-attack of the blades. A strong blade response occurred, for four blades at the two-per-revolution (2P) frequency, when the rotor speed was near the crossing of the flutter mode frequency and the 2P order line. This is because the damping is low near the flutter condition and the interblade phase angle of the flutter mode and the 2P response are the same.

Mehmed, O.↗

The NASA Advanced Composite Solar Sail System (ACS3) Flight Demonstration: A Technology Pathfinder for Practical Smallsat Solar Sailing

NASA’s Space Technology Mission Directorate (STMD) is developing a new generation of compactly packageable composite booms designed specifically for small spacecraft applications where volumes for deployable structures are limited. NASA’s Advanced Composite Solar Sail System (ACS3) will be the first spaceflight application of this boom technology. ACS3 will also be NASA’s first practical solar sail. Objectives of the ACS3 project are to deploy an 80 m2composite boom solar sail in low Earth orbit, and as an extended goal, demonstrate controlled solar sailing flight, including orbit raising and lowering. An overview of the ACS3 project and objectives, including descriptions of ACS3’s solar sail structures and materials technology, 12U CubeSat spacecraft systems, and flight concept of operations, is provided here. Scalability of the ACS3 solar sail to future, near-term smallsat solar sailing mission requirements will also be discussed. Launch of ACS3 is currently anticipated for mid to late 2022.

Keats Wilkie↗

Study of advanced composite structural design concepts for an arrow wing supersonic cruise configuration

Based on estimated graphite and boron fiber properties, allowable stresses and strains were established for advanced composite materials. Stiffened panel and conventional sandwich panel concepts were designed and analyzed, using graphite/polyimide and boron/polyimide materials. The conventional sandwich panel was elected as the structural concept for the modified wing structure. Upper and lower surface panels of the arrow wing structure were then redesigned, using high strength graphite/polyimide sandwich panels, retaining the titanium spars and ribs from the prior study. The ATLAS integrated analysis and design system was used for stress analysis and automated resizing of surface panels. Flutter analysis of the hybrid structure showed a significant decrease in flutter speed relative to the titanium wing design. The flutter speed was increased to that of the titanium design by selective increase in laminate thickness and by using graphite fibers with properties intermediate between high strength and high modulus values.

Turner, M. J.↗

Advanced Composite Solar Sail System (ACS3): Mechanisms and Lessons Learned from a CubeSat Solar Sail Deployer

This is an overview of the National Aeronautics and Space Administration (NASA) Advanced Composite Solar Sail System (ACS3) technology demonstration project mechanisms, their development, the testing they underwent, as well as the lessons learned in those activities. This overview includes an overall description of the primary deployment mechanisms and ground support equipment (GSE) needed for packaging the solar sail system.

Mechanisms↗

Advanced Composite Solar Sail System (ACS3): Mechanisms and Lessons Learned from a CubeSat Solar Sail Deployer

This is an overview of the National Aeronautics and Space Administration (NASA) Advanced Composite Solar Sail System (ACS3) technology demonstration project mechanisms, their development, the testing they underwent, as well as the lessons learned in those activities. This overview includes an overall description of the primary deployment mechanisms and ground support equipment (GSE) needed for packaging the solar sail system.

Mechanisms↗

V-378A: A modified bismaleimide for advanced composites

Addition polyimides cure with no evolution of gaseous by-products at relatively low temperatures and may be cured at low pressures to yield composites with excellent hot-wet strength retention. These properaties have made them excellent candidates as matrix resins for advanced composites. However, commercially available bismaleimides are solids and difficult to handle in preimpregnated form. V-378A is an addition polyimide composed of a mixture of bismaleimides and other reactive ingredients formulated to provide good prepreg properties and handling, facile cure and excellent composite mechanical properties. Several curing mechanisms are utilized to provide the characteristics exhibited by V-378A. Part of the mechanism is free radial and takes place at ambient temperature and above. Other mechanisms are principally Diels-Alder in nature. V-378A prepregs are tacky at ambient temperature, but do not have long tacky outlife similar to some epoxies. V-378A yields composites which exhibit hot-wet strength retention which is superior to that provided by epoxy resin systems.

Street, S. W.↗

Advanced composite fuselage technology

Boeing's ATCAS program has completed its third year and continues to progress towards a goal to demonstrate composite fuselage technology with cost and weight advantages over aluminum. Work on this program is performed by an integrated team that includes several groups within The Boeing Company, industrial and university subcontractors, and technical support from NASA. During the course of the program, the ATCAS team has continued to perform a critical review of composite developments by recognizing advances in metal fuselage technology. Despite recent material, structural design, and manufacturing advancements for metals, polymeric matrix composite designs studied in ATCAS still project significant cost and weight advantages for future applications. A critical path to demonstrating technology readiness for composite transport fuselage structures was created to summarize ATCAS tasks for Phases A, B, and C. This includes a global schedule and list of technical issues which will be addressed throughout the course of studies. Work performed in ATCAS since the last ACT conference is also summarized. Most activities relate to crown quadrant manufacturing scaleup and performance verification. The former was highlighted by fabricating a curved, 7 ft. by 10 ft. panel, with cocured hat-stiffeners and cobonded J-frames. In building to this scale, process developments were achieved for tow-placed skins, drape formed stiffeners, braided/RTM frames, and panel cure tooling. Over 700 tests and supporting analyses have been performed for crown material and design evaluation, including structural tests that demonstrated limit load requirements for severed stiffener/skin failsafe damage conditions. Analysis of tests for tow-placed hybrid laminates with large damage indicates a tensile fracture toughness that is higher than that observed for advanced aluminum alloys. Additional recent ATCAS achievements include crown supporting technology, keel quadrant design evaluation, and sandwich process development.

Ilcewicz, Larry B.↗

Advanced composite elevator for Boeing 727 aircraft. Volume 1: Technical summary

The design, development, analysis, and testing activities and results that were required to produce five and one-half shipsets of advanced composite elevators for Boeing 727 aircraft are summarized. During the preliminary design period, alternative concepts were developed. After selection of the best design, detail design and basic configuration improvements were evaluated. Five and one-half shipsets were manufactured. All program goals (except competitive cost demonstration) were accomplished when our design met or exceeded all requirements, criteria, and objectives.

Chovil, D. V.↗

Advanced composites research and development for transport aircraft

This paper highlights past experiences, lessons learned, state-of-the-art and current research activities directed at providing an integrated 'affordable' data base for composite structures. Composite secondary and empennage structures are in production on several transport aircraft. The weight reduction potential of composite structures is well documented. However, the cost to develop and produce composite structures remains the major barrier to increased application of this technology to transport aircraft. Specific technology items that are being developed under the NASA Advanced Composites Technology Program are described. Materials, design concepts, structural mechanics methodology and manufacturing processes and equipment are under development or are emerging that are expected to lead to an integrated 'affordable' data base. Technology verification for the next decade is expected to require fabrication and testing of full-scale wing-box and fuselage-section components before certificatiaon can occur and production commitments can be made.

Davis, John G., Jr.↗