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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6

PHyTIR - A Prototype Thermal Infrared Radiometer

This paper describes the PHyTIR (Prototype HyspIRI Thermal Infrared Radiometer) instrument, which is the engineering model for the proposed HyspIRI (Hyperspectral Infrared Imager) earth observing instrument. The HyspIRI mission would be comprised of the HyspIRI TIR (Thermal Infrared Imager), and a VSWIR (Visible Short-Wave Infra-Red Imaging Spectrometer). Both instruments would be used to address key science questions related to the earth's carbon cycle, ecosystems, climate, and solid earth properties. Data gathering of volcanic activities, earthquakes, wildfires, water use and availability, urbanization, and land surface compositions and changes, would aid the predictions and evaluations of such events and the impact they create. Even though the proposed technology for the HyspIRI imager is mature, the PHyTIR prototype is needed to advance the technology levels for several of the instrument's key components, and to reduce risks, in particular to validate 1) the higher sensitivity, spatial resolution, and higher throughput required for this focal plane array, 2) the pointing accuracy, 2) the characteristics of several spectral channels, and 4) the use of ambient temperature optics. The PHyTIR telescope consists of the focal plane assembly that is housed within a cold housing located inside a vacuum enclosure; all mounted to a bulkhead, and an optical train that consists of 3 powered mirrors; extending to both sides of the bulkhead. A yoke connects the telescope to a scan mirror. The rotating mirror enables to scan- a large track on the ground. This structure is supported by kinematic mounts, linking the telescope assembly to a base plate that would also become the spacecraft interface for HyspIRI. The focal plane's cooling units are also mounted to the base plate, as is an overall enclosure that has two viewing ports with large exterior baffles, shielding the focal plane from incoming stray light. PHyTIR's electronics is distributed inside and near the vacuum enclosure, and in a nearby rack. The data acquisition technique would be to take measurements over a 51deg wide swath in the cross spacecraft velocity direction, which is brought into view through the rotating scan mirror. A landscape mosaic thus can be assembled by overlaying rows of measurements. The paper briefly outlines the proposed HyspIRI mission and its data acquisition technique; it then describes the prototype PHyTIR instrument.

Space Instrument↗

Modeling of Global BEAM Structure for Evaluation of MMOD Impacts to Support Development of a Health Monitoring System

This report summarizes the initial modeling of the global response of the Bigelow Expandable Activity Module (BEAM) to micrometeorite and orbital debris(MMOD) impacts using a structural, nonlinear, transient dynamic, finite element code. These models complement the on-orbit deployment of the Distributed Impact Detection System (DIDS) to support structural health monitoring studies. Two global models were developed. The first focused exclusively on impacts on the soft-goods (fabric-envelop) portion of BEAM. The second incorporates the bulkhead to support understanding of bulkhead impacts. These models were exercised for random impact locations and responses monitored at the on-orbit sensor locations. The report concludes with areas for future study.

Lyle, Karen H.↗

Combustor Assembly for a Turbine Engine

A combustor assembly includes a first wall, a second wall, a bulkhead and a plurality of fuel injectors. The bulkhead forms a combustion chamber with the first and the second walls. The fuel injectors are configured with the first wall in a unique and/or a fluctuating pattern.

Dai, Zhongtao↗

TPSAS-NF1676L-13579-DND

During aerospace vehicle conceptual and preliminary design, empirical non-optimum factors are typically applied to predicted structural component weights to account for undefined manufacturing and design details. Non-optimum factors are developed here for 32 aluminum-lithium 2195 orthogrid panels comprising the liquid hydrogen tank barrel of the Space Shuttle External Tank using measured panel weights and manufacturing drawings. Minimum values for skin thickness, axial and circumferential blade stiffener thickness and spacing, and overall panel thickness are used to estimate individual panel weights. Panel non-optimum factors computed using a coarse weights model range from 1.21 to 1.77, and a refined weights model (including weld lands and skin and stiffener transition details) yields non-optimum factors of between 1.02 and 1.54. Acreage panels have an average 1.24 non-optimum factor using the coarse model, and 1.03 with the refined version. Non-optimum factors are also calculated for the aluminum-alloy gores that compose the ogive and ellipsoidal bulkheads of the Space Shuttle Super-Lightweight Tank propellant tanks. Minimum values for actual gore skin thicknesses and weld land dimensions are extracted from component production drawings, and are used to predict reference gore weights. These actual skin thicknesses are also compared to skin thicknesses predicted using classical structural mechanics and tank proof-test pressures. Both coarse and refined weights models are developed for the gores. The coarse model is based on the proof-test skin thicknesses, and the refined model uses the actual skin thicknesses and weld land details. Both models include manufacturing tolerance weight estimates. To determine the gore non-optimum factors, these reference weights are then compared to flight hardware weights reported in a mass properties database. The gore non-optimum factors computed using the coarse weights model range from 1.18 to 2.36, with an average non-optimum factor of 1.68. Application of the refined weights model yields non-optimum factors between 1.00 and 1.45, with an average non-optimum factor of 1.13. To demonstrate their utility, these calculated non-optimum factors are then used to predict more realistic (i.e., heavier) gore weights for a proposed heavy-lift launch vehicle's propellant tank bulkheads.

K Chauncey Wu↗

Evaluating Extravehicular Activity Access Options for a Lunar Surface Habitat

NASA’s upcoming return to the moon includes a plan for longer duration lunar missions that prioritize science and surface exploration. The current Artemis Base Camp reference proposes a Surface Habitat (SH) that will support 2 to 4 crewmembers with adequate capability for living and working for 30 days or more. An important aspect of the SH’s design will be its ability to support a high frequency of Extravehicular Activities (EVAs) for scientific purposes. There are multiple airlock designs that can support EVA access from inside the SH out to the lunar surface. This paper explores three unique options for EVA access: a traditional airlock, a suitlock, and a suitport-airlock.A traditional airlock is accessed by use of a hatch, crewmembers don and doff their EVA suits inside the airlock, and it must be depressurized and repressurized for every EVA. A suitlock is also depressurized and repressurized for every EVA but thesuits are donned through a suitport attached to the airlock bulkhead. A suitport-airlock is access through suitports that are attached to the airlock bulkhead as well, but the suitport-airlock stays in vacuum, and it does not have to be depressurized and repressurized for each EVA. This study also evaluated the use of an Airlock Airsave System in the cases of a traditional airlock and suitlock. This system captures a fraction of the airlock gas instead of venting all of the gas pre-EVA. The captured gas isthen used to partially repressurize the airlock post-EVA.In this study, each option is evaluated based on seven different areas of analysis. The metrics include overhead time for EVAs, dust mitigation, consumables for resupply mass, systems mass, system power, safety and mission assurances, and programmatic considerations. The EVA access options are evaluated and compared under each area of analysis. While the baseline case assumes the SH is at 8.2 psia, the authors also investigate the impact of a 10.2 psia habitat as an alternative in this analysis. Following the conclusion of the analysis, the authors recommend the usage of a Suitport-Airlock for Lunar SH missions and detail the reasoning behind the recommendation.

EVA↗

Evaluating Extravehicular Activity Access Options for a Lunar Surface Habitat

NASA’s upcoming return to the moon includes a plan for longer duration lunar missions that prioritize science and surface exploration. The current Artemis Base Camp reference proposes a Surface Habitat (SH) that will support 2 to 4 crewmembers with adequate capability for living and working for 30 days or more. An important aspect of the SH’s design will be its ability to support a high frequency of Extravehicular Activities (EVAs) for scientific purposes. There are multiple airlock designs that can support EVA access from inside the SH out to the lunar surface. This paper explores three unique options for EVA access: a traditional airlock, a suitlock, and a suitport-airlock. A traditional airlock is accessed by use of a hatch, crewmembers don and doff their EVA suits inside the airlock, and it must be depressurized and repressurized for every EVA. A suitlock is also depressurized and repressurized for every EVA but the suits are donned through a suitport attached to the airlock bulkhead. A suitport-airlock is accessed through suitports that are attached to the airlock bulkhead as well, but the suitport-airlock stays in vacuum, and it does not have to be depressurized and repressurized for each EVA. This study also evaluated the use of an Airlock Airsave System in the cases of a traditional airlock and suitlock. This system captures a fraction of the airlock gas instead of venting all of the gas pre-EVA. The captured gas is then used to partially repressurize the airlock post-EVA. In this study, each option is evaluated based on seven different areas of analysis. The metrics include overhead time for EVAs, dust mitigation, consumables for resupply mass, systems mass, system power, safety and mission assurances, and programmatic considerations. The EVA access options are evaluated and compared under each area of analysis. While the baseline case assumes the SH is at 8.2 psia, the authors also investigate the impact of a 10.2 psia habitat as an alternative in this analysis. Following the conclusion of the analysis, the authors recommend the usage of a Suitport-Airlock for Lunar SH missions and detail the reasoning behind the recommendation.

EVA↗

Bending Tests of Circular Cylinders of Corrugated Aluminum-alloy Sheet

Bending tests were made of two circular cylinders of corrugated aluminum-alloy sheet. In each test failure occurred by bending of the corrugations in a plane normal to the skin. It was found, after analysis of the effect of short end bays, that the computed stress on the extreme fiber of a corrugated cylinder is in excess of that for a flat panel of the same basic pattern and panel length tested as a pin-ended column. It is concluded that this increased strength was due to the effects of curvature of the pitch line. It is also concluded from the tests that light bulkheads closely spaced strengthen corrugated cylinders very materially.

STRESSED SKIN - CYLINDERS, CIRCULAR - BENDING↗

A rising tide of structural problems.

Structural problems for advanced launch vehicle and spacecraft, discussing size, environment, material, human attitude, propellant tank, bulkhead and lunar-vehicle landing-gear designs

PROPELLANT TANK↗

Spiral spring/strain gage combination accurately measures shock induced deflection

Spiral springs equipped with strain gages which are hard-wired to readout instrumentation, measure deflection between two relatively inaccessible surfaces in a drop test that causes them to close to near flatness. This technique has been successfully used on Apollo drop tests to measure deflection between aft bulkhead and heatshield.

Berven, B. R.↗

Sculpturing, forming, and spinning of large components for launch vehicles

At .the beginning of the S-IC booster contract, it was evident that certain manufacturing techniques would have to be developed before the proposed design could be put into full production. Much of the development activity that has been accomplished was initiated because the size of booster components was greater than the capacities of available equipment. This paper describes some of the more significant methods that have evolved from this development activity, and which demonstrate how the capability to manufacture S-IC components such as bulkhead gore segments, tank skins, Y-rings, and lox tunnels, has been acquired. The fabrication methods used to transform 2219 aluminum alloy plate into the large, sculptured, and contoured parts that make up the structural surfaces of the booster include hydraulic bulge forming, age forming, and adaptations of conventional skin milling and chemical milling processes. The importance of fixturing and the machining sequence related to fabrication of the Y-ring are pointed out. The shear-spinning process that is used to produce a seamless, one-piece lox tunnel 40 feet long from a cylindrical blank only 62 inches long is described. The presentation is concluded with a synopsis of the current design changes that are being implemented to improve strength-to-weight ratios. A brief statement of possible future activity is included.

Milling↗

Portable fixture facilitates pressure testing of instrumentation fittings

Portable fixture facilitates pressure testing to detect possible leaks in instrumentation fittings mounted on tank bulkheads. It uses a vacuum cup which seals a pressure regulator adapter around one side of the fitting to be pressure tested. Leakage is detected with a gas sniffer.

Olson, G. A.↗

Electrothermal fracturing of tensile specimens

Pulling device consisting of structural tube, connecting rod, spring-loaded nuts, loading rod, heating element, and three bulkheads fractures tensile specimens. Alternate heating and cooling increases tensile loading by increments until fracturing occurs. Load cell or strain gage, applied to pulling rod, determines forces applied.

Blinn, H. O.↗