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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS1978

Flow stress model in metal cutting

A model for the plastic deformation that occurs in metal cutting, based on dislocation mechanics, is presented. The model explains the fundamental deformation structure that develops during machining and is based on the well known Cottrell-Stokes Law, wherein the flow stress is partitioned into two parts; an athermal part which occurs in the shear fronts (or shear bands); and a thermal part which occurs in the lamella regions. The deformation envokes the presence of a cellular dislocation distribution which always exists in the material ahead of the shear process. This 'alien' dislocation distribution either exists in the metal prior to cutting or is produced by the compressive stress field which operates in front of the shear process. The magnitude of the flow stress and direction of the shear are shown to be correlated to the stacking fault energy of the metal being cut. The model is tested with respect to energy consumption rates and found to be consistent with observed values.

Black, J. T.↗
NASA NTRS1982

Cutting a Tapered Edge on Padding Material

Resilience and flexibility of felt, rubber, or other padding materials allow them to be clamped in form block, cut straight down, and then released to produce straight clean tapered edge. With material held in slanted position, edge can be cut straight down; hence cut depth is minimum.

Mitchell, M. J.↗
NASA NTRS1987

Cutting Head for Ultrasonic Lithotripsy

Kidney stones lodged in urinary tract disintegrated with increased safety and efficiency by cutting head attached to end of vibrated wire probe. Aligns probe with stone and enables probe to vibrate long enough to disintegrate stone. Design of cutting head reduces risk of metal-fatigue-induced breakage of probe tip leaving metal fragments in urinary tract. Teeth of cutting head both seat and fragment kidney stone, while extension of collar into catheter lessens mechanical strain in probe wire, increasing probe life and lessening danger of in situ probe breakage.

Angulo, E. D.↗
NASA NTRS1987

Increasing Fatigue Lives of Laser-Cut Parts

Cut edges sanded to restore strength. Simple abrasion process removes transverse striations resulting from laser cutting of inconel 718 or equivalent alloy, increasing fatigue strengths of parts cut by laser beams. For stresses in range of 80 to 130 ksi (550 to 900 MPa) high cycle fatigue strengths restored to levels comparable to conventionally machined parts.

Glick, Edward W.↗
NASA NTRS1989

Enclosed Cutting-And-Polishing Apparatus

Proposed apparatus cuts and polishes specimens while preventing contamination of outside environment or of subsequent specimens processed in it. Designed for use in zero gravity but also includes features useful in cutting and polishing of toxic or otherwise hazardous materials on Earth. Includes remote manipulator for handling specimens, cutting and polishing wire, inlets for gas and liquid, and outlets for waste liquid and gas. Replaceable plastic liner surrounds working space.

Rossier, R. N.↗
NASA NTRS1990

Welding And Cutting A Nickel Alloy By Laser

Technique effective and energy-efficient. Report describes evaluation of laser welding and cutting of Inconel(R) 718. Notes that electron-beam welding processes developed for In-718, but difficult to use on large or complex structures. Cutting of In-718 by laser fast and produces only narrow kerf. Cut edge requires dressing, to endure fatigue.

Banas, C. M.↗
NASA NTRS1989

Impact of tether cutting on onboard navigation during the Tethered Satellite Mission-1

The first Tethered Satellite System mission (TSS-1) is manifested for Shuttle Flight STS-44 in January of 1991. The TSS mission presents a new challenge to engineers, requiring advanced guidance, navigation and control concepts. Current NASA flight rules require that the navigational state of the Orbiter at deorbit burn be known to an accuracy of 20 nautical miles. Response of the Shuttle crew to this contingency may involve cutting the tether prior to a complete retrieval. The degradation of the navigational state accuracy as modelled by Shuttle navigation system is examined. Responses to the loss of communication scenario are proposed for two cases. The first case examines navigational performance during a nominal attitude profile. The second case is identical to the first, with the inclusion of modelled tether electrodynamical forces. Comparisons of trajectories propagated from the onboard navigational state vector and a reference ephemeris state vector were performed, with the tether cut simulated at various points during the mission. Additionally, updates to the onboard navigational state via ground uplinks were provided prior to the assumed loss of communication. Through these comparisons, the onboard navigation state error was determined. Alternative responses result from efforts to minimize this error during the various phases of TSS-1 deployment. These results demonstrated existing NASA flight rules could be violated by cutting the tether, and suggests reponses to a loss of communications contingency to maintain a more accurate navigational state.

Pirker, Dana M.↗
NASA NTRS1991

Experimental investigations of the effects of cutting angle on chattering of a flexible manipulator

When a machine tool is mounted at the tip of a robotic manipulator, the manipulator becomes more flexible (the natural frequencies are lowered). Moreover, for a given flexible manipulator, its compliance will be different depending on feedback gains, configurations, and direction of interest. Here, the compliance of a manipulator is derived analytically, and its magnitude is represented as a compliance ellipsoid. Then, using a two-link flexible manipulator with an abrasive cut off saw, the experimental investigation shows that the chattering varies with the saw cutting angle due to different compliance. The main work is devoted to finding a desirable cutting angle which reduces the chattering.

Lew, J.↗
NASA NTRS1993

Self-pumped phase conjugation and four-wave mixing in 0- and 45-deg-cut n-type BaTiO3:Co

Relatively fast self-pumped phase-conjugate and four-wave-mixing rise times are reported in n-type cobalt-doped barium titanate. With the crystal oriented in a 45-deg cut as compared with the same crystal in a 0-deg cut we find a factor of 3 decrease in the 0-90-percent rise time to 800 ms with 25-mW input power at 514.5 nm. Also, the self-pumped phase-conjugate reflectivity increases from 20 to 40 percent. We deduce that the phase conjugation is from internally seeded stimulated photorefractive backscattering. The four-wave-mixing rise time of the 45-deg-cut crystal is 4 ms with a reflectivity of 48 percent when the pumping beams are derived from self-pumped phase conjugation that has an input power of 25 mW.

Garrett, M. H.↗
NASA NTRS1923

The Nichols Wing Cutting Equipment

Described here is wing cutting equipment for the economical production of metal wings for wind tunnel models. The machine will make any size of constant-section wing or strut up to one-sixth inch chord by 36-inch span and up to a thickness of one and one-quarter inches. It cuts a smooth, true model that is accurate to within two-thousandths of an inch on any ordinate. The holding jaws are so designed as to leave the model free of chip marks, and the only hand finishing necessary after the cutting is a rub with amunite to remove burrs. The actual change on ordinate in this finishing rub is less than .0002 inches.

Ford, James B↗
NASA NTRS1946

Stresses around large cut-outs in torsion boxes

The problem treated here is that of the stresses in a torsion box with a large rectangular cut-out. The theoretical treatment is confined to stresses termed the 'primary stresses.' Comparison of the theoretical results with strain gage data for a series of cut-outs indicates that the primary stresses are probably adequate for designing the major part of the structure, the only important exception being in the design of the cover sheet in the full section adjacent to the cut-out.

Kuhn, Paul↗
NASA NTRS1928

Some Factors Affecting the Reproducibility of Penetration and the Cut-Off of Oil Sprays for Fuel-injection Engines

This investigation was undertaken at the Langley Memorial Aeronautical Laboratory in connection with a general research on fuel-injection for aircraft. The purpose of the investigation was to determine the factors controlling the reproducibility of spray penetration and secondary discharges after cut-off. The development of single sprays from automatic injection valves was recorded by means of special high-speed photographic apparatus capable of taking 25 consecutive pictures of the moving spray at a rate of 4,000 per second. The effect of two types of injection valves, injection-valve tube length, initial pressure in the injection-valve tube, speed of the injection control mechanism, and time of spray cut-off, on the reproducibility of spray penetration, and on secondary discharges were investigated. It was found that neither type of injection valve materially affected spray reproducibility. The initial pressure in the injection-valve tube controlled the reproducibility of spray penetrations. An increase in the initial pressure or in the length of the injection-valve tube slightly increased the spray penetration within the limits of this investigation. The speed of the injection-control mechanism did not affect the penetration. Analysis of the results indicates that secondary discharges were caused in this apparatus by pressure waves initiated by the rapid opening of the cut-off valve. The secondary discharges were eliminated in this investigation by increasing the length of the injection-valve tube. (author)

Beardsley, E G↗
NASA NTRS1994

Ozone transport during a cut-off low event studied in the frame of the TOASTE program

A study of ozone transfer to the troposphere has been performed during two phases of the evolution of a cut-off low using both ozone vertical profiles and objective analysis of the ECMWF to compute potential vorticity distributions and air mass trajectories. Ozone profiles were measured by a ground based lidar system at the Observatoire de Haute Provence (OHP, 43 deg 55 N, 5 deg 42 E). A stratospheric ozone transport into the troposphere has been observed during a tropopause fold which occurred at the beginning of the cut-off low formation and during the erosion phase of the cut-off low. From the estimate of the maximum ozone content transferred to the troposphere, both mechanisms have the same order of magnitude of influence on the ozone flux to the troposphere. On a time scale of a few days, the correlation is very good between the potential vorticity and the ozone time evolution in the vicinity of the upper level frontal system.

Ancellet, G.↗
NASA NTRS1995

Cutting Tool For Shaving Weld Beads

Cutting tool proposed for use in shaving weld beads flush with adjacent surfaces of weldments. Modified version of commercial pneumatically driven rotary cutting tool, cutting wheel of which turns at speeds sufficient for machining nickel alloys, titanium, and stainless steels. Equipped with forward-mounted handle and rear-mounted skid plate to maximize control and reduce dependence on skill of technician.

Hoffman, David S.↗
NASA NTRS2002

Initiation of Coronal Mass Ejections by Tether-Cutting Reconnection

We present and interpret examples of the eruptive motion and flare brightening observed in the onset of magnetic explosions that produce coronal mass ejections. The observations are photospheric magnetograms and sequences of coronal and/or chromospheric images. In our examples, the explosion is apparently driven by the ejective eruption of a sigmoidal sheared-field flux rope from the core of an initially closed bipole. This eruption is initiated (triggered and unleashed) by reconnection located either (1) internally, low in the sheared core field, or (2) externally, at a magnetic null above the closed bipole. The internal reconnection is commonly called 'tether-cutting" reconnection, and the external reconnection is commonly called "break-out' reconnection. We point out that break-out reconnection amounts to external tether cutting. In one example, the eruptive motion of the sheared core field starts several minutes prior to any detectable brightening in the coronal images. We suggest that in this case the eruption is triggered by internal tether-cutting reconnection that at first is too slow and/or too localized to produce detectable heating in the coronal images. This work is supported by NASA's Office of Space Science through its Solar & Heliospheric Physics Supporting Research & Technology program and its Sun-Earth Connection Guest Investigator program.

Moore, Ronald L.↗
NASA NTRS2002

Generalized interactions using virtual tools within the spring framework: cutting

We present schemes for real-time generalized mesh cutting. Starting with the a basic example, we describe the details of implementing cutting on single and multiple surface objects as well as hybrid and volumetric meshes using virtual tools with single and multiple cutting surfaces. These methods have been implemented in a robust surgical simulation environment allowing us to model procedures ranging from animal dissection to cleft lip correction.

Feedback↗
NASA NTRS2005

Cutting Silica Aerogel for Particle Extraction

The detailed laboratory analyses of extraterrestrial particles have revolutionized our knowledge of planetary bodies in the last three decades. This knowledge of chemical composition, morphology, mineralogy, and isotopics of particles cannot be provided by remote sensing. In order to acquire these detail information in the laboratories, the samples need be intact, unmelted. Such intact capture of hypervelocity particles has been developed in 1996. Subsequently silica aerogel was introduced as the preferred medium for intact capturing of hypervelocity particles and later showed it to be particularly suitable for the space environment. STARDUST, the 4th NASA Discovery mission to capture samples from 81P/Wild 2 and contemporary interstellar dust, is the culmination of these new technologies. In early laboratory experiments of launching hypervelocity projectiles into aerogel, there was the need to cut aerogel to isolate or extract captured particles/tracks. This is especially challenging for space captures, since there will be many particles/tracks of wide ranging scales closely located, even collocated. It is critical to isolate and extract one particle without compromising its neighbors since the full significance of a particle is not known until it is extracted and analyzed. To date, three basic techniques have been explored: mechanical cutting, lasers cutting and ion beam milling. We report the current findings.

Tsou, P.↗
NASA NTRS2008

Output-Adaptive Tetrahedral Cut-Cell Validation for Sonic Boom Prediction

A cut-cell approach to Computational Fluid Dynamics (CFD) that utilizes the median dual of a tetrahedral background grid is described. The discrete adjoint is also calculated, which permits adaptation based on improving the calculation of a specified output (off-body pressure signature) in supersonic inviscid flow. These predicted signatures are compared to wind tunnel measurements on and off the configuration centerline 10 body lengths below the model to validate the method for sonic boom prediction. Accurate mid-field sonic boom pressure signatures are calculated with the Euler equations without the use of hybrid grid or signature propagation methods. Highly-refined, shock-aligned anisotropic grids were produced by this method from coarse isotropic grids created without prior knowledge of shock locations. A heuristic reconstruction limiter provided stable flow and adjoint solution schemes while producing similar signatures to Barth-Jespersen and Venkatakrishnan limiters. The use of cut-cells with an output-based adaptive scheme completely automated this accurate prediction capability after a triangular mesh is generated for the cut surface. This automation drastically reduces the manual intervention required by existing methods.

Park, Michael A.↗