Search NASA⌕ Search

SEARCH · Search NASA

Results for “Engineer Shuttle”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS2010

Space Shuttle Main Engine (SSME) Systems Operation Overview and Evolution

The Space Shuttle Main Engine (SSME) is a large thrust class, reusable, staged combustion cycle rocket engine employing liquid hydrogen and liquid oxygen propellants. A cluster of three SSMEs is used on every space shuttle mission to propel the space shuttle orbiter vehicle into low earth orbit. Development of the SSME began in the early 70's and the first flight of the space shuttle occurred in 1981. Today, the SSME has accrued over one million seconds of ground test and flight operational time, launching 129 space shuttle missions. The systems operation of the SSME was developed and evolved to support the specific requirements of the Space Shuttle Program (SSP). This paper provides a systems operation overview of the SSME, including: engine cycle, propellant flowpaths, and major components; control system; operations during pre-start, start, mainstage, and shutdown phases; launch commit criteria (LCCs) and operational redlines. Furthermore, this paper will discuss how changes to the SSME over its history have impacted systems operations.

Benefield, Philip A.↗
NASA NTRS1981

Space shuttle main engine controller

A technical description of the space shuttle main engine controller, which provides engine checkout prior to launch, engine control and monitoring during launch, and engine safety and monitoring in orbit, is presented. Each of the major controller subassemblies, the central processing unit, the computer interface electronics, the input electronics, the output electronics, and the power supplies are described and discussed in detail along with engine and orbiter interfaces and operational requirements. The controller represents a unique application of digital concepts, techniques, and technology in monitoring, managing, and controlling a high performance rocket engine propulsion system. The operational requirements placed on the controller, the extremely harsh operating environment to which it is exposed, and the reliability demanded, result in the most complex and rugged digital system ever designed, fabricated, and flown.

Mattox, R. M.↗
NASA NTRS1983

Space Shuttle Main Engine /SSME/ - The 'maturing' process

The basic Space Shuttle Main Engine (SSME) concept called for an operational life of 55 missions, as well as an exceptionally high specific impulse. While these requirements are considered achievable in the cases of the basic engine structure, powerhead, main combustion chamber, propellant ducts, hydraulic lines and engine controller, other components may experience excessive wear and deterioration and may not achieve specification life without removal and overhaul. Most SSME components have been designed as line replaceable units, which have demonstrated good operational durability and will meet flight certification requirement upgrading. The Flight Confidence Program of the SSME test program currently being instituted will recertify existing engines for use in more than the 10 flights stipulated until now. The testing of two engines in repeated cycles should add 10 flights for every two successfully completed certification cycles.

Dankhoff, W.↗
NASA NTRS1985

Aerodynamic evaluation of the redesigned Space Shuttle Main Engine hot-gas manifold

The current Space Shuttle Main Engine hot-gas manifold configuration contains three transfer ducts connecting the fuel bowl and the main injector torus. For the current study, a new hot-gas manifold was designed to improve on a previously tested two-duct concept. This was accomplished by eliminating separated flow regions, reducing local velocities, and providing as uniform a flowfield as possible. The two-duct hot-gas manifold tested in this study showed significant improvement over the existing three-duct design. The circumferential pressure gradient was reduced by 67 percent. The system total pressure loss from the discharge of the 180-degree turn to the transfer duct exit was 60 percent less than with the three duct hot gas manifold. Although only limited fluctuating pressure data were taken in the main injector, indications are that the environment there has been improved.

Vogt, S. T.↗
NASA NTRS1986

Numerical analysis of the three-dimensional flow in the main injector assembly of the Space Shuttle Main Engine

The Main Injector Assembly of the Space Shuttle Main Engine supplies the propellants to the Main Combustion Chamber through a large number of vertical injector elements. The gas flow around these elements (LOX posts) is three-dimensional, turbulent and compressible. This paper presents the results of numerical modeling of the hot and cool sections of the Main Injector Assembly and shows that the shields on the outermost row of injector elements affect the flow and the pressure drop in the hot section significantly. It is suggested that appropriate experiments are undertaken to verify the predictions.

Mukerjee, T.↗
NASA NTRS1986

Load cell verification of the uprated high pressure oxygen turbopump for the Space Shuttle Main Engine

The high pressure turbomachinery of the Space Shuttle Main Engine has the highest power-to-weight ratio of any operational machine known. Subsynchronous rotor whirl of the high pressure oxygen turbopump occurred in development testing at full-power level (109 percent thrust). The means by which the turbopump was successfully uprated is presented herein. The subsynchronous motion was determined to be driven by impeller destabilizing forces in combination with low net damping and bearing degradation. The degradation resulted from ball wear due primarily to an excessive loading condition of operating too near the lightly damped rotor second critical speed while under a large static load and, secondarily, from reverse bearing loading or loss of internal clearance and coolant during simulated flight conditions. The rotor response was reduced by stiffening the shaft and supports, optimizing the stiffness and damping of annular seals, and increasing the bearing deadband. The uprated oxygen turbopump configuration was verified by converting the pump and bearing support into a load cell for the purpose of systematically quantifying the load reduction benefits relative to baseline turbopumps. The damped second critical speed margin and the load sharing have been substantially improved which has resulted in reduced bearing loads for improved service life of the machine at full-power level.

Beatty, R. F.↗
NASA NTRS1988

The simulation of the alternate turbopump development high pressure oxygen and fuel turbopumps for the space shuttle main engine using the Shaberth computer program

The Space Shuttle Main Engine (SSME) is basically comprised of a combustion chamber and nozzle, high and low pressure oxygen turbopumps and high and low pressure fuel turbopumps. In the current configuration, the high pressure fuel (HPTFP) and high pressure oxygen turbopumps (HPOTP) have experienced a history of ball bearing wear. The wear problem can be attributed to numerous factors including the hydrodynamic axial and radial loads caused by the flow of liquid oxygen and liquid hydrogen through the turbopump impellers and turbine. Also, friction effects between the rolling elements, races, and cage can create thermally induced bearing geometry changes. To alleviate some of the current configuration problems, an alternate turbopump development (ATD) was proposed. However, the ATD HPOTP and HPTFP are constrained to operate interchangeably with the current turbopumps, thus, the operation conditions must be similar. The ATD configuration features a major change in bearings used to support the integrated shaft, impeller, and turbine system. A single ball and single roller will replace the pump-end and turbine and duplex ball bearings. The Shaft-Bearing-Thermal (SHABERTH) computer code was used to model the ATD HPOTP and ATD HPFTP configurations. A two bearing model was used to simulate the HPOTP and HPFTP bearings and shaft geometry. From SHABERTH, a comparison of bearing reaction loads, frictional heat generation rates, and Hertz contact stresses will be attempted with analysis at the 109 percent and 65 percent power levels.

Mcdonald, Gary H.↗
NASA NTRS1989

Iterative procedures for space shuttle main engine performance models

Performance models of the Space Shuttle Main Engine (SSME) contain iterative strategies for determining approximate solutions to nonlinear equations reflecting fundamental mass, energy, and pressure balances within engine flow systems. Both univariate and multivariate Newton-Raphson algorithms are employed in the current version of the engine Test Information Program (TIP). Computational efficiency and reliability of these procedures is examined. A modified trust region form of the multivariate Newton-Raphson method is implemented and shown to be superior for off nominal engine performance predictions. A heuristic form of Broyden's Rank One method is also tested and favorable results based on this algorithm are presented.

Santi, L. Michael↗
NASA NTRS1992

Test results of the highly instrumented Space Shuttle Main Engine

Test results of a highly instrumented Space Shuttle Main Engine (SSME) are presented. The instrumented engine, when combined with instrumented high pressure turbopumps, contains over 750 special measurements, including flowrates, pressures, temperatures, and strains. To date, two different test series, accounting for a total of sixteen tests and 1,667 seconds, have been conducted with this engine. The first series, which utilized instrumented turbopumps, characterized the internal operating environment of the SSME for a variety of operating conditions. The second series provided system-level validation of a high pressure liquid oxygen turbopump that had been retrofitted with a fluid-film bearing in place of the usual pump-end ball bearings. Major findings from these two test series are highlighted in this paper. In addition, comparisons are made between model predictions and measured test data.

Mcconnaughey, H. V.↗
NASA NTRS1996

The shuttle main engine: A first look

Anyone entering the Space Shuttle Main Engine (SSME) team attends a two week course to become familiar with the design and workings of the engine. This course provides intensive coverage of the individual hardware items and their functions. Some individuals, particularly those involved with software maintenance and development, have felt overwhelmed by this volume of material and their lack of a logical framework in which to place it. To provide this logical framework, it was decided that a brief self-taught introduction to the overall operation of the SSME should be designed. To aid the people or new team members with an interest in the software, this new course should also explain the structure and functioning of the controller and its software. This paper presents a description of this presentation.

Schreur, Barbara↗
NASA NTRS1984

Rotordynamic Characteristics of the HPOTP (High Pressure Oxygen Turbopump) of the SSME (Space Shuttle Main Engine)

Rotational stability of turbopump components in the space shuttle main engine was studied via analysis of component and structural dynamic models. Subsynchronous vibration caused unacceptable migration of the rotor/housing unit with unequal load sharing of the synchronous bearings that resulted in the failure of the High Pressure Oxygen Turbopump. Linear analysis shows that a shrouded inducer eliminates the second critical speed and the stability problem, a stiffened rotor improves the rotordynamic characteristics of the turbopump, and installing damper boost/impeller seals reduces bearing loads. Nonlinear analysis shows that by increasing the "dead band' clearances, a marked reduction in peak bearing loads occurs.

Childs, D. W.↗
NASA NTRS1984

Experimental evaluation of an advanced Space Shuttle Main Engine hot-gas manifold design concept

The Space Shuttle Main Engine's hot gas manifold (HGM) has been the subject of an experimental study aimed at the establishment of an aerodynamic data base to support the development of an advanced, three-dimensional, fluid dynamic analysis computer model. The advanced HGM design used in the study demonstrated improved flow uniformity in the fuel-side turbine exit and transfer duct exit regions. Major modifications were incorporated in the HGM flow test article model, using two large transfer ducts on the fuel turbine side in place of the three small transfer ducts of the present design. The HGM flow field data were found to be essentially independent of Reynolds number over the range examined.

Pelaccio, D. G.↗
NASA NTRS1987

Characteristics of Space Shuttle Main Engine failures

During development and operation of the Space Shuttle Main Engine (SSME), 27 ground test failures of sufficient severity to be termed 'major incident' have occurred. Resourecs including NASA Failure Investigation Board reports, contractor failure reports, originally recorded data, along with engineering notes, data bases, and presentations connected with the failures were available for compilation into the engine failure review presented in this paper. Most SSME failures were a result of design deficiencies stemming from inadequate definition of dynamic loads. High cycle fatigue was the most frequent mechanism leading to failure. Eighteen of the 27 failures occurred during constant power level operation. Formal board reports were not available for all failures. Therefore, the failure history presented in this paper is not complete or of uniform quality.

Cikanek, Harry A., III↗
NASA NTRS1987

Space shuttle main engine vibration data base

In order to evaluate Space Shuttle Main Engine (SSME) vibration data without having to constantly replay analog tapes, the SSME Vibration Data Base was developed. This data base contains data that have been digitized at a high sample rate for the entire test duration. It provides quick and efficient recall capabilities for numerious computation and display routines. The data base components are described as well as some of the compution and display features.

Lewallen, Pat↗
NASA NTRS1987

Modal survey tests for high-frequency vibration analysis of the Space Shuttle Main Engine

Variations in the modal characteristics of different Space Shuttle Main Engines (SSMEs) are presented herein to study their structural dynamics vibrations, especially under fluid/structure interaction. The results of extensive modal survey tests and analysis relative to significant features in the modal characteristics of different powerheads and components are discussed.

Panossian, H. V.↗
NASA NTRS1991

A simplified dynamic model of the Space Shuttle main engine

A simplified model is presented of the space shuttle main engine (SSME) dynamics valid within the range of operation of the engine. This model is obtained by linking the linearized point models obtained at 25 different operating points of SSME. The simplified model was developed for use with a model-based diagnostic scheme for failure detection and diagnostics studies, as well as control design purposes.

Duyar, Ahmet↗
NASA NTRS1993

Study of hydraulic actuation system for Space Shuttle main engine propellant valves

Recent performance concerns involving the Space Shuttle Main Engine Propellant Valve Actuator assemblies prompted the NASA Marshall Space Flight Center to request an independent design assessment. Moog Inc. responded to this request and received a study contract with objectives of increasing valve reliability, decreasing maintenance costs while preserving the existing design interfaces. The results of the Propellant Valve Actuation System review focus on contamination control and the bypass valve design. Three proof of concept bypass valves employing design changes were built and successfully tested. Test results are presented.

Ewel, Bob↗