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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6

Hydrogen Safety Training for Researchers

LLNL has been conducting hydrogen research for more than 50 years, starting with national security applications and continuing with hydrogen energy research. For many of these years, LLNL was designated as the pressure safety training facility for the whole DOE complex and other government institutions such as NASA. Many technicians and researchers visited LLNL to receive appropriate training on many aspects of pressure safety, including hydrogen technology, cryogenics, leak detection, and vacuum technology. The national security hydrogen and high-pressure research conducted at LLNL demanded unique testing facilities, and these were built with funding from DOE Defense Programs. These facilities include a high pressure laboratory equipped with 4 hydrogencompatible test cells, each rated for 80,000 psi, and 4 pounds of TNT equivalent stored energy. LLNL also has a high explosive test facility (Site 300) for high-energy experiments with many pounds of TNT equivalent and many kilograms of hydrogen. Experiments in Site 300 are typically conducted in outdoor firing tables and monitored from the safety of a bunker. The remote location of this facility protects employees and property from any hazard. These unique facilities and the expertise necessary to operate them are now being made available for hydrogen energy research through the development of training materials that may contribute to safe operation within the many institutions working for the hydrogen program.

08 HYDROGEN↗

Considerations in Execution of High Temperature Steam Oxidation Testing

The Fuel Cycle Research and Development program’s Advanced Fuels Campaign is currently supporting a range of experimental efforts aimed at development and qualification of so-called ‘accident tolerant’ nuclear fuel forms. Numerous criteria have been developed by which proposed systems will be investigated; foremost among these will be their resistance to oxidation at high temperatures by steamdominated atmospheres. Experimental characterization of the various proposed systems is currently ongoing at numerous national laboratories as well as at industrial and university partners using a wide range of different laboratory equipment and techniques. This requires consideration of differences that may develop among test protocols due to both intrinsic (e.g. differences between experimental capabilities) and extrinsic (e.g. methodology of test execution) factors. These are essential to understand to provide confidence across institutions in the data collected if it is used to justify resources for further investigation. The focus of this document is to provide an initial discussion of factors that may play a role in governing the observed oxidation of a test sample. It will remain up to the principle investigator to judge whether a specific factor discussed is directly applicable to the system under investigation. The purpose of the specific experiment must also guide determination of whether a given factor requires careful consideration or not.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Multivariate Statistical Analysis of Orthogonal Mass Spectral Data for the Identification of Chemical Attribution Signatures of 3-Methylfentanyl

Critical to many modern forensic investigations is the chemical attribution of the origin of an illegal drug. This process greatly relies on identification of compounds indicative of its clandestine or commercial production. The results of these studies can yield detailed information on method of manufacture, sophistication of the synthesis operation, starting material source, and final product. In the present work, chemical attribution signatures (CAS) associated with the synthesis of the analgesic 3- methylfentanyl, N-(3-methyl-1-phenethylpiperidin-4-yl)-N-phenylpropanamide, were investigated. Six synthesis methods were studied in an effort to identify and classify route-specific signatures. These methods were chosen to minimize the use of scheduled precursors, complicated laboratory equipment, number of overall steps, and demanding reaction conditions. Using gas and liquid chromatographies combined with mass spectrometric methods (GC-QTOF and LC-QTOF) in conjunction with inductivelycoupled plasma mass spectrometry (ICP-MS), over 240 distinct compounds and elements were monitored. As seen in our previous work with CAS of fentanyl synthesis the complexity of the resultant data matrix necessitated the use of multivariate statistical analysis. Using partial least squares discriminant analysis (PLS-DA), 62 statistically significant, route-specific CAS were identified. Statistical classification models using a variety of machine learning techniques were then developed with the ability to predict the method of 3-methylfentanyl synthesis from three blind crude samples generated by synthetic chemists without prior experience with these methods.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Steam Oxidation Testing in the Severe Accident Test Station

After the March 2011 accident at Fukushima Daiichi, Oak Ridge National Laboratory (ORNL) began conducting high temperature steam oxidation testing of candidate materials for accident tolerant fuel (ATF) cladding in August 2011 [1-11]. The ATF concept is to enhance safety margins in light water reactors (LWR) during severe accident scenarios by identifying materials with 100× slower steam oxidation rates compared to current Zr-based alloys. In 2012, the ORNL laboratory equipment was expanded and made available to the entire ATF community as the Severe Accident Test Station (SATS) [4,12]. Compared to the current UO2/Zr-based alloy fuel system, an ATF alternative would significantly reduce the rate of heat and hydrogen generation in the core during a coolant-limited severe accident [13-14]. The steam oxidation behavior of candidate materials is a key metric in the evaluation of ATF concepts and also an important input into models [15-17]. However, initial modeling work of FeCrAl cladding has used incomplete information on the physical properties of FeCrAl. Also, the steam oxidation data being collected at 1200°-1700°C is unique as no prior work has considered steam oxidation of alloys at such high temperatures. Also, because many accident scenarios include steadily increasing temperatures, the required data are not traditional isothermal exposures but exposures with varying “ramp” rates. In some cases, the steam oxidation behavior has been surprising and difficult to interpret. Thus, more fundamental information continues to be collected. In addition, more work continues to focus on commercially-manufactured tube material. This report summarizes recent work to characterize the behavior of candidate alloys exposed to high temperature steam, evaluate steam oxidation behavior in various ramp scenarios and continue to collect integral data on FeCrAl compared to conventional Zr-based cladding.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Steam Oxidation and Burst Testing in the Severe Accident Test Station

Within six months of the March 2011 nuclear accident at Fukushima Daiichi, research began at Oak Ridge National Laboratory (ORNL) to simulate the high temperature steam oxidation accident conditions and identify potential accident tolerant fuel (ATF) cladding [1-14]. The ORNL laboratory equipment for steam oxidation equipment was expanded and made available to the entire ATF research community as the Severe Accident Test Station (SATS) in 2012 [5,1 5], including the capability to conduct the standard integral loss of coolant accident (LOCA) experiment [9]. A second SATS has now been deployed in an ORNL hot cell for handling irradiated specimens including reprocessed UO 2 /Zr fuel [16].

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Shaping the Future of Self-Driving Autonomous Laboratories Workshop

The "Shaping the Future of Self-Driving Autonomous Laboratories" workshop, held in Denver on November 7-8, 2024, brought together leading experts from materials science and computing to address the growing need to revolutionize scientific research through AI-driven autonomous laboratories. The workshop identified critical challenges, including the integration of heterogeneous data, development of AI systems that understand fundamental physical principles, and comprehensive safety protocols. Key recommendations emerged around developing universal laboratory equipment interfaces, implementing automated metadata collection systems, and creating hybrid AI approaches that combine data-driven learning with scientific principles. The workshop emphasized maintaining human oversight while leveraging automation, transforming scientific education to prepare the next generation of researchers, and establishing a national consortium leveraging DOE facilities as anchors for broader collaboration with academia and industry. Participants stressed the urgency of addressing the growing disconnect between human decision-making timescales and modern instrumentation capabilities, highlighting the need for strategic automation while preserving essential human insight and oversight in the research process.

36 MATERIALS SCIENCE↗

Rapid Alloy Surface Engineering through Closed-Vessel Reagent Pyrolysis

For rapid surface engineering of Cr-containing alloys by low-temperature nitrocarburization, we introduce a process based on pyrolysis of solid reagents, e.g., urea, performed in an evacuated closed vessel. Upon heating to temperatures high enough for rapid diffusion of interstitial solute, but low enough to avoid second-phase precipitation, the reagent is pyrolyzed to a gas atmosphere containing molecules that (i) activate the alloy surface by stripping away the passivating Cr 2 O 3 -rich surface film (diffusion barrier) and (ii) rapidly infuse carbon and nitrogen into the alloy. We demonstrate quantitatively that this method can generate a subsurface zone with concentrated carbon and nitrogen comparable to what can be accomplished by established (e.g., gas-phase- or plasma-based) methods, but with significantly reduced processing time. As another important difference to established gas-phase processing, the interaction of gas molecules with the alloy surface can have auto-catalytic effects by altering the gas composition in a way that accelerates solute infusion by providing a high activity of HNCO. The new method lends itself to rapid experimentation with a minimum of laboratory equipment.

36 MATERIALS SCIENCE↗

PLA Renewable Bio Polymer Based Solid-State Gamma Radiation Detector-Dosimeter for Biomedical and Nuclear Industry Applications

Polylactic acid (PLA) as a “green,” renewable corn-soy based polymer resin was assessed as a novel solid-state detector for rapid-turnaround gamma radiation dosimetry in the 1–100 kGy range–of significant interest in biomedical and general nuclear industry applications. Co-60 was used as the source of gamma photons. It was found that PLA resin responds well in terms of rheology and porosity metrics with an absorbed gamma dose (Dg). In this work, rheological changes were ascertained via measuring the differential mass loss ratio (MLR) of irradiated PLA placed within PTFE-framed (40 mm × 20 mm × 0.77 mm) cavities bearing ~0.9 g of PLA resin and pressed for 12–16 min in a controlled force hot press under ~6.6 kN loading and platens heated to 227 °C for the low Dg range: 0–11 kGy; and to 193 °C for the extended Dg range: 11–120 kGy. MLR varied quadratically from 0.05 to ~0.2 (1σ ~ 0.007) in the 0–11 kGy experiments, and from 0.05 to ~0.5 (1σ ~0.01) in the 0–120 kGy experiments. Rheological changes from gamma irradiation were modeled and simultaneously correlated with void-pocket formations, which increase with Dg. A single PLA resin bead (~0.04 g) was compressed 5 min at 216 °C in 0–16 kGy experiments, and compressed 2 min at 232 °C in the 16–110 kGy experiments, to form sturdy ~100 µm thick wafers in the same press. Aggregate coupon porosity was then readily measurable with conventional optical microscope imaging and analyzed with standard image processing; this provided complementary data to MLR. Average porosity vs. dose varied quadratically from ~0 to ~15% in the 0–16 kGy range and from ~0 to ~18% over the 16–114 kGy range. These results provide evidence for utilizing “green”/renewable (under $0.01) PLA resin beads for rapid and accurate (+/-5–10%) gamma dosimetry over a wide 0–120 kGy range, using simple to deploy mass and void measuring techniques using common laboratory equipment.

61 RADIATION PROTECTION AND DOSIMETRY↗

Cell-free Protein Expression Using the Rapidly Growing Bacterium Vibrio natriegens

The marine bacterium Vibrio natriegens has garnered considerable attention as an emerging microbial host for biotechnology due to its fast growth rate. A general protocol is described for the preparation of V. natriegens crude cell extracts using common laboratory equipment. This high yielding protocol has been specifically optimized for user accessibility and reduced cost. Cell-free protein synthesis (CFPS) can be carried out in small scale 10 μL batch reactions in either a 96- or 384-well format and reproducibly yields concentrations of > 260 μg/mL super folder GFP (sfGFP) within 3 h. Overall, crude cell extract preparation and CFPS can be achieved in 1-2 full days by a single user. This protocol can be easily integrated into existing protein synthesis pipelines to facilitate advances in bio-production and synthetic biology applications.

59 BASIC BIOLOGICAL SCIENCES↗

Defining the Difference Between Laboratory and Field-Generated Foamed Cement

Foamed cement has been used extensively across a variety of applications for oil and gas well cementing, including deepwater riserless cementing, low fracture gradient cementing, horizontal well cementing, steam injection well cementing, and high-pressure/high-temperature (HP/HT) cementing. When using foamed cement, laboratory testing is used to estimate the performance characteristics of foamed cement slurries that are designed for well applications. It is well known that significant differences exist between the methods used to generate foamed cement in the laboratory and those used to generate foamed cement for field applications. The implications of these differences on foamed slurry characteristics (e.g., bubble size distribution) and performance properties (e.g., stability, permeability, mechanical properties) has not been well analyzed or well understood. This paper documents a project that was undertaken through a joint effort between API Sub-Committee 10 and the National Energy Technology Laboratory (NETL) to examine the differences between foamed slurries generated with laboratory equipment and field foamed cementing equipment. Methods for generating and capturing foamed cement samples using field equipment are discussed, as well as analytical methods for evaluating the characteristics of foamed cements. References to the resulting data are provided. Finally, conclusions and recommendations are presented that were developed during the course of the project.

02 PETROLEUM↗

Medical technology advances from space research.

NASA-sponsored medical R & D programs for space applications are reviewed with particular attention to the benefits of these programs to earthbound medical services and to the general public. Notable among the results of these NASA programs is an integrated medical laboratory equipped with numerous advanced systems such as digital biotelemetry and automatic visual field mapping systems, sponge electrode caps for electroencephalograms, and sophisticated respiratory analysis equipment.

Pool, S. L.↗

Interdisciplinary research concerning the nature and properties of ceramic materials

Research projects involving the development of ceramic materials are discussed. The following areas of research are reported: (1) refractory structural ceramics, (2) solid electrolyte ceramics, and (3) ceramic processing. The laboratory equipment used and the procedures followed for various development and evaluation techniques are described.

Mueller, J. I.↗

AC impedance of silicon solar cells.

The equivalent source impedance of a solar array is an important parameter in the design and analysis of solar array power conditioning equipment. Laboratory impedance tests have been performed on individual silicon solar cells and the test results have been correlated with P-N junction theory as developed by Shockley. The impedance has been broken into resistive and reactive components. The impedance has been expressed as a function of DC operating point and frequency. A practical application of the individual cell characteristics is presented in a solar array simulator design.

Zerbel, D. W.↗

Contributions to the study of inductive transducers for measuring the amplitude of vibrations in solid media

The design and construction of inductive transducers for measuring the vibrations in metal bars at ultrasonic frequencies are discussed. Illustrations of the inductive transducers are provided. The quantitative relations that are useful in designing the transducers are analyzed. Mathematical models are developed to substantiate the theoretical considerations. Results obtained with laboratory equipment in testing specified metal samples are included.

Dragan, O.↗