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At least 109 records · Page 6

On the Equivalence of Gas and Liquid Leak Flow Rates for Application to Propulsion and Propellant Transfer Systems

The equivalence of leak rates for gas flow and liquid flow through an arbitrary small leak size in pressurized systems has been investigated theoretically and experimentally. Measurements were taken for gaseous helium (GHe) rates and water flow issuing from the same leak configuration. The predictions for the correlation of GHe leak rates to water leak rates have been satisfactorily compared with present test data and those of other investigators over a wide range leak flow rates (many orders of magnitude) corresponding to a wide range of leak sizes (0.1 m to 0.1 mm). The results show that at extremely small leak sizes (sub-micron range), the effects of Knudsen number in the free molecular regime (rarefied gases) become important. By a proper scaling procedure, the measured flow rate for water could be applied to equivalent propellant leaks in flight operations. In the present tests the micro-channel range of the leak size is satisfactorily simulated by repeatable precision set needle position valve. Test results show that in general the theoretical model predicts the data reasonably well for GHe flow rates in the range of 0.001 to 1 sccs. Outside this range of GHe flow rates some adjustments (improvements) to the analytical model are required along with further testing.

Max Kandula↗

Mass flow measurement of liquid cryogens using the triboelectric effect

A cross correlator technique using triboelectric technology has been shown to be a feasible method to measure liquid flow rate for liquid nitrogen and JP4 jet fuel. This technology, invented and pioneered by Auburn International, Inc., is also expected to be suitable for use with all other insulating liquids and cryogens. The technology described is particularly well suited for cryogenic use, since the sensor is non-contacting and non-intrusive, and therefore, causes no additional pressure drop within the flow stream. Further development of the in-line sensor is required to produce a prototypical version for the test purposes under SSME fuel flow conditions. However, with the knowledge gained from this feasibility study, it is very likely that an acceptable sensor design for a full test bed evaluation could be produced.

Dechene, Ronald L.↗

Velocity Vector Field Visualization of Flow in Liquid Acquisition Device Channel

A capillary flow liquid acquisition device (LAD) for cryogenic propellants has been developed and tested in NASA Glenn Research Center to meet the requirements of transferring cryogenic liquid propellants from storage tanks to an engine in reduced gravity environments. The prototypical mesh screen channel LAD was fabricated with a mesh screen, covering a rectangular flow channel with a cylindrical outlet tube, and was tested with liquid oxygen (LOX). In order to better understand the performance in various gravity environments and orientations at different liquid submersion depths of the screen channel LAD, a series of computational fluid dynamics (CFD) simulations of LOX flow through the LAD screen channel was undertaken. The resulting velocity vector field visualization for the flow in the channel has been used to reveal the gravity effects on the flow in the screen channel.

McQuillen, John B.↗

A visual study of radial inward choked flow of liquid nitrogen.

Data and high speed movies were acquired on pressurized subcooled liquid nitrogen flowing radially inward through a 0.0076 cm gap. The stagnation pressure ranged from 0.7 to 4 MN/sq m. Steady radial inward choked flow appears equivalent to steady choked flow through axisymmetric nozzles. Transient choked flows through the radial gap are not uniform and the discharge pattern appears as nonuniform impinging jets. The critical mass flow rate data for the transient case appear different from those for the steady case. On the mass flow rate vs pressure map, the slope and separation of the isotherms appear to be less for transient than for steady radial choked flow.

Hendricks, R. C.↗

Low rate flow switch can be used for gas or liquid

Flow switch operable at low flow rates is used for detecting the flow of a water coolant in a vacuum deposition apparatus. This switch utilizes one or more reed switches which are actuated by a sliding magnet.

Bates, E. T., Jr.↗

Experiments on Heat Transfer in a Thin Liquid Film Flowing Over a Rotating Disk

An experimental study of heat transfer into a thin liquid film on a rotating heated disk is described. Deionized water was introduced at the center of a heated. horizontal disk with a constant film thickness and uniform radial velocity. Radial distribution of the disk surface temperatures was measured using a thermocouple/slip ring arrangement. Experiments were performed for a range of liquid flow rates between 3.01pm and 15.01pm. The angular speed of the disk was varied from 0 rpm to 500 rpm. The local heat transfer coefficient was determined based on the heat flux supplied to the disk and the temperature difference between the measured disk surface temperature and the liquid entrance temperature onto the disk. The local heat transfer coefficient was seen to increase with increasing flow rate as well as increasing angular velocity of the disk. Effect of rotation on heat transfer was largest for the lower liquid flow rates with the effect gradually decreasing with increasing liquid flow rates. Semi-empirical correlations are presented in this study for the local and average Nusselt numbers.

Sankaran, Subramanian↗

Geometry of thin liquid sheet flows

Incompresible, thin sheet flows have been of research interest for many years. Those studies were mainly concerned with the stability of the flow in a surrounding gas. Squire was the first to carry out a linear, invicid stability analysis of sheet flow in air and compare the results with experiment. Dombrowski and Fraser did an experimental study of the disintegration of sheet flows using several viscous liquids. They also detected the formulation of holes in their sheet flows. Hagerty and Shea carried out an inviscid stability analysis and calculated growth rates with experimental values. They compared their calculated growth rates with experimental values. Taylor studied extensively the stability of thin liquid sheets both theoretically and experimentally. He showed that thin sheets in a vacuum are stable. Brown experimentally investigated thin liquid sheet flows as a method of application of thin films. Clark and Dumbrowski carried out second-order stability analysis for invicid sheet flows. Lin introduced viscosity into the linear stability analysis of thin sheet flows in a vacuum. Mansour and Chigier conducted an experimental study of the breakup of a sheet flow surrounded by high-speed air. Lin et al. did a linear stability analysis that included viscosity and a surrounding gas. Rangel and Sirignano carried out both a linear and nonlinear invisid stability analysis that applies for any density ratio between the sheet liquid and the surrounding gas. Now there is renewed interest in sheet flows because of their possible application as low mass radiating surfaces. The objective of this study is to investigate the fluid dynamics of sheet flows that are of interest for a space radiator system. Analytical expressions that govern the sheet geometry are compared with experimental results. Since a space radiator will operate in a vacuum, the analysis does not include any drag force on the sheet flow.

Chubb, Donald L.↗

Critical Velocity in Open Capillary Channel Flows

We investigate forced liquid flows through open capillary channels with free surfaces experimentally. The experiments were performed under low gravity conditions in the Bremen Drop Tower and on board the sounding rocket TEXUS-37. Open capillary channels (vanes) are used in surface tension tanks to transport the propellant and to provide a flow path for the bubble-free liquid supply to the thrusters. Since the free surfaces can only withstand a certain pressure differential between the liquid and ambient, the flow rate in the channel is limited. The maximum flow rate is achieved when the surfaces collapse and gas is ingested into the outlet. Since experimental and theoretical data of this flow rate limitation is lacking, the safety factors for the application of vanes in surface tension tanks must be unnecessary high. The aim of the investigation is to determine the maximum liquid flow rate and the corresponding critical flow velocity. The characteristic nondimensional parameters, OHNESORGE number, and gap ratio, cover a wide range of usual vanes. For the theoretical approach a one-dimensional momentum balance was set up. The numerical solution yields the maximum volume flux and the position of the free surface in good agreement with the experiments.

Rosendahl, Uwe↗

Microfluidic liquid-liquid contactor

An assembly comprises a first liquid guide having an inlet, an outlet, and a liquid-conducting layer comprising a first material. The liquid-conducting layer extends between the inlet and the outlet. A second liquid guide has an inlet, an outlet, and a liquid-conducting layer comprising a second material. The liquid-conducting layer extends between the inlet and the outlet. At least a portion of the liquid-conducting layer of the second liquid guide overlaps the liquid-conducting layer of the first liquid guide such that, when a first liquid flows along the liquid-conducting layer of the first liquid guide and a second liquid flows along the liquid-conducting layer of the second liquid guide, the second liquid contacts the first liquid along the portion of the liquid-conducting layer of the second liquid guide that overlaps the liquid-conducting layer of the first liquid guide.

McCulloch, Quinn↗

Studies on Normal and Microgravity Annular Two Phase Flows

Two-phase gas-liquid flows occur in a wide variety of situations. In addition to normal gravity applications, such flows may occur in space operations such as active thermal control systems, power cycles, and storage and transfer of cryogenic fluids. Various flow patterns exhibiting characteristic spatial and temporal distribution of the two phases are observed in two-phase flows. The magnitude and orientation of gravity with respect to the flow has a strong impact on the flow patterns observed and on their boundaries. The identification of the flow pattern of a flow is somewhat subjective. The same two-phase flow (especially near a flow pattern transition boundary) may be categorized differently by different researchers. Two-phase flow patterns are somewhat simplified in microgravity, where only three flow patterns (bubble, slug and annular) have been observed. Annular flow is obtained for a wide range of gas and liquid flow rates, and it is expected to occur in many situations under microgravity conditions. Slug flow needs to be avoided, because vibrations caused by slugs result in unwanted accelerations. Therefore, it is important to be able to accurately predict the flow pattern which exists under given operating conditions. It is known that the wavy liquid film in annular flow has a profound influence on the transfer of momentum and heat between the phases. Thus, an understanding of the characteristics of the wavy film is essential for developing accurate correlations. In this work, we review our recent results on flow pattern transitions and wavy films in microgravity.

Balakotaiah, V.↗

Free-Surface Liquid Lithium Flow Modeling and Stability Analysis for Fusion Applications

Liquid metal plasma facing components are considered an attractive design choice for fusion devices including pilot plants. Virtual prototyping of such devices includes modeling of free-surface flow of the electrically conductive liquid, which requires computational fluid dynamics (CFD) and magnetohydrodynamics (MHD) simulations. Numerical tools capable of simulating flows and heat transfer in the free-surface MHD flow were developed at PPPL based on the customized ANSYS CFX. Here, MHD is introduced using a magnetic vector potential approach. Free-surface flow capabilities are available in the code and were tested. Special stabilization procedures were derived and applied to improve convergence of the momentum equations with the source terms due to the Lorentz force and surface tension. Important characteristics of the fusion-relevant liquid metal flow is free surface smoothness and stability. Heat flux from the plasma impacts the liquid surface at a very acute angle, so any change of the free surface from axisymmetry can dramatically increase the local heat flux density and thus create excessive evaporation of liquid lithium into the plasma, which is detrimental to operations. Stability analysis of the liquid metal film flow was performed to determine applicable flow regimes. Thin film flow along horizontal wall is considered. Effects of gravity, magnetic field, and surface tension are included in the analysis.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗