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Selection, Production, and Properties of Regolith Polymer Composites for Lunar Construction

NASA’s Artemis Program seeks to establish a long-term presence on the Moon to enable scientific exploration and expand the cis-lunar economy by utilizing lunar resources through public-private and international partnerships. Over the next decades, a lunar spaceport will need to be established to provide the services and facilities that are necessary to achieve this goal. Robotic construction technologies using in-situ materials must be developed to build up enabling infrastructure such as launch/landing pads, blast protection, power/communications infrastructure, improved roads, improved operational surfaces, and radiation protection shelters. Kennedy Space Center’s Granular Mechanics and Regolith Operations laboratory at Swamp Works has partnered with SpaceFactory and LERA Consulting Structural Engineers to develop the architectural and structural design of an unpressurized lunar shelter. The shelter, called Lunar Infrastructure Asset (LINA), is designed to support 2.3 m of regolith overburden to protect astronauts and surface assets from radiation, meteoroid impact, thermal gradients/cycling, and to withstand moonquakes. LINA’s structural design criteria and the resulting structure design are detailed in separate papers. A Fused Filament Fabrication (FFF) construction process using regolith polymer composites has been developed and is detailed in a separate publication. This paper presents material formulations and selection rationale for each of the composite components that were examined. Formulations include 70:30, 80:20, and 85:15 wt.% mixture ratios of lunar mare simulant Black Point-1 (BP-1): Polylactic Acid (PLA), 80:20 Lunar Highlands Simulant-1 (LHS-1): PLA and an 80:20 BP-1: PLA formulation with a flow enhancer additive. Test samples were printed in simulated lunar dirty thermal vacuum conditions (-190 °C, 10-3 torr). A series of tests were performed on each formulation to characterize the achieved mixture ratio, mechanical strength properties, off-gassing products during vacuum printing, and porosity and density of printed products. The LHS-1: PLA formulation yielded an advantageous combination of properties and was used in a final test that additively constructed a sub-scaled LINA on regolith simulant in dirty vacuum conditions. The materials and construction process presented in this paper are considered to be at Technology Readiness Level (TRL) 5 with additional testing necessary to characterize long term lunar environmental exposure effects.

lunar infrastructure↗

Development of Standardized Lunar Regolith Simulant Materials

Lunar exploration requires scientific and engineering studies using standardized testing procedures that ultimately support flight certification of technologies and hardware. It is necessary to anticipate the range of source materials and environmental constraints that are expected on the Moon and Mars, and to evaluate in-situ resource utilization (ISRU) coupled with testing and development. We describe here the development of standardized lunar regolith simulant (SLRS) materials that are traceable inter-laboratory standards for testing and technology development. These SLRS materials must simulate the lunar regolith in terms of physical, chemical, and mineralogical properties. A summary of these issues is contained in the 2005 Workshop on Lunar Regolith Simulant Materials [l]. Lunar mare basalt simulants MLS-1 and JSC-1 were developed in the late 1980s. MLS-1 approximates an Apollo 11 high-Ti basalt, and was produced by milling of a holocrystalline, coarse-grained intrusive gabbro (Fig. 1). JSC-1 approximates an Apollo 14 basalt with a relatively low-Ti content, and was obtained from a glassy volcanic ash (Fig. 2). Supplies of MLS-1 and JSC-1 have been exhausted and these materials are no longer available. No highland anorthosite simulant was previously developed. Upcoming lunar polar missions thus require the identification, assessment, and development of both mare and highland simulants. A lunar regolith simulant is manufactured from terrestrial components for the purpose of simulating the physical and chemical properties of the lunar regolith. Significant challenges exist in the identification of appropriate terrestrial source materials. Lunar materials formed under comparatively reducing conditions in the absence of water, and were modified by meteorite impact events. Terrestrial materials formed under more oxidizing conditions with significantly greater access to water, and were modified by a wide range of weathering processes. The composition space of lunar materials can be modeled by mixing programs utilizing a low-Ti basalt, ilmenite, KREEP component, high-Ca anorthosite, and meteoritic components. This approach has been used for genetic studies of lunar samples via chemical and modal analysis. A reduced composition space may be appropriate for simulant development, but it is necessary to determine the controlling properties that affect the physical, chemical and mineralogical components of the simulant.

Carpenter, P.↗

Lunar Basins: New Evidence from Gravity for Impact-Formed Mascons

The prominent gravity highs (mascons) associated with uncompensated mass anomalies in lunar mare basins are a dramatic expression of the present-day rigidity of the lunar lithosphere. First discovered in Lunar Orbiter tracking data, these about 350-mGal gravity highs have been redetermined from the analysis of Clementine and historical tracking. These highs coincide with topographic lows, indicating nonisostatic support. One of the rediscoveries of this analysis is the encirclement of the highs by substantial negative anomalies over topographic highs. Recent gravity fields are providing the increased resolution necessary to determine the causes of this unique mascon signature. The compensation of the basin anomalies remains controversial. The mascon highs have long been interpreted as the result of mare loading, subsequent to the decay of residual stresses resulting from the impact. Substantially more mare fill is required to produce mascon highs than has been inferred on geological grounds, and the amount of near-surface mass deficit required to produce a gravity most exceeds bounds inferred from terrestrial examples. This problem is most acute for the youngest basin, Orientale. Recent gravity fields from Lunar Prospector have suggested mascon highs associated with nonmare basins such as Mendel-Rydberg, or minimally filled basins like Humboldtianum, further calling this explanation into question. We suggest that the mascon gravity signal is produced by a combination of crustal thickness changes, manifested by central mantle uplift, outward displacement of crust, and downward flexure of the lithosphere under mare loading. The mantle uplift is superisostatic, maintained by residual stresses resulting from the process of impact cratering and modification. In particular, the process of crater collapse and mantle rebound terminates abruptly, leaving the mantle plug in a non-equilibrium state, surrounded by a ring of thickened crust. Viscous relaxation over geological timescales has erased some but not all of the signature of the impact process. Mantle uplift inferred from gravity modeling is inversely correlated with age. While the oldest basins such as South Pole Aitken are mainly compensated isotatically, the younger basins appear to have been in a state of superisostatic loading prior to mare emplacement. If this is true, this places an important constraint on the impact process at basin scales. The idea that rebound of the transient crater via acoustic fluidization may freeze substantial stresses imcomplete to this day, may be tested by examining the gravity signatures of major basins on terrestrial bodies. The moon provides the clearest resolved examples to date, but uncertainty in gravity knowledge remains problematic.

Neumann, Gregory A.↗

Origin of the earth's ocean basins

The earth's original ocean basins were mare-type basins produced 4 billion years ago by the flux of asteroid-sized objects responsible for the lunar mare basins. Scaling upwards from the observed number of lunar basins for the greater capture cross-section and impact velocity of the Earth indicates that at least 50 percent of an original global crust would have been converted to basin topography. These basins were flooded by basaltic liquids in times short compared to the isostatic adjustment time for the basin. The modern crustal dichotomy (60 percent oceanic, 40 percent continental crust) was established early in the history of the earth, making possible the later onset of plate tectonic processes. These later processes have subsequently reworked, in several cycles, principally the oceanic parts of the earth's crust, changing the configuration of the continents in the process. Ocean basins (and oceans themselves) may be rare occurrences on planets in other star systems.

Frex, H.↗

A Glass Spherule of Questionable Impact Origin from the Apollo 15 Landing Site: Unique Target Mare Basalt

A 6 mm-diameter dark spherule, 15434,28, from the regolith on the Apennine Front at the Apollo 15 landing site has a homogeneous glass interior with a 200 microns-thick rind of devitrified or crystallized melt. The rind contains abundant small fragments of Apollo 15 olivine-normative mare basalt and rare volcanic Apollo 15 green glass. The glass interior of the spherule has the chemical composition, including a high FeO content and high CaO/Al2O3, of a mare basalt. Whereas the major element and Sc, Ni, and Co abundances are similar to those of low-Ti mare basalts, the incompatible elements and Sr abundances are similar to those of high-Ti mare basaits. The relative abundance patterns of the incompatible trace elements are distinct from any other lunar mare basalts or KREEP; among these distinctions are a much steeper slope of the heavy rare earth elements. The 15434,28 glass has abundances of the volatile element Zn consistent with both impact glasses and crystalline mare basalts, but much lower than in glasses of mare volcanic origin. The glass contains siderophile elements such as Ir in abundances only slightly higher than accepted lunar indigenous levels, and some, such as Au, are just below such upper limits. The age of the glass, determined by the Ar-40/Ar-39 laser incremental heating technique, is 1647 +/- 11 Ma (2 sigma); it is expressed as an age spectrum of seventeen steps over 96% of the Ar-38 released, unusual for an impact glass. Trapped argon is negligible. The undamaged nature of the sphere demonstrates that it must have spent most of its life buried in regolith; Ar-38 cosmic ray exposure data suggest that it was buried at less than 2m but more than a few centimeters if a single depth is appropriate. That the spherule solidified to a glass is surprising; for such a mare composition, cooling at about 50 C/s is required to avoid crystallization, and barely attainable in such a large spherule. The low volatile abundances, slightly high siderophile abundances, and the young age are perhaps all most consistent with an impact origin, but nonetheless not absolutely definitive.

Ryder, Graham↗

Wrinkle ridges on Mercury and the Moon within and outside of mascons

Found on all terrestrial planets, wrinkle ridges are anticlines formed by thrust faulting and folding resulting from crustal shortening. The MErcury Surface, Space Environment, Geochemistry, and Ranging (MESSENGER)spacecraft's orbital phase returned high resolution images and topographic data of the previously unimaged northern high latitudes of Mercury where there are large expanses of smooth plains deformed by wrinkle ridges. Concurrently, the Lunar Reconnaissance Orbiter (LRO) is obtaining high resolution images and topographic data covering lunar mare wrinkle ridges. These data allow quantitative comparison of the scale of wrinkle ridges in smooth plains volcanic units on Mercury with mare wrinkle ridges. We evaluate the topographic relief of 300 wrinkle ridges within and outside of mascon basins on the Moon and Mercury. Measured wrinkle ridges range from ~112 to 776 min relief with a mean of ~350m (median=~340m, n=150) on Mercury and from ~47 to 678 min relief with a mean of ~198 m (median=~168m, n=150) on the Moon. Wrinkle ridges on Mercury thus are approximately twice as large in mean relief compared to their counterparts on the Moon. The larger scale of Mercury's wrinkle ridges suggests that their formation can be attributed, in part, to global contraction. As global contraction on the Moon is estimated to be an order of magnitude smaller than on Mercury, the smaller scale of lunar wrinkle ridges suggests they most likely form primarily by load induced subsidence of the mare basalt. Wrinkle ridges located in lunar mascon basins and in the Caloris mascon on Mercury are not statistically significantly different in relief than ridges in non-mascon regions, suggesting comparable levels of contractional strain. The fact that mascon basins do not host wrinkle ridges with greater structural relief relative to non-mascon units may indicate the critical role lithospheric thickness plays in controlling subsidence and contraction of thick volcanic sequences on the Moon and Mercury.

Lisa S. Schleicher↗

Wrinkle Ridges on Mercury and the Moon Within and Outside of Mascons

Found on all terrestrial planets, wrinkle ridges are anticlines formed by thrust faulting and folding resulting from crustal shortening. The MErcury Surface, Space Environment, Geochemistry, and Ranging (MESSENGER) spacecraft's orbital phase returned high resolution images and topographic data of the previously unimaged northern high latitudes of Mercury where there are large expanses of smooth plains deformed by wrinkle ridges. Concurrently, the Lunar Reconnaissance Orbiter (LRO) is obtaining high resolution images and topographic data covering lunar mare wrinkle ridges. These data allow quantitative comparison of the scale of wrinkle ridges in smooth plains volcanic units on Mercury with mare wrinkle ridges. We evaluate the topographic relief of 300 wrinkle ridges within and outside of mascon basins on the Moon and Mercury. Measured wrinkle ridges range from ~112 to 776 m in relief with a mean of ~350 m (median = ~340 m, n = 150) on Mercury and from ~47 to 678 m in relief with a mean of ~198 m (median = ~168 m, n = 150) on the Moon. Wrinkle ridges on Mercury thus are approximately twice as large in mean relief compared to their counterparts on the Moon. The larger scale of Mercury's wrinkle ridges suggests that their formation can be attributed, in part, to global contraction. As global contraction on the Moon is estimated to be an order of magnitude smaller than on Mercury, the smaller scale of lunar wrinkle ridges suggests they most likely form primarily by load induced subsidence of the mare basalt. Wrinkle ridges located in lunar mascon basins and in the Caloris mascon on Mercury are not statistically significantly different in relief than ridges in non-mascon regions, suggesting comparable levels of contractional strain. The fact that mascon basins do not host wrinkle ridges with greater structural relief relative to non-mascon units may indicate the critical role lithospheric thickness plays in controlling subsidence and contraction of thick volcanic sequences on the Moon and Mercury.

Global contraction↗

Lu-Hf constraints on the evolution of lunar basalts

It is shown that a cumulate-remelting model best explains the recently acquired data on the Lu-Hf systematics of lunar mare basalts. The model is constructed using Lu and Hf concentration data and is strengthened by Hf isotopic evidence of Unruh et al. (1984). It is shown that the similarity in MgO/FeO ratios and Cr2O3 content in high-Ti and low-Ti basalts are not important constraints on lunar basalt petrogenesis. The model demonstrates that even the very low Ti or green glass samples are remelting products of a cumulate formed after at least 80-90 percent of the lunar magma ocean had solidified. In the model, all the mare basalts and green glasses were derived from 100-150 km depth in the lunar mantle. The Lu-Hf systematics of KREEP basalts clearly indicate that they would be the final residual liquid of the lunar magma ocean.

Fujimaki, H.↗

Buoyancy-driven melt segregation in the earth's moon. I - Numerical results

The densities of lunar mare magmas have been estimated at liquidus temperatures for pressures from 0 to 47 kbar (0.4 GPa; center of the moon) using a third-order Birch-Murnaghan equation and compositionally dependent parameters from Large and Carmichael (1987). Results on primary magmatic compositions represented by pristine volcanic glasses suggest that the density contrast between very-high-Ti melts and their liquidus olivines may approach zero at pressures of about 25 kbar (2.5 GPa). Since this is the pressure regime of the mantle source regions for these magmas, a compositional limit of eruptability for mare liquids may exist that is similar to the highest Ti melt yet observed among the lunar samples. Although the moon may have generated magmas having greater than 16.4 wt pct TiO2, those melts would probably not have reached the lunar surface due to their high densities, and may have even sunk deeper into the moon's interior as negatively buoyant diapirs. This process may have been important for assimilative interactions in the lunar mantle. The phenomenon of melt/solid density crossover may therefore occur not only in large terrestrial-type objects but also in small objects where, despite low pressures, the range of melt compositions is extreme.

Delano, J. W.↗

Planetary Volcanism

The final report consists of 10 journal articles concerning Planetary Volcanism. The articles discuss the following topics: (1) lunar stratigraphy; (2) cryptomare thickness measurements; (3) spherical harmonic spectra; (4) late stage activity of volcanoes on Venus; (5) stresses and calderas on Mars; (6) magma reservoir failure; (7) lunar mare basalt volcanism; (8) impact and volcanic glasses in the 79001/2 Core; (9) geology of the lunar regional dark mantle deposits; and (10) factors controlling the depths and sizes of magma reservoirs in Martian volcanoes.

Antonenko, I.↗

Thermodynamic Modeling of the Vapor in Equilibrium With Apollo 17 Basalts.

Lunar mare basalts sampled during the Apollo 17 mission provide insight to the chemical evolution of mare basalt magmas and their associated vapor as these samples erupted and cooled rapidly at the lunar surface. We focus on minerals present on vesicle and vug surfaces in Apollo 17 basalts, such as 71036, which was opened as part of the Apollo Next Generation Sample Analysis (ANGSA) program. The mineral assemblage observed includes native Fe, SiO2, and a Mg-P mineral, possibly merrillite [1, 2]. The pet-rographic context of these phases suggests that they may have been deposited directly from the vapor phase after eruption. Here we use thermodynamic modeling to assess the plausibility of the vapor-phase deposition hypothesis.

D. L. Thompson↗

Lunar spectral types.

Results of observations of the spectral reflectance properties (0.3 to 1.1 micron) of a number of lunar mare, upland, and bright crater areas with the use of ground-based telescopes. These new data are discussed in view of earlier studies in an attempt to provide a basis for more detailed interpretation. The spectral reflectivity curves (0.3 to 1.1 micron) for all lunar areas studied consist of a positive sloping continuum with a superimposed symmetric absorption band centered at 0.95 micron. Upland, mare, and bright crater materials can be identified by their spectral curves. The curves for upland and mare regions show a range of shapes from fresh, bright craters to progressively darker background material that correlates with the apparent age of the surface features. The observed upland material has uniform spectral properties, but the mare material shows some variety, probably due to Ti(3+) dispersed in lunar-soil glass. Copernicus and Aristarchus appear to have exposed upland material from beneath the mare but Kepler has not. This observation suggests that the mare is no deeper than about 15 km in the Copernicus area and about 6 km deep in the Aristarchus area, but in the Kepler area the mare must be at least about 5 km deep.

Mccord, T. B.↗

Constraints on the origins of lunar magnetism from electron reflection measurements of surface magnetic fields

The paper describes a new method of detecting lunar surface magnetic fields, summarizes electron reflection measurements and correlations of surface field anomalies to moon geologic features, and discusses the constraints on the origin of lunar magnetism. Apollo 15 and 16 measurements of lunar surface magnetic fields by the electron reflection method show patches of strong surface fields distributed over the lunar surface, and a positive statistical correlation is found in lunar mare regions between the surface field strength and the geologic age of the surface. However, there is a lack of correlation of surface field with impact craters indicating that the mare does not have a strong large-scale uniform magnetization as may be expected from an ancient lunar dynamo. Fields were found in lunar highlands which imply that the rille has a strong magnetization associated with it as intrusive, magnetized rock or as a gap in a uniformly magnetic layer of rock.

Lin, R. P.↗

Three-Body Abrasion Testing Using Lunar Dust Simulants to Evaluate Surface System Materials

Numerous unexpected operational issues relating to the abrasive nature of lunar dust, such as scratched visors and spacesuit pressure seal leaks, were encountered during the Apollo missions. To avoid reoccurrence of these unexpected detrimental equipment problems on future missions to the Moon, a series of two- and three-body abrasion tests were developed and conducted in order to begin rigorously characterizing the effect of lunar dust abrasiveness on candidate surface system materials. Two-body scratch tests were initially performed to examine fundamental interactions of a single particle on a flat surface. These simple and robust tests were used to establish standardized measurement techniques for quantifying controlled volumetric wear. Subsequent efforts described in the paper involved three-body abrasion testing designed to be more representative of actual lunar interactions. For these tests, a new tribotester was developed to expose samples to a variety of industrial abrasives and lunar simulants. The work discussed in this paper describes the three-body hardware setup consisting of a rotating rubber wheel that applies a load on a specimen as a loose abrasive is fed into the system. The test methodology is based on ASTM International (ASTM) B611, except it does not mix water with the abrasive. All tests were run under identical conditions. Abraded material specimens included poly(methyl methacrylate) (PMMA), hardened 1045 steel, 6061-T6 aluminum (Al) and 1018 steel. Abrasives included lunar mare simulant JSC- 1A-F (nominal size distribution), sieved JSC-1A-F (<25 m particle diameter), lunar highland simulant NU-LHT-2M, alumina (average diameter of 50 m used per ASTM G76), and silica (50/70 mesh used per ASTM G65). The measured mass loss from each specimen was converted using standard densities to determine total wear volume in cm3. Abrasion was dominated by the alumina and the simulants were only similar to the silica (i.e., sand) on the softer materials of aluminum and PMMA. The nominal JSC- 1A-F consistently showed more abrasion wear than the sieved version of the simulant. The lunar dust displayed abrasivity to all of the test materials, which are likely to be used in lunar landing equipment. Based on this test experience and pilot results obtained, recommendations are made for systematic abrasion testing of candidate materials intended for use in lunar exploration systems and in other environments with similar dust challenges.

Kobrick, Ryan L.↗

Lunar and Planetary Science XXXV: Lunar Rocks from Outer Space

The following topics were discussed: Mineralogy and Petrology of Unbrecciated Lunar Basaltic Meteorite LAP 02205; LAP02205 Lunar Meteorite: Lunar Mare Basalt with Similarities to the Apollo 12 Ilmenite Basalt; Mineral Chemistry of LaPaz Ice Field 02205 - A New Lunar Basalt; Petrography of Lunar Meteorite LAP 02205, a New Low-Ti Basalt Possibly Launch Paired with NWA 032; KREEP-rich Basaltic Magmatism: Diversity of Composition and Consistency of Age; Mineralogy of Yamato 983885 Lunar Polymict Breccia with Alkali-rich and Mg-rich Rocks; Ar-Ar Studies of Dhofar Clast-rich Feldspathic Highland Meteorites: 025, 026, 280, 303; Can Granulite Metamorphic Conditions Reset 40Ar-39Ar Ages in Lunar Rocks? [#1009] A Ferroan Gabbronorite Clast in Lunar Meteorite ALHA81005: Major and Trace Element Composition, and Origin; Petrography of Lunar Meteorite PCA02007, a New Feldspathic Regolith Breccia; and Troilite Formed by Sulfurization: A Crystal Structure of Synthetic Analogue

Source record↗

Optical Spectra of Lunar Dust Simulants

A comparative study of the reflectance spectra of lunar dust simulants is presented. All of the simulants except one had a wavelength-dependent reflectivity (ρ(lambda)) near 0.16 over the wavelength range of 8 to 25 micrometer, so they are highly emitting at room temperature and lower. The 300 K emittance (epsilon) of all the lunar simulants except MLS-1 ranged from 0.82 to 0.86. There was considerably more variation in the lunar simulant reflectance in the solar spectral range (250 to 2,500 nm) than in the thermal infrared. As expected, the lunar highlands simulants were more reflective in this wavelength range than the lunar mare simulants. The integrated solar absorptance (alpha) of the simulants ranged from 0.42 to 0.81. Although large spectral differences between simulant dusts and actual reported lunar dusts were observed, the integrated alpha of JSC-1AF and MLS-1P is similar to that of mare dusts, and FJS-1 and the JSC-1 have integrated alpha that match the highland dust quite well.

James R Gaier↗

Lunar and Planetary Science Conference, 14th, Houston, TX, March 14-18, 1983, Proceedings. Part 2

Various topics on the geology and evolution of the moon, planets, and meteorites are addressed. Some of the subjects considered include: Venusian rocks, impact cratering rate in recent time, ice and debris in Martian fretted terrain, geological evolution of Ganymede's Galileo Regio, and Lu-Hf and Sm-Nd evolution in lunar mare basalts. Also discussed are: ages and cosmic ray exposure history of moon rocks, U-Pb geochronology of zircons from lunar breccia, petrologic comparisons of Cayley and Descartes, chemistry and origin of chondrites and condrules, and the petrogenesis of SNC meteorites.

Boynton, W. V.↗

Development Issues for Lunar Regolith Simulants

Significant challenges and logistical issues exist for the development of standardized lunar regolith simulant (SLRS) materials for use in the development and testing of flight hardware for upcoming NASA lunar missions. A production program at Marshall Space Flight Center (MSFC) for the deployment of lunar mare basalt simulant JSC-lA is underway. Root simulants have been proposed for the development of a low-T mare basalt simulant and a high-Ca highland anorthosite simulant, as part of a framework of simulant development outlined in the 2005 Lunar Regolith Simulant Materials Workshop held at MSFC. Many of the recommendation for production and standardization of simulants have already been documented by the MSFC team. But there are a number of unanswered questions related to geology which need ta be addressed prior to the creation of the simulants.

Rickman, Doug↗