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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS2023

Hot Cracking Behavior and Beam-Induced Grain Refinement in Electron Beam Freeform Fabricated Al 7075

Electron beam freeform fabrication (EBF 3 ) is a high deposition rate, wire-based directed energy deposition (DED) additive manufacturing (AM) process used to print metallic parts in a vacuum environment. While high specific strength 7xxx-series Al alloys are of interest in the aerospace and automotive industries, these alloys suffer from hot cracking issues during fusion welding and AM. In this work, linear deposits of Al 7075 were fabricated with EBF 3 to study the effects of baseplate thickness, preheat temperature, and beam focus on hot cracking behavior. Solidification cracks were observed in the first deposition layer, and by the third layer coalesced into large “macrocracks” running vertically through the build height. Fine, intergranular liquation “microcracks” appeared between macrocracks below the root of the final deposit layer fusion zone. Increasing the substrate preheat temperature from 165°C to 320°C deepened the partially melted zone and resulted in a more than twofold increase in the liquation microcrack density. Analysis of Scheil solidification diagrams revealed that fugitive losses of Zn and Mg during deposition increased the susceptibility to solidification cracking and promoted substrate liquation cracking. Focused electron beam (EB) conditions combined with a high aspect ratio elliptical raster pattern resulted in bands of refined, equiaxed grains. The refined microstructure suppressed solidification macrocracking and caused a nearly fivefold reduction in liquation crack density, demonstrating that beam-induced grain refinement may be a promising low-cost method for reducing hot cracking during AM.

aluminum↗
NASA NTRS1991

Mars geologic mapping program: Review and highlights

The Mars Geologic Mapping (MGM) Program was introduced by NASA in 1987 as a new initiative in the Planetary Geology and Geophysics (PGG) Program. The overall purpose of the program is to support research on topical science problems that address specific questions. Among the objectives of the project are: (1) to produce highly detailed geologic maps that will greatly increase the knowledge of the materials and processes that have contributed to the evolutionary history of Mars; (2) to define areas of special interest for possible future investigation by planned missions (Mars Observer, Mars Sample Return); and (3) to maintain the interest of the planetary community in the development of new concepts and the re-evaluation of Martian geology as new data in usable form become available. Some interesting highlights of the geologic mapping indicate that multiple flood episodes occurred at different times during the Hesperian Period in both Kasei and Maja Valles. Studies of small channels in the Memnonia, Mangala, and Tharsis regions show that fluvial events appear to have occurred during the Amazonian Period at equatorial latitudes. Flood waters occurred during the Amazonian Period at equatorial latitudes. Flood waters from Mangala Valles may have seeped into surficial materials with the subsequent development of numerous sapping channels and debris flows; this suggests that the ancient highland terrain consists of relatively unconsolidated materials. Multiple layers were observed for the first time in the ridged plains lava flows covering large areas of Lunae Planum; some wrinkle ridges in this area are associated with grabens and collapse volcanic units at Hadriaca and Tyrrhena Paterae indicates that the units may have been emplaced by gravity-driven pyroclastic flows. Unlike the north polar layered deposits, those in the south polar region show no angular unconformities or evidence of faulting and folding. Water ice in the south polar layered deposits may be protected from solar heating and sublimation by a weathering rind or lag deposit on the surface.

Scott, David H.↗
NASA NTRS2016

Mirrors for High Resolution X-Ray Optics---Figure Preserving IR/PT Coating

Coating stress of 10 - 20 nm of Ir is sufficiently high to distort the figure of arc-second thin lightweight mirrors. For iridium: --Stress sigma ~ 4 GPa for 15 nm film implies 60 Nm integrated stress-- Need less than 3 N/m (or stress less than 200 MPa) for sub-arcsecond optics. Basic Approaches for Mitigation. A. Annealing the film-- Glass can be heat up to 400 C without distortion. Silicon is even more resistant.-- It was found that recovery is limited by residual thermal stress from taking the mirror down from high T. B. Coating bi-layer films with compressive stress with tensile stress. C. Front-and-back coating with magnetron sputtering or atomic layer deposition-- Sputtering involve spanning of substrates. Geometric difference in setup (convexness/concaveness of curved mirrors) does not permit precise front-and-back matching-- Atomic layer deposition can provide a uniform deposition front and back simultaneously.

MIRRORS FOR HIGH RESOLUTION X-RAY OPTICS↗
NASA NTRS1999

South Polar Region of Mars: Topography and Geology

The polar layered deposits of Mars represent potentially important volatile reservoirs and tracers for the planet's geologically recent climate history. Unlike the north polar cap, the uppermost surface of the bright residual south polar deposit is probably composed of carbon dioxide ice. It is unknown whether this ice extends through the entire thickness of the deposit. The Mars Polar Lander (MPL), launched in January 1999, is due to arrive in December 1999 to search for water and carbon dioxide on layered deposits near the south pole (SP) of Mars. Additional information is contained in the original extended abstract.

Schenk, P. M.↗
NASA NTRS2004

Internal Structure of the Southern Polar Cap of Mars and Formation Implications

The surfaces of the Martian polar caps have been studied in detail but little is known about their internal structure. Exposures of the cap interior can be seen in the many troughs and scarps which incise them. The layered sequences visible in these topographic features have been known to exist for many years, however first order questions concerning the internal stratigraphy remain. We have identified a prominent bench forming layer near the top of the southern layered deposits. We have mapped its exposure in high-resolution MOC images on the eastern and western scarps. These images have been carefully registered to a MOLA derived DEM so topographic measurements along this bench can be extracted along with the location of each trace. What results are a set of measurements of the top of the bench forming layer in three dimensions. The top of this layer represents a distinct stratigraphic horizon. The prominent bench outcrops on both the eastern and western scarps which bound the highest portion of the southern layered deposits. Confirmation that these are two benches are indeed the same stratigraphic surface comes from the similarity of surrounding (nonbench forming) layers.

Byrne, S.↗
NASA NTRS1993

Sedimentation, volcanism, and ancestral lakes in the Valles Marineris: Clues from topography

Compilation of a simplified geologic/geomorphic map onto a digital terrain model of Valles Marineris has permitted quantitative evaluations of topographic parameters. The study showed that, if their interior layered deposits are lacustrine, the ancestral Valles Marineris must have consisted of isolated basins. If, on the other hand, the troughs were interconnected as they are today, the deposits are most likely to volcanic origin, and the mesas in the peripheral troughs may be table mountains. The material eroded from the trough walls was probably not sufficient to form all of the interior layered deposits, but it may have contributed significantly to their formation.

Lucchitta, B. K.↗
NASA NTRS2003

What is the Time Scale for Orbital Forcing of the Martian Water Cycle?

Calculation of the periodic variations in the martian orbital parameters by Ward and subsequent refinements to the theory have inspired numerous models of variation of the martian water cycle. Most of these models have focused on variations in planetary obliquity on a both a short-term (110 kyr) time scale as well as larger oscillations occuring over millions of years. To a lesser extent, variations in planetary eccentricity have also been considered. The third and fastest mode of variation, the precession of the longitude of perihelion, has generally been deemphasized because, among the three parameters, it is the only one that does not change the integrated annual insolation. But as a result of this precession, the asymmetry in peak summer insolation between the poles exceeds 50%, with the maximum cycling between poles every 25.5 kyrs. The relative contribution of these different elements to orbital forcing of climate takes on particular importance in the context of apparently recent waterrelated features such as gullies or polar layered deposits (PLD). Christensen, for example, recently indentified mantling of heavily gullied crater walls as residual dust-covered snow deposits that were responsible for the formation of the gullies in a previous epoch. Christensen assumed that the snow was originally deposited at a period of high obliquity which was stabilized against sublimation by a lag deposit of dust. It is suggested here that not obliquity, but the shortterm oscillations associated with precession of the perihelion may play the dominant role in the formation of gullies, major strata in the polar layered deposits (PLD), and other water-related features.

M H Hecht↗
NASA NTRS2003

Fluvial and Lacustrine Processes in Meridiani Planum and the Origin of the Hematite by Aqueous Alteration

The prime MER landing site in Meridiani Planum is located on layered materials, including hematite, whose origin as lacustrine or aeolian sediments, or volcanic materials is uncertain. Our detailed mapping of the region provides important constraints on the history of the region. Our mapping of the location of fluvial and lacustrine land forms in the region relative to the layered deposits provides new evidence of a long history of erosion and deposition as has long been noted . In addition, our detailed mapping of the southern boundary of the hematite deposit strongly supports an association between longlived fluvial channels and lacustrine basins and the strongest hematite signatures. This evidence supports an origin of the hematite deposits by interaction with water under ambient conditions in contrast to suggestions of hydrothermal processes due to volcanic or impact crater processes. An important part of the story is the evidence for the localization of the layered deposits due to topographic control induce by the presence of a large early basin we have identified that extends to the north-east of the landing site. Distribution of current channel networks, drainages,

H E Newsome↗
NASA NTRS2003

Implications of Martian North/South Polar Differences

Our first requirement was to create the specialized tools necessary to precisely co-locate at highest spatial resolution the rapidly growing MOC/NA and MOLA data sets in the polar regions. This meant promptly creating a very accurate Mars Polar GIs system (based on the commercial ArcView product) along with various other supporting routines. Later we extended its use to the THEMIS/VIS data. That customized GIS and integrated data system has enabled all of our polar research to date. We focused initially on a preliminary geological reconnaissance in the Ultimi Lobe region of the South Polar Layered Deposits, which also included the intended MPL landing site about which much remote sensing data and interpretations had been accumulated before the failed landing attempt on December 3, 1999. The most interesting findings from that effort were discoveries about the layering, faulting and contact relationships exposed along the bounding scarp. Those results were published in Icarus. We have had a priority interest in the cratering record of the polar layered deposits, starting with the first post-Viking survey based on MOLA shaded relief maps and crossing profiles. Those results, based primarily on craters < 1 km diameter, were published in JGR and showed that a portion of the SPLD exhibited a large crater population consistent with an exposure age of 30 million years or more. Those craters also exhibited remarkably low Depth to Diameter ratios, which Asmin Pathare, then at UCLA, subsequently interpreted as due to slow viscous flow in the ice-rich material composing the PLD. Our cratering study also recognized that the craters of less than 1 km diameter were many order of magnitudes too few compared to what the crater production function of the larger craters requires.

Murray, Bruce C.↗
NASA NTRS1982

Present wind activity on Mars - Relation to large latitudinally zoned sediment deposits

The relation of present Martian winds to large latitudinally zoned sediment deposits has been investigated using global wind streak data and mapping of large sand and dust deposits. Dune sand deposits occur primarily in three latitude belts: north polar (74-85 degrees North), low latitude (5 degrees North-20 degrees South), and south polar (40-80 degrees South). Comparison with wind streak data shows the high-latitude dunes to be in areas of seasonally reversing winds. The present winds can form latitudinal dune belts from a variety of initial dune distributions, including uniform distribution and a polar source. The presence of dune sand within the polar layered deposits, the erosional state of the deposits, and the present surface wind flow away from the poles indicate that both polar dune concentrations have been derived from erosion of the layered deposits. The low-latitude dunes are topographically confined in canyons and craters; they are probably subject to long-term reversal of orientations with climate cycles.

Thomas, P.↗
NASA NTRS2000

After the Mars Polar Lander: Where to Next?

The recent loss of the Mars Polar Lander (MPL) mission represents a serious setback to Mars science and exploration. Targeted to land on the Martian south polar layered deposits at 76 degrees south latitude and 195 degrees west longitude, it would have been the first mission to study the geology, atmospheric environment, and volatiles at a high-latitude landing site. Since the conception of the MPL mission, a Mars exploration strategy has emerged which focuses on Climate, Resources and Life, with the behavior and history of water as the unifying theme. A successful MPL mission would have made significant contributions towards these goals, particularly in understanding the distribution and behavior of near-surface water, and the nature and climate history of the south polar layered deposits. Unfortunately, due to concerns regarding the design of the MPL spacecraft, the rarity of direct trajectories that enable high-latitude landings, and funding, an exact reflight of MPL is not feasible within the present planning horizon. However, there remains significant interest in recapturing the scientific goals of the MPL mission. The following is a discussion of scientific and strategic issues relevant to planning the next polar lander mission, and beyond.

Paige, D. A.↗
NASA NTRS1999

The Confluence of Gangis and Eos Chasmas (5-12 deg S, 31-41 deg W): Geologic, Hydrologic, and Exobiologic Considerations for Landing Site at the East End of Valles Marineris

Over its 3,500 km length, Valles Marineris exhibits an enormous range of geologic and environmental diversity. At its western end, the canyon is dominated by the tectonic complex of Noctis Labyrinthus; while in the east it grades into an extensive region of chaos where scoured channels and streamlined islands provide evidence of catastrophic floods that spilled into the northern plains. In the central portion of the system, debris derived from the massive interior layered deposits of Candor and Ophir Chasmas spills into the central trough. In other areas, 6 km-deep exposures of Hesperian and Noachian-age canyon wall stratigraphy have collapsed in massive landslides that extend many tens of kilometers across the canyon floor. Ejecta from interior craters, aeolian sediments, and possible volcanics emanating from structurally controlled vents along the base of the scarps, further contribute to the canyon's geologic complexity. Following the initial rifting that gave birth to Valles Marineris, water appears to have been a principal agent in the canyon's geomorphic development an agent whose significance is given added weight by its potential role in both sustaining and preserving evidence of past life. In this regard, the interior layered deposits of Candor, Ophir, and Hebes Chasmas, have been identified as possible lucustrine sediments that may have been laid down in long-standing ice-covered lakes. The potential survival and growth of native organisms in such an environment, or in the aquifers whose disruption gave birth to the chaotic terrain and outflow channels to the north and east of the canyon, raises the possibility that fossil indicators of life may be present in the local sediment and rock. Because of the enormous distances over which these diverse environments occur, identifying a single landing site that maximizes the opportunity for scientific return is not a simple task. However, given the fluvial history and narrow geometry of the canyon, the presence of a single exit at its eastern end provides an opportunity for sampling that appears unequaled elsewhere in the system.

George, J. A.↗
NASA NTRS2006

Metallurgical Mechanisms Controlling Mechanical Properties of Aluminum Alloy 2219 Produced by Electron Beam Freeform Fabrication

The electron beam freeform fabrication (EBF3) layer-additive manufacturing process has been developed to directly fabricate complex geometry components. EBF3 introduces metal wire into a molten pool created on the surface of a substrate by a focused electron beam. Part geometry is achieved by translating the substrate with respect to the beam to build the part one layer at a time. Tensile properties demonstrated for electron beam deposited aluminum and titanium alloys are comparable to wrought products, although the microstructures of the deposits exhibit cast features. Understanding the metallurgical mechanisms controlling mechanical properties is essential to maximizing application of the EBF3 process. Tensile mechanical properties and microstructures were examined for aluminum alloy 2219 fabricated over a range of EBF3 process variables. Unique microstructures were observed within the deposited layers and at interlayer boundaries, which varied within the deposit height due to microstructural evolution associated with the complex thermal history experienced during subsequent layer deposition. Microstructures exhibited irregularly shaped grains with interior dendritic structures, described based on overall grain size, morphology, distribution, and dendrite spacing, and were correlated with deposition parameters. Fracture features were compared with microstructural elements to define fracture paths and aid in definition of basic processing-microstructure-property correlations.

Domack, Marcia S.↗
NASA NTRS1975

Depositing spacing layers on magnetic film with liquid phase epitaxy

Liquid phase epitaxy spacing layer is compatible with systems which are hard-bubble proofed by use of second magnetic garnet film as capping layer. Composite is superior in that: circuit fabrication time is reduced; adherence is superior; visibility is better; and, good match of thermal expansion coefficients is provided.

Moody, J. W.↗
NASA NTRS2006

Metallurgical Mechanisms Controlling Mechanical Properties of Aluminum Alloy 2219 Produced By Electron Beam Freeform Fabrication

The electron beam freeform fabrication (EBF3) layer-additive manufacturing process has been developed to directly fabricate complex geometry components. EBF3 introduces metal wire into a molten pool created on the surface of a substrate by a focused electron beam. Part geometry is achieved by translating the substrate with respect to the beam to build the part one layer at a time. Tensile properties have been demonstrated for electron beam deposited aluminum and titanium alloys that are comparable to wrought products, although the microstructures of the deposits exhibit features more typical of cast material. Understanding the metallurgical mechanisms controlling mechanical properties is essential to maximizing application of the EBF3 process. In the current study, mechanical properties and resulting microstructures were examined for aluminum alloy 2219 fabricated over a range of EBF3 process variables. Material performance was evaluated based on tensile properties and results were compared with properties of Al 2219 wrought products. Unique microstructures were observed within the deposited layers and at interlayer boundaries, which varied within the deposit height due to microstructural evolution associated with the complex thermal history experienced during subsequent layer deposition. Microstructures exhibited irregularly shaped grains, typically with interior dendritic structures, which were described based on overall grain size, morphology, distribution, and dendrite spacing, and were correlated with deposition parameters. Fracture features were compared with microstructural elements to define fracture paths and aid in definition of basic processing-microstructure-property correlations.

Domack, Marcia S.↗
NASA NTRS2004

RFID and Memory Devices Fabricated Integrally on Substrates

Electronic identification devices containing radio-frequency identification (RFID) circuits and antennas would be fabricated integrally with the objects to be identified, according to a proposal. That is to say, the objects to be identified would serve as substrates for the deposition and patterning of the materials of the devices used to identify them, and each identification device would be bonded to the identified object at the molecular level. Vacuum arc vapor deposition (VAVD) is the NASA derived process for depositing layers of material on the substrate. This proposal stands in contrast to the current practice of fabricating RFID and/or memory devices as wafer-based, self-contained integrated-circuit chips that are subsequently embedded in or attached to plastic cards to make smart account-information cards and identification badges. If one relies on such a chip to store data on the history of an object to be tracked and the chip falls off or out of the object, then one loses both the historical data and the means to track the object and verify its identity electronically. Also, in contrast is the manufacturing philosophy in use today to make many memory devices. Today s methods involve many subtractive processes such as etching. This proposal only uses additive methods, building RFID and memory devices from the substrate up in thin layers. VAVD is capable of spraying silicon, copper, and other materials commonly used in electronic devices. The VAVD process sprays most metals and some ceramics. The material being sprayed has a very strong bond with the substrate, whether that substrate is metal, ceramic, or even wood, rock, glass, PVC, or paper. An object to be tagged with an identification device according to the proposal must be compatible with a vacuum deposition process. Temperature is seldom an issue as the substrate rarely reaches 150 F (66 C) during the deposition process. A portion of the surface of the object would be designated as a substrate for the deposition of the device. By use of a vacuum arc vapor deposition apparatus, a thin electrically insulating film would first be deposited on the substrate. Subsequent layers of materials would then be deposited and patterned by use of known integrated-circuit fabrication techniques. The total thickness of the deposited layers could be much less than the 100- m thickness of the thinnest state-of-the-art self-contained microchips. Such a thin deposit could be readily concealed by simply painting over it. Both large vacuum chambers for production runs and portable hand-held devices for in situ applications are available.

Schramm, Harry F.↗
NASA NTRS2001

Potential MER Landing Site in Melas Chasma

We have selected one area in Valles Marineris as a potential landing site for the Mars Exploration Rover (MER) mission. After 30 years of analyses, the formation of the Valles Marineris system of troughs and its associated deposits still remains an enigma. Understanding all aspects of the Valles Marineris would significantly contribute to deciphering the internal and external history of Mars. A landing site within Melas Chasma could provide insight into both the formation of Valles Marineris and the composition and origin of the interior layered deposits (ILDs). The ILDs have been proposed as: (1) sedimentary deposits formed in lakes mass wasted material from the walls; (3) remnants of the wall rock; (4) carbonate deposits; (5) aeolian deposits; and (6) volcanic. More recently, Malin and Edgett suggest that the fine-scale, rhythmic layering seen in the interior deposits, as well as other layered deposits in craters, supports a sedimentary origin. Because an understanding of the formation of Valles Marineris and its interior deposits is so important to deciphering the history of Mars, we have proposed a landing site for the MER mission on an exposure of interior deposits in western Melas Chasma. Either MER-A and MER-B could land at this same location.

Weitz, C. M.↗