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At least 109 records · Page 6

Effect of Ti Modification on Microstructures and Properties of Carbidic Austempered Ductile Iron

In this paper, we investigated the effect of titanium modification on microstructures and properties of carbidic austempered ductile iron (CADI) containing 3.72 wt.% C, 2.77 wt.% Si, and 0.51 wt.% Mn. The results showed that with the addition of 0.1 wt.% Ti, TiC particles were formed, and distributed in carbides and matrix. Microstructural observation indicated that the maximum diameter of graphite nodules decreased from 58 to 40 μm, and the shape of carbides transformed from network to fragmentation, which was related to the nucleation of the eutectic structure (γ + (Fe, Cr){sub 3}C) where TiC particles act as the nucleus. After isothermal quenching at 300 °C, the hardness of Ti-bearing CADI was 3.5 HRC higher than ordinary CADI, and the impact toughness was increased by 14.3%. Additionally, due to the decrease in exfoliation, the wear loss of Ti-bearing CADI was 14.8% lower than ordinary CADI during the block-on-ring wear test at the surface load of 300 N.

36 MATERIALS SCIENCE↗

Investigation of MgO additives on microstructure and properties of thin LLZO electrolytes for all-solid-state batteries

To realize high-energy density lithium lanthanum zirconate (LLZO)-based solid-state batteries (SSB), LLZO electrolytes should be fabricated with low thickness and high mechanical strength. An effective strategy for strengthening ceramic materials is to use additives. Here, we employed MgO nanopowders and fibers as additives for the thin LLZO electrolyte in order to improve the mechanical strength. The microstructure, mechanical properties, and electrochemical properties are characterized to investigate the effects of adding MgO and sintering time. The MgO remains at grain boundaries after sintering, making the microstructure of LLZO fine and uniform. The mechanical strength of the MgO-added LLZO was enhanced by more than 60% while maintaining high ionic conductivity (1 × 10 -4 S cm -1 ) at room temperature. Li symmetric cells using the MgO fiber–LLZO and MgO powder–LLZO exhibit 2 and 3 times higher critical current density (CCD) than those of pure LLZO, and a solid-state full cell exhibits stable cycling performance. Further, these results demonstrate that the use of MgO nanopowder or fiber as an additive for thin LLZO is beneficial for high-current density cycling, by improving mechanical properties and microstructure.

25 ENERGY STORAGE↗

Solvent effects on microstructures and properties of three-dimensional hierarchical TiO{sub 2} microsphere structures synthesized via solvothermal approach

One-step solvothermal method has been proved to be a simple and efficient route to synthesize three-dimensional (3D) hierarchical TiO{sub 2} microsphere structures, but discrepant properties of the solvent media had been claimed as the major factors determining microstructures and properties of the final products. In this study, several typical solvents, including alkane, aromatic hydrocarbons, halohydrocarbon, ketone, organic acid, mono- and dihydric alcohols, were selected to comprehensively investigate the effect of solvents on the morphology, crystal structure, specific surface area, porous property and light harvesting capability of the final products. According to the experimental results, a good interface separating titanium precursor with aqueous phase in the reaction solution, created by non-polar solvents, or polar solvents which are immiscible with titanium precursor, was the decisive factor for the formation of quasi-3D urchin-like TiO{sub 2} microspheres self-assembled from one-dimensional (1D) nanostructures, and concentrated H{sup +} induced by organic acid medium was also helpful. Meanwhile, without the liquid-liquid interface or extremely low solution pH, anatase TiO{sub 2} sphere structures with big specific surface area comprising of nanoparticles or nanosheets would be formed, and performed well in photodegradation of pollutants in water. - Graphical abstract: A good interface separating titanium precursor with aqueous phase is the determining factor to form 3D ordered TiO{sub 2} microspheres self-assembled by 1D nanostructures via solvothermal reaction. Display Omitted - Highlights: • Solvent property is important for the solvothermally synthesized TiO{sub 2} products. • Interface separating titanium precursor with aqueous phase is a determining factor. • Dielectric constant of solvents is also very important. • Low solution pH is helpful for the formation of rod-like building block structures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Investigations on microstructure, mechanical properties and abrasion resistance of 4wt%Cr-2wt%Mn-2wt%Cu-Fe-B alloy

Highlights: • The microstructure mainly consists of martensite and boride (M{sub 2}B) in the as-cast and heat treated Fe-B alloys, and the M{sub 2}B presents 3D-skeleton continuous-distribution. • After heat treatment, the nucleation and precipitation of secondary borocarbide M{sub 23}(C, B){sub 6} probably take place in an in situ manner within martensite. • The matrix hardness and bulk hardness of Fe-B alloy decrease after heat treatment, this is attributed to the decreasing of B/C concentration of matrix caused by the precipitation of M{sub 23}(C, B){sub 6}. • During the two-body wear process, the wear mechanism of Fe-B alloy is microcutting; with decreasing of hardness of Fe-B alloy, the abrasion resistance of Fe-B alloy decreases, i.e. the heat treatment will decrease the abrasion resistance of Fe-B alloy. - Abstract: The microstructure, mechanical properties and abrasion resistance of Fe-B alloy with 4wt%Cr-2wt%Mn-2wt%Cu addition have been systematically investigated. The results show that the microstructures mainly consist of martensite and boride (M{sub 2}B) in the as-cast and heat treated Fe-B alloys; after heat treatment, the morphology and volume fraction of the M{sub 2}B have little change, meanwhile the nucleation and precipitation of secondary borocarbide M{sub 23}(C, B){sub 6} probably take place in an in situ manner within martensite. Moreover, the M{sub 2}B is identified as chemical formula of Fe{sub 2.04}Cr{sub 0.11}Mn{sub 0.07}(B, C) reflecting body-centred tetragonal (bct) structure, and the secondary borocarbide M{sub 23}(B, C){sub 6} has the stoichiometry of Fe{sub 18.84}Cr{sub 2.84}Mn{sub 0.57}(B, C){sub 6} with face-centred cubic (fcc) structure. After heat treatment, the matrix hardness and bulk hardness of Fe-B alloy decrease owing to the decreasing of B/C concentration of matrix caused by the precipitation of M{sub 23}(C, B){sub 6}, while the fracture toughness of Fe-B alloy increases. Meanwhile, the heat treatment will decrease the wear resistance of Fe-B alloy, i.e. the wear resistance of Fe-B alloy would decrease with reduction of the matrix hardness.

36 MATERIALS SCIENCE↗

Effects of Heat Treatment on Microstructure, Mechanical Properties, Corrosion Resistance and Cytotoxicity of ZM21 Magnesium Alloy as Biomaterials

The effects of heat treatment on microstructure, mechanical properties, corrosion resistance and cytotoxicity of extruded Mg-2Zn-1Mn (wt.%) alloy were investigated for biomedical application in this study. The extruded alloy was T4 treated at 510 °C for 4 h and T5 treated at 200 °C for 16 h separately. The extruded Mg-Zn-Mn alloy mainly consists of Mg{sub x}Mn{sub y} phases. After T4 treatment, the amount of Mg{sub x}Mn{sub y} phases decreases and average grain size rises from 8 to 24 μm. After T5 treatment, Mg{sub 7}Zn{sub 3} phase newly precipitates along the grain boundaries and the size of grain remains similar. Compared with the T4-treated samples, the extruded and T5-treated samples exhibit higher mechanical properties. The T5-treated samples have an ultimate tensile stress of 273 MPa and an elongation of 19.7%. On the other hand, T4-treated samples present higher corrosion resistance in electrochemical tests. The degradation rates of extruded, T4-treated and T5-treated samples are 0.44 mm/year, 0.48 mm/year and 0.50 mm/year, respectively, in Ringer’s solution at 37 ± 0.2 °C. In addition, T4-treated alloy does not induce toxicity to the L-929 cells in in vitro cytotoxicity test.

36 MATERIALS SCIENCE↗

Effects of friction stir processing and minor Sc addition on the microstructure, mechanical properties, and damping capacity of 7055 Al alloy

Highlights: • Good mechanical and damping properties were obtained in the 7055 after FSP and Sc addition. • The strengthening and damping mechanisms of FSP 7055(-Sc) were analyzed. • FSP and Sc addition were found to be strategy of preparing 7xxx alloys with well damping and mechanical properties. - Abstract: This study investigated the effects of friction stir processing (FSP) and addition of 0.25% (mass ratio) Sc on the microstructure, mechanical properties, and damping capacity of AA 7055 alloy. Microstructure analyses revealed that a low tool rotation rate of 300 rpm effectively inhibited the grain coarsening in the recrystallization of the alloy during FSP. Sc addition prevented the coarsening of grains and precipitated η phase and the annihilation of dislocations in the FSP AA 7055 alloy. After being subjected to FSP at 300 rpm, the AA 7055 alloy containing Sc exhibited good mechanical and damping properties, which were mainly attributed to the fine recrystallized grain structure, fine precipitated η phase, and large number of nano-sized Al{sub 3}(Sc, Zr) particles located at the grain boundaries and dislocations. This work provides an effective strategy for preparing commercial Al alloys with excellent damping capacity and mechanical properties.

36 MATERIALS SCIENCE↗

Microstructure and property tailoring of castable nanostructured alloys through thermomechanical treatments

Three types of microstructures, i.e., tempered-martensite (TM), ferrite (F), and dual-phase (TM + F), were developed in a castable nanostructured alloy that favors a high density of nanoprecipitates compared with the precipitates in current reduced-activation ferritic-martensitic steels. The effect of the distinct microstructures on tensile properties, Charpy impact toughness, and thermal helium desorption behavior was investigated with the full TM structure as a reference. The results indicated that the F domain in the TM + F structure governed the strength and slightly impaired the impact toughness. The full F structure exhibited the highest strength without compromising ductility, but it noticeably diminished impact toughness. All microstructures had a dominant helium desorption peak at ~1070 °C. The higher density of nanoprecipitates and complex boundaries and dislocations in the TM + F structure enhanced the secondary helium desorption peak and extended the shoulder peak, in contrast to the full TM structure with an enlarged desorption peak associated with the ferrite-to-austenite transformation at ~810–850 °C and the full F structure with a dominant desorption peak related to bubble migration at ~1070 °C. These results suggest that components fabricated from functionally graded microstructures could be engineered to exploit the advantages of different microstructures for demanding application requirements.

36 MATERIALS SCIENCE↗

Effect of the Ce Content on the Magnetic Properties and Microstructure of CeCo{sub 5}-based Sintered Bulk Magnets

CeCo{sub 5}-based magnets have recently attracted much attention due to their moderate magnetic performance and low cost. Nevertheless, there have been few studies on the effects of Ce content on the magnetic properties and microstructures of CeCo{sub 5}-based magnets. In response to this, the magnetic properties of sintered bulk magnets with nominal compositions of Ce(Co{sub 0.73}Cu{sub 0.135}Fe{sub 0.135}){sub z} (z = 4.95, 5.15, 5.35, and 5.55), prepared by the conventional powder metallurgy method, were investigated here. Based on experimental findings, it was shown that Ce(Co{sub 0.73}Cu{sub 0.135}Fe{sub 0.135}){sub 5.15} sintered bulk magnets had comprehensive magnetic properties—maximum energy product of 80 kJ m{sup − 3} (10 MGOe) and intrinsic coercivity (H{sub cj}) of 452 kA m{sup − 1} (5.69 kOe)—superior to those previously reported by us. For z = 5.35 and 5.55, due to the presence of the minor Ce{sub 2}Co{sub 17} phase (which has a Curie temperature (T{sub c}) < 20 °C), magnets had low H{sub cj} values. Based on x-ray diffraction and scanning electron microscopy observations, it was suggested that the volume fraction of the 1:5 matrix phase was the main factor determining the H{sub cj} of CeCo{sub 5}-based sintered bulk magnets obtained with different Ce contents. Furthermore, the importance of the dispersion characteristics of the Ce{sub 2}O{sub 3} phase within the matrix was emphasized. Uniform dispersion of the Ce{sub 2}O{sub 3} phase can significantly improve the overall magnetic performance of CeCo{sub 5}-based magnets.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Enhanced Surface Properties and Microstructure Evolution of Cr12MoV Using Ultrasonic Surface Rolling Process Combined with Deep Cryogenic Treatment

In this study, the enhanced surface properties and microstructure evolution of quenched and tempered cold work die steel Cr12MoV, which were induced by ultrasonic surface rolling process combined with deep cryogenic treatment (UDCT), were systematically investigated. The results indicated that UDCT had an advantage over conventional ultrasonic surface rolling process (USRP) in improving surface mechanical properties, including smaller surface roughness and smoother machined surface with less cracks and defects; higher surface microindentation hardness with the value of ~ 890 HV (increased by ~ 6.2% compared with USRP); and lower friction coefficient. Such enhancements in surface properties are mainly attributed to the martensitic transformation of retained austenite, the dispersion strengthening of small secondary carbides and the homogenized carbides distribution during UDCT.

36 MATERIALS SCIENCE↗

Effect of Electropulsing-Assisted Ultrasonic Nanocrystalline Surface Modification on the Surface Mechanical Properties and Microstructure of Ti-6Al-4V Alloy

The effect of electropulsing-assisted ultrasonic nanocrystalline surface modification (EP-UNSM) on surface mechanical properties and microstructure of Ti-6Al-4V alloy is investigated. Compared to conventional ultrasonic nanocrystalline surface modification (UNSM), EP-UNSM can effectively facilitate surface roughness and morphology, leading to excellent surface roughness (reduced from Ra 0.918 to Ra 0.028 μm by UNSM and Ra 0.019 μm by EP-UNSM) and smoother morphology with less cracks and defects. Surface friction coefficients are enhanced, resulting in lower and smoother friction coefficients. In addition, the surface-strengthened layer and ultra-refined grains are significantly enhanced with more severe plastic deformation and a greater surface hardness (a maximum hardness value of 407 HV and an effective depth of 550 μm, in comparison with the maximum hardness value of 364 HV and effective depth of 300 μm obtained by conventional UNSM). Remarkable enhancement of surface mechanical properties can be attributed to the refined gradient microstructure and the enhanced severe plastic deformation layer induced by coupling the effects of UNSM and electropulsing. The accelerated dislocation mobility and atom diffusion caused by the thermal and athermal effects of electropulsing treatment may be the primary intrinsic reasons for these improvements.

36 MATERIALS SCIENCE↗

Effects of Postweld Heat Treatment on Microstructure and Properties of Laser-Welded Ti-24Al-15Nb Alloy Joint

The microstructure evolution and mechanical properties of laser-welded joints of Ti-24Al-15Nb alloy under different postweld heat treatment (PWHT) conditions were systematically investigated. The results show that the microstructure is very sensitive to PWHT temperatures. The weld zone consists of B2 and O phases after PWHT. With the PWHT temperatures increasing from 850 to 1000 °C, the amount of O phase decreases gradually, while the grains of O precipitates become coarser. After PWHT, there are some thin acicular O precipitates in heat-affected zone (HAZ), and the decomposition of α{sub 2}-phase caused by niobium diffusion can be observed in the HAZ. The PWHT can significantly increase the microhardness of joints, resulting from O phase precipitation hardening effect. The tensile strength and elongation of joints can be remarkably improved after PWHT, which was closely related to the strengthening effect of O precipitates and slip transmission between O and B2 phases. In addition, the results indicate that the best mechanical properties can be achieved only when the number and size of O phase and B2 phase are the best match.

36 MATERIALS SCIENCE↗

Effect of tube processing methods on microstructure, mechanical properties and irradiation response of 14YWT nanostructured ferritic alloys

In this research, innovative thermal spray deposition (Process I) and conventional hot extrusion processing (Process II) methods have been used to produce thin walled tubing (~0.5 mm wall thickness) out of 14YWT, a nanostructured ferritic alloy. The effects of processing methods on the microstructure, mechanical properties and irradiation response have been investigated by using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and, micro- and nano-hardness techniques. It has been found that these two processes have a significant effect on the microstructure and mechanical properties of the as-fabricated 14YWT tubes. Even though both processing methods yield the formation of various size Y-Ti-O particles, the conventional hot extrusion method results in a microstructure with smaller, homogenously distributed nano-oxides (NOs, Y-Ti-O particles < 5 nm) with higher density. Therefore, Process II tubes exhibit twice the hardness of Process I tubes. It has also been found that these two tremendously different initial microstructures strongly affect irradiation response in these tubes under extremely high dose ion irradiations up to 1100 peak dpa at 450 °C. The finer, denser and homogenously distributed NOs in the Process II tube result in a reduction in swelling by two orders of magnitude. On the other hand, inhomogeneity of the initial microstructure in the Process I tube leads to large variations in both swelling and irradiation induced hardening. Moreover, hardening mechanisms before and after irradiation were measured and compared with detailed calculations. In conclusion, this study clearly indicates the crucial effect of initial microstructure on radiation response of 14YWT alloys.

36 MATERIALS SCIENCE↗

Effects of Rolling Temperature on the Microstructure and Properties of 2Cr13/316L/9Cr18MoV Stainless Steel Composite Plate Fabricated by Hot-Rolling Bonding Process

A 15-layer composite plate was developed. The microstructure and mechanical properties were characterized by scanning electron microscopy, Vickers microhardness, tensile, and bending tests. Particularly, the effects of hot-rolling at different rolling temperatures of 1130, 1180, 1250, and 1300 °C on the microstructure and mechanical properties of the 2Cr13/316L/9Cr18MoV composite plates were investigated in detail. The results indicated that, with the increase in the rolling temperature, the tensile strength was first decreased and then slightly increased by the coarsening of grains and the increase in the ferrite content in the 2Cr13 layers. The highest tensile elongation of 12.5% and tensile strength of 958.1 MPa were obtained for the composite plate manufactured with the rolling temperature of 1180 °C. The 2Cr13/316L/9Cr18MoV composite plates with rolling temperatures of 1130 and 1180 °C obtained by hot-rolling processes withstood larger bending deformations, showing only local cracks after the bending process because of their strong combined interfaces. However, during the bending to 130° of specimens fabricated with the rolling temperature of 1250 and 1300 °C, the specimens experienced direct fracture at very low bending displacements.

36 MATERIALS SCIENCE↗

Fabrication, Microstructures, and Properties of 50 vol.% SiCp/6061Al Composites via Hot Pressing

Nearly fully dense 50 vol.% SiCp/6061Al composites were fabricated via hot pressing (HPing) at temperatures ranging from 610 to 650 °C, with the axial load and holding time fixed as 25 MPa and 120 min, respectively. The interfacial reactions, microstructures, and properties of the SiCp/Al alloy were studied. The interface reaction between SiCp and the Al alloy was suppressed at annealing temperatures of 620 °C and below; however, the reaction intensified as the annealing temperature increased, producing Al{sub 4}C{sub 3}, Si, and Mg{sub 2}Si. With an increase in HPing temperature from 610 to 630 °C, the 6061Al alloy melted and gradually filled the pores in the SiC particles under the applied load. The density, bending strength, and thermal conductivity (TC) of the composites increased, whereas the coefficient of thermal expansion (CTE) of the composites decreased. With an increase in HPing temperature increased from 630 to 650 °C, the 6061Al alloy melt leaked through the sintered bodies, resulting in the microstructural degradation and property reduction of the composites. The 50 vol.% SiCp/6061Al composites fabricated by HPing at 630 °C exhibited optimal comprehensive properties [bending strength, 332.4 MPa; TC, 186.3 W(m K){sup −1}; and CTE, 7.9 × 10{sup −6}/°C (20-100 °C)], which were attributed to the highest relative density and the best SiCp/Al interfacial structure of the composites.

36 MATERIALS SCIENCE↗

The Effect of Interlayer Delay on the Heat Accumulation, Microstructures, and Properties in Laser Hot Wire Directed Energy Deposition of Ti-6Al-4V Single-Wall

Laser hot wire directed energy deposition (LHW-DED) is a layer-by-layer additive manufacturing technique that permits the fabrication of large-scale Ti-6Al-4V (Ti64) components with a high deposition rate and has gained traction in the aerospace sector in recent years. However, one of the major challenges in LHW-DED Ti64 is heat accumulation, which affects the part quality, microstructure, and properties of as-built specimens. These issues require a comprehensive understanding of the layerwise heat-accumulation-driven process–structure–property relationship in as-deposited samples. In this study, a systematic investigation was performed by fabricating three Ti-6Al-4V single-wall specimens with distinct interlayer delays, i.e., 0, 120, and 300 s. The real-time acquisition of high-fidelity thermal data and high-resolution melt pool images were utilized to demonstrate a direct correlation between layerwise heat accumulation and melt pool dimensions. The results revealed that the maximum heat buildup temperature of the topmost layer decreased from 660 °C to 263 °C with an increase to a 300 s interlayer delay, allowing for better control of the melt pool dimensions, which then resulted in improved part accuracy. Furthermore, the investigation of the location-specific composition, microstructure, and mechanical properties demonstrated that heat buildup resulted in the coarsening of microstructures and, consequently, the reduction of micro-hardness with increasing height. Extending the delay by 120 s resulted in a 5% improvement in the mechanical properties, including an increase in the yield strength from 817 MPa to 859 MPa and the ultimate tensile strength from 914 MPa to 959 MPa. Cooling rates estimated at 900 °C using a one-dimensional thermal model based on a numerical method allowed us to establish the process–structure–property relationship for the wall specimens. The study provides deeper insight into the effect of heat buildup in LHW-DED and serves as a guide for tailoring the properties of as-deposited specimens by regulating interlayer delay.

36 MATERIALS SCIENCE↗

Mechanical properties and microstructure characterization of Eurofer97 steel variants in EUROfusion program

Under the framework of EUROfusion, we performed comprehensive mechanical and microstructure characterization of ten Eurofer97 steel variants with varying compositions and heat treatment conditions. Moreover, we characterized the pre-irradiation fracture toughness of the materials along with their Vickers hardness, tensile properties, and microstructure. Compared with standard Eurofer97, the ten variants didn’t show a comprehensive improvement of mechanical properties. In addition, the composition and microstructures in some variants are adverse to fracture toughness, such as low C contents, coarse grain sizes, partially tempered martensite, lack of precipitates, and non-uniform distributions of coarse precipitates. Additional studies will be performed on the same materials after neutron irradiation.

36 MATERIALS SCIENCE↗

Preparation, microstructure and properties of AlN/CBC composites

Highlights: • AlN/CBC composites can be prepared by gelcasting and pressureless sintering method. • Suitable sintering additive content and increasing sintering temperature help to improve properties of composite. • Relative density, C content and microstructure et al. have effect on properties of composite. - Abstract: Gelcasting method with nontoxic biopolymer as gel former can be used to prepare ceramics with complex shape. AlN ceramic bonded carbon (AlN/CBC) composites with light weight were fabricated by gelcasting and pressureless sintering method using nontoxic agarose as gel former with Y{sub 2}O{sub 3} + CaF{sub 2} as sintering additive. The effect of sintering additive content and sintering temperature on the microstructure, flexural strength and thermal conductivity of composites was investigated. The results reveal that, as the temperature decreases, the raw powders solidify into three-dimensional net structures through abundant hydrogen bonds in the agarose. High sintering temperature facilitates densification and improves mechanical and thermal properties of the composites. Increasing sintering additive content can also tune the density and raise flexural strength. The AlN/CBC composite containing 7 wt% sintering additive content, which was sintered at 2000 °C, exhibits the highest thermal conductivity. Relative density, C content and microstructure uniformity have effects on properties of AlN/CBC composite.

36 MATERIALS SCIENCE↗

Microstructures and properties of high-entropy alloy films and coatings: a review

In the past 14 years, as a branch of high-entropy alloy (HEA) materials, HEA films and coatings have exhibited the attractive and unique properties, relative to the conventional film and coating materials. The recent research and development of HEA films and coatings are reviewed in this paper. At first, the basic concept of HEAs films and coatings are introduced. Then, their preparation technologies, microstructures and appealing properties are summarized. Moreover, the possible reasons and design criteria for achieving the excellent properties are discussed. Finally, the suggested future research work for the HEA films and coatings are outlined. Preparation technologies, microstructures, and properties of HEA films and coatings are reviewed in this paper. The design criteria and suggested research directions are further discussed and proposed.

36 MATERIALS SCIENCE↗