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At least 109 records · Page 6

High Fidelity Simulations of Air-Cooled Reactor Cavity Cooling System

High Temperature Gas Reactor (HTGR) designs incorporate passive safety systems (e.g., the Reactor Cavity Cooling System [RCCS]) that utilize natural principles to manage heat dissipation from the reactor pressure vessel (RPV) during accidents or routine shutdowns. The industry community is experiencing a pressing need for advanced simulation tools that can accurately assess the performance of these types of systems. In the literature, a knowledge gap exists concerning high-fidelity data for the RCCS, and this gap is one of the areas of focus of the present study. This research focuses on a specific RCCS designed for General Atomics' Modular High-Temperature Gas Reactor (GA-MHTGR). Experimental studies on a scaled version (can be seen in Figure 1) of the air-cooled RCCS used in GA-MHTGR were conducted by the University of Wisconsin-Madison (UW-Madison). This work contributes to a broader initiative aimed at establishing a numerical benchmark based on the UW-Madison experiments.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

High-fidelity forced convection simulations of the University of Wisconsin–Madison air-cooled reactor cavity cooling system

Among the various types of advanced nuclear technologies that exist, high-temperature gas-cooled reactors (HTGRs) stand out for their co-generation capabilities and exceptional passive safety systems. HTGRs rely on a reactor cavity cooling system (RCCS) to remove decay heat from the reactor pressure vessel (RPV) during the course of long-term transients. Several studies have focused on experimental and numerical modeling of the RCCS; however, the literature reveals a notable gap when it comes to high-fidelity simulations such as direct numerical simulations (DNS) or large eddy simulation (LES) models of the RCCS. An LES model was developed for forced convection inside the RCCS so as to obtain a high-fidelity representation of the RCCS at a scale never before attempted. Furthermore, the LES model was compared against three different Reynolds-averaged Navier–Stokes (RANS) models (Realizable k − ϵ, k − ω SST, and Reynolds stress model [RSM]). This comparison verified the robustness and accuracy of the turbulence modeling approach of the RANS models for the RCCS. Finally, based on the comparison between the LES and the RANS models, the k − ω SST RANS model of the experimental facility was developed and compared against the available experimental data.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗

High-resolution infrared spectroscopy of jet cooled CH 2 Br radicals: The symmetric CH stretch manifold and absence of nuclear spin cooling

Direct laser absorption of a slit supersonic discharge expansion provides the first high-resolution spectroscopic results on the symmetric CH stretch excitation (ν 1 ) of the bromomethyl (CH 2 Br) radical in the ground electronic state. Narrowband (<1 MHz) mid-infrared radiation is produced by difference-frequency generation of two visible laser beams, with the open shell halohydrocarbon radical generated by electron dissociative attachment of CH 2 Br 2 in a discharge and rapidly cooled to T rot = 18 ± 1 K in the subsequent slit-jet supersonic expansion. A rovibrational structure in the radical spectrum is fully resolved, as well as additional splittings due to spin-rotation effects and 79 Br/ 81 Br isotopologues in natural abundance. Spectroscopic constants and band origins are determined by fitting the transition frequencies to a non-rigid Watson Hamiltonian, yielding results consistent with a vibrationally averaged planar radical and an unpaired electron in the out-of-plane p π orbital. Additionally, extensive satellite band structure from a vibrational hot band is observed and analyzed. The hot band data is compared to CFOUR/VPT2 (CCSD(T)cc-pVQZ) ab initio anharmonic predictions of the vibration rotation alpha matrix, which permits unambiguous assignment to CH 2 symmetric-stretch excitation built on the singly excited CH 2 out-of-plane bending mode (ν 1 + ν 4 ← ν 4 ). Longitudinal cooling of the Doppler width in the slit-jet expansion geometry also reveals partially resolved hyperfine structure on transitions out of the lowest angular momentum states in excellent agreement with predictions based on microwave studies. High level ab initio MOLPRO calculations [CCSD(T)-f12b/VnZ-f12 (n = 3, 4, CBS)] are also performed with explicitly correlated f12 electron methods for the out-of-plane CH 2 bending mode over the halogen series CH 2 X (X = F, Cl, Br, I), which clearly reveals a non-planar geometry for X = F (with a ΔE ≈ 0.3 kcal/mol barrier) and yet planar equilibrium geometries for X = Cl, Br, and I. Finally, a detailed Boltzmann analysis of the transition intensities provides support for negligible collisional equilibration of the entangled H atom nuclear spin states on the few hundred microsecond time scale and high collision densities of a slit supersonic expansion.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Investigation of Gas Turbine Internal Cooling Using Supercritical CO 2 —Effect of Surface Roughness and Channel Aspect Ratio

In this paper, an experimental and numerical investigation of internal cooling channels with rib turbulators is presented with sCO 2 as the working fluid at process conditions (pressure-20.7 MPa and temperature up to 150 °C). The effect of channel aspect ratio up to 2:1 on thermal-hydraulic performance is explored in additively manufactured rectangular channels and square channels, both with and without 60 deg ribs on the top and bottom sides. The Wilson-plot method is employed to experimentally measure channel-averaged Nusselt number over a Reynolds number range up to 370,000. The friction factor is calculated from pressure drop and mass flow rate and additionally, the overall thermal performance factor (TPF) is reported. A companion computational fluid dynamics (CFD) simulation is performed for the rib turbulated cooling configurations reported in the experiments using the Reynolds average Navier–Stokes-based turbulence model. The objective of the numerical study is to gain insight into the local heat transfer augmentation in the ribbed channels as a result of varying the aspect ratio, channel configuration (square versus rectangular), operating conditions (Reynolds number) and the surface roughness, an inherent outcome of the additive manufacturing process. Surface roughness is simulated using sand grain roughness height (K S ) calculated from the experimental data, and a comparison is presented with the corresponding channel configuration with varying surface roughness heights starting from smooth surfaces (K S = 0). Experimental results indicate that the heat transfer augmentation is negligible in the rectangular channels with ribs on the long side compared to the square channel. However, it is enhanced by 60% in comparison to placing ribs on the shorter side. The TPF remains constant at around 1 for the entire range of Reynolds numbers consistent with prior work at the National Energy Technology Laboratory (NETL). Here, the simulation results highlight that increased surface roughness can have a favorable considerable influence on Nusselt number and overall thermal performance enhancement.

42 ENGINEERING↗

Challenges and Optimization of Mu2e Proton Target Design with Radiative Cooling

Mu2e, the Muon-to-Electron Conversion Experiment, aims to identify physics beyond the Standard Model, namely, the conversion of muons to electrons without the emission of neutrinos. The muons are produced from pions generated in a production target when it is hit by an 8 GeV proton beam from the Fermilab Booster/Main Injector. The proton target design space is strongly constrained by a one-year operating lifetime and the need for radiative cooling in a vacuum environment. Uncertainties in the lifetime of the existing baseline design – a monolithic, segmented tungsten target – are large, particularly due to unknown impacts of radiation damage at the very high proton fluences expected in the experiment. We have begun evaluation of a new design utilizing Inconel 718 over the WL10 used in the existing target design. As a result, the structural design of the target has evolved significantly. This evolution focuses on lowering the target temperature, minimizing obstruction to muons, increasing structural stability, maximizing fatigue lifetime, simplifying the fabrication process, and more. The thermal management, structural stability and fatigue lifetime are emphasized here. These optimizations have led to a promising new target design for the Mu2e experiment.

Liu, Z. [Fermilab]↗

Overall Cooling Effectiveness of Internally Cooled Additively Manufactured Blades

By utilizing additive manufacturing, novel internal cooling designs can be quickly and cheaply vetted to enhance blade cooling performance. This improvement allows for higher turbine inlet temperatures while reducing the amount of coolant needed, therefore increasing the overall efficiency of small industrial gas turbines.

additive manufacturing↗

Two dimensional cold air cascade study of a film cooled turbine stator blade. 2: Experimental results of full film cooling tests

The effect of full film cooling on the performance of a turbine stator blade was studied in a two-dimensional cascade. The blade contained 12 rows of coolant holes, 6 rows on the suction surface and 6 on the pressure surface. Separate tests were first made with coolant ejection from each of the 12 rows. Then successive tests were made with various combinations of coolant rows open, including full film cooling. The principal results are presented in terms of primary-air efficiency as a function of coolant fraction. In addition, the efficiency results of the multirow tests are compared with the multi-row efficiency predicted by adding the single-row results.

Prust, H. W., Jr.↗

SiO cooling instability in the envelopes of cool giant stars

In the outer atmospheres of oxygen-rich giant and supergiant stars, the formation of the silicon monoxide molecule not only represents a first step toward the production of dust but may also produce an efficient radiative cooling agent. Molecular cooling occurs as a thermal instability in many cases with an onset at 2000 to 3500 K, rapidly reducing the temperature by as much as 1000 K. This process may occur in the upper photosphere-lower chromosphere of such stars and can have profound dynamical consequences. The process occurs far from LTE, on a time scale controlled by the reaction rates for SiO formation. SiO masers may be indicative of this process. The molecule CS which may play a similar role in carbon stars and serve as the basis for carbonaceous dust production.

Muchmore, David O.↗

Surface forcing of the infrared cooling profile over the Tibetan Plateau. I - Influence of relative longwave radiative heating at high altitude. II - Cooling-rate variation over large-scale plateau domain during summer monsoon transition

The role of the Tibetan Plateau on the behavior of the surface longwave radiation budget is investigated, and the behavior of the vertical profile of longwave cooling over the plateau, including its diurnal variation, is quantified. A medium spectral-resolution IR radiative transfer model utilizing a simple modification for applications in idealized complex (valley) terrain is developed for the investigation. An understanding of how surface and elevation biophysical factors, which are highly variable over the large-scale plateau domain, regulate the spatial distribution of clear-sky IR cooling during the transition phase of the summer monsoon, is described.

Smith, Eric A.↗

The Pressure Available for Ground Cooling in Front of the Cowling of Air-cooled Airplane Engines

A study was made of the factors affecting the pressure available for ground cooling in front of a cowling. Most of the results presented were obtained with a set-up that was about one-third full scale. A number of isolated tests on four full-scale airplanes were made to determine the general applicability of the model results. The full-scale tests indicated that the model results may be applied qualitatively to full-scale design and quantitatively as a first approximation of the front pressure available for ground cooling.

Stickle, George W↗

Cooling Characteristics of an Experimental Tail-pipe Burner with an Annular Cooling-air Passage

The effects of tail-pipe fuel-air ratio (exhaust-gas temperatures from approximately 3060 degrees to 3825 degrees R), radial distributiion of tail-pipe fuel flow, and mass flow of combustion gas and the inside wall were determined for an experimental tail-pipe burner cooled by air flowing through and insulated cooling-air to combustion gas mass flow from 0.066 to 0.192 were also determined.

Kaufman, Harold R↗

Drag and Cooling with Various Forms of Cowling for a "Whirlwind" Radial Air-cooled Engine II

This report gives the results of the second portion of an investigation in the twenty-foot Propeller Research Tunnel of the National Advisory Committee for Aeronautics, on the cowling and cooling of a "Whirlwind" J-5 radial air-cooled engine. The first portion pertains to tests with a cabin fuselage. This report covers tests with several forms of cowling, including conventional types, individual fairings behind the cylinders, individual hoods over the over the cylinders, and the new N. A. C. A. complete cowling, all on an open cockpit fuselage. Drag tests were also made with a conventional engine nacelle, and with a nacelle having the new complete cowling. In the second part of the investigation the results found in the first part were substantiated. It was also found that the reduction in drag with the complete cowling over that with conventional cowling is greater with the smaller bodies than with the cabin fuselage; in fact, the gain in the case of the completely cowled nacelle is over twice that with the cabin fuselage. The individual fairings and hoods did not prove effective in reducing the drag. The results of flight tests on AT-5A airplane has been analyzed and found to agree very well with the results of the wind tunnel tests. (author)

Weick, Fred E↗

Calculations of Laminar Heat Transfer Around Cylinders of Arbitrary Cross Section and Transpiration-Cooled Walls with Application to Turbine Blade Cooling

An approximate method for the development of flow and thermal boundary layers in the laminar region on cylinders with arbitrary cross section and transpiration-cooled walls is obtained by the use of Karman's integrated momentum equation and an analogous heat-flow equation. Incompressible flow with constant property values throughout the boundary layer is assumed. The velocity and temperature profiles within the boundary layer are approximated by expressions composed of trigonometric functions. Shape parameters for these profiles and functions necessary for the solution of the boundary-layer equations are presented as graphs so that the calculation for any specific case is reduced to the solution of two first-order differential equations. This method is applied to determine local heat-transfer coefficients and surface temperatures in the laminar flow region of the transpiration-cooled turbine blades for a given coolant flow rate, or to calculate the coolant flow distribution which is necessary in order to keep the blade temperature uniform along the surface.

Eckert, E R G↗

Altitude Cooling Investigation of the R-2800-21 Engine in the P-47G Airplane. IV - Engine Cooling-Air Pressure Distribution

A study of the data obtained in a flight investigation of an R-2800-21 engine in a P-47G airplane was made to determine the effect of the flight variables on the engine cooling-air pressure distribution. The investigation consisted of level flights at altitudes from 5000 to 35,000 feet for the normal range of engine and airplane operation. The data showed that the average engine front pressures ranged from 0.73 to 0.82 of the impact pressure (velocity head). The average engine rear pressures ranged from 0.50 to 0.55 of the impact pressure for closed cowl flaps and from 0.10 to 0.20 for full-open cowl flaps. In general, the highest front pressures were obtained at the bottom of the engine. The rear pressures for the rear-row cylinders were .lower and the pressure drops correspondingly higher than for the front-row cylinders. The rear-pressure distribution was materially affected by cowl-flap position in that the differences between the rear pressures of the front-row and rear-row cylinders markedly increased as the cowl flaps were opened. For full-open cowl flaps, the pressure drops across the rear-row cylinders were in the order of 0.2 of the impact pressure greater than across the front-row cylinders. Propeller speed and altitude had little effect on the -coolingair pressure distribution, Increase in angle of inclination of the thrust axis decreased the front ?pressures for the cylinders at the top of the engine and increased them for the cylinders at the bottom of the engine. As more auxiliary air was taken from the engine cowling, the front pressures and, to a lesser extent, the rear pressures for the cylinders at the bottom of the engine decreased. No correlation existed between the cooling-air pressure-drop distribution and the cylinder-temperature distribution.

Kaufman, Samuel J.↗

Mathematical Model and Experimental Results for Cryogenic Densification and Sub-Cooling Using a Submerged Cooling Source

Among the many factors that determine overall rocket performance, propellant density is important because it affects the size of the rocket. Thus, in order to decrease the size of a rocket, it may be desirable to increase the density of propellants. This study analyzes the concept of increasing the propellant density by employing a cooling source submerged in the liquid propellant. A simple, mathematical model was developed to predict the rate of densification and the propellant temperature profile. The mathematical model is generic and applicable to multiple propellants. The densification rate was determined experimentally by submerging a cooling source in liquid oxygen at constant, positive pressure, and measuring the time rate of change in temperature with respect to vertical position. The results from the mathematical model provided a reasonable fit when compared to experimental results.

Partridge, J. K.↗

Development of the Glenn Heat-Transfer (Glenn-HT) Computer Code to Enable Time-Filtered Navier-Stokes (TFNS) Simulations and Application to Film Cooling on a Flat Plate Through Long Cooling Tubes

Computational fluid dynamics (CFD) analysis using Reynolds-averaged Navier-Stokes (RANS) formulation for turbomachinery-related flows has enabled improved engine component designs. RANS methodology has limitations that are related to its inability to accurately describe the spectrum of flow phenomena encountered in engines. Examples of flows that are difficult to compute accurately with RANS include phenomena such as laminar/turbulent transition, turbulent mixing due to mixing of streams, and separated flows. Large eddy simulation (LES) can improve accuracy but at a considerably higher cost. In recent years, hybrid schemes that take advantage of both unsteady RANS and LES have been proposed. This study investigated an alternative scheme, the time-filtered Navier-Stokes (TFNS) method applied to compressible flows. The method developed by Shih and Liu was implemented in the Glenn-Heat-Transfer (Glenn-HT) code and applied to film-cooling flows. In this report the method and its implementation is briefly described. The film effectiveness results obtained for film cooling from a row of 30deg holes with a pitch of 3.0 diameters emitting air at a nominal density ratio of unity and two blowing ratios of 0.5 and 1.0 are shown. Flow features under those conditions are also described.

Ameri, Ali↗