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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6

A technology data base for the design of 500 to 5000-lb thrust class liquid rocket engines utilizing hydrogen and oxygen as propellants

This paper presents an overview of the results of experimental evaluations of candidate designs for igniters, injectors, and propellant-cooled thrust chambers applicable to restartable high-performance, high-reliability upper-stage engines and to pulsing-type reaction control engines (RCE). Injection element types best suited for liquid, gas, and liquid/gas phase propellant supply are identified. The resulting interactions between element type, combustion efficiency, and chamber wall heating are compared. The distinction between thrust chamber design requirements for upper stage vs RCE applications as measured by cycle life requirements is translated into design configurations consisting of all-film-cooled, all-regeneratively-cooled, and composites of the two cooling approaches. The validity of the design approaches is confirmed by data from engine durability testing involving over 90,000 starts and 9,000 thermal cycles on RCE-type designs and multiple long-duration burns (up to 2,000 sec) on regeneratively cooled upper-stage designs.

Schoenman, L.↗

Subsonic aerodynamic characteristic of semispan commercial transport model with wing-mounted advanced ducted propeller operating in reverse thrust

A test was conducted in the Langley 14 by 22 Foot Subsonic Tunnel to determine the effect of the reverse-thrust flow field of a wing-mounted advanced ducted propeller on the aerodynamic characteristics of a semispan subsonic high-lift transport model. The advanced ducted propeller (ADP) model was mounted separately in position alongside the wing so that only the aerodynamic interference of the propeller and nacelle affected the aerodynamic performance of the transport model. Mach numbers ranged from 0.14 to 0.26; corresponding Reynolds numbers ranged from 2.2 to 3.9 x 10(exp 6). The reverse-thrust flow field of the ADP shielded a portion of the wing from the free-stream airflow and reduced both lift and drag. The reduction in lift and drag was a function of ADP rotational speed and free-stream velocity. Test results included ground effects data for the transport model and ADP configuration. The ground plane caused a beneficial increase in drag and an undesirable slight increase in lift. The ADP and transport model performance in ground effect was similar to performance trends observed for out of ground effect. The test results form a comprehensive data set that supports the application of the ADP engine and airplane concept on the next generation of advanced subsonic transports. Before this investigation, the engine application was predicted to have detrimental ground effect characteristics. Ground effect test measurements indicated no critical problems and were the first step in proving the viability of this engine and airplane configuration.

Applin, Zachary T.↗

A Review of Evidence for High Life Coefficients on Propeller and Rotor Blades Under Static Thrust Conditions with Some New Experimental Results

Interest has increased recently in the thrust-producing capability of rotors at very high collective pitch angles. An early reference noted this behaviour in rotors and offered alternative models for section lift characteristics to explain it. The same phenomenon was coincidentally noted and used in a propeller code, resulting in very good correlation with static thrust data. The proposed paper will present experimental data demonstrating the pronounced persistence of thrust for propellers at increasing collective pitch angles. Comparisons with blade element/momentum theory will be made. These results are expected to point to the need to define (ultimately to explain) aerodynamic lift and drag behaviour in a rotating environment. Experimental measurements made by the U.S. Army Aeroflightdynamics Directorate at the Ames Research Center have shown that locally measured normal force coefficients along the span of a highly twisted rotor blade continue to increase at high values of collective pitch. In some cases these coefficients exceed expected values for the same type of airfoil tested under two dimensional conditions. To date no one to the authors' knowledge has defined the variation of C(n) with pitch for very high angles (to 45 deg) in a rotating environment and for a blade of reasonably high aspect ratio; however, total propeller thrust measurements support the idea that stalling does not occur in the same way as on a wing. This paper will present experimental data in the form of surface pressure distributions as well as flow visualization (microtufts) to explore the aerodynamic behavior of the rotating airfoil at high values of blade incidence. This paper also reviews experimental evidence and infers some high lift coefficient behavior from it. Comparisons between predicted thrust, utilizing modified airfoil characteristics and a blade element model, and measured thrust for both rotors and propellers that cover the extremes of collective pitch are shown and discussed.

Talbot, Peter D.↗

Low heat transfer oxidizer heat exchanger design and analysis

The RL10-IIB engine, a derivative of the RLIO, is capable of multi-mode thrust operation. This engine operates at two low thrust levels: tank head idle (THI), which is approximately 1 to 2 percent of full thrust, and pumped idle (PI), which is 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient engine thermal conditioning; PI operation provides vehicle tank pre-pressurization and maneuver thrust for log-g deployment. Stable combustion of the RL10-IIB engine at THI and PI thrust levels can be accomplished by providing gaseous oxygen at the propellant injector. Using gaseous hydrogen from the thrust chamber jacket as an energy source, a heat exchanger can be used to vaporize liquid oxygen without creating flow instability. This report summarizes the design and analysis of a United Aircraft Products (UAP) low-rate heat transfer heat exchanger concept for the RL10-IIB rocket engine. The design represents a second iteration of the RL10-IIB heat exchanger investigation program. The design and analysis of the first heat exchanger effort is presented in more detail in NASA CR-174857. Testing of the previous design is detailed in NASA CR-179487.

Kanic, P. G.↗

Solid Rocket With Integral Case

Report describes proposed solid-propellant rocket motor. Case of motor integrated with propellant and burns and produces thrust as propellant combustion proceeds outward. Propellant and case manufactured together. Proposed motor increases payload-weight capacity.

Moore, Carleton J.↗

Low-thrust chemical propulsion system propellant expulsion and thermal conditioning study. Executive summary

Preferred techniques for providing abort pressurization and engine feed system net positive suction pressure (NPSP) for low thrust chemical propulsion systems (LTPS) were determined. A representative LTPS vehicle configuration is presented. Analysis tasks include: propellant heating analysis; pressurant requirements for abort propellant dump; and comparative analysis of pressurization techniques and thermal subcoolers.

Merino, F.↗

PAYLOAD SEPARATION AND THRUST TERMINATION IN A SOLID-PROPELLANT ROCKET MOTOR

A command method for thrust reduction and/or thrust termination of a solid-propellant rocket motor-called project Shavetail-was demonstrated successfully in flight by Jet Propulsion Laboratory. Thrust reduction is achieved by the separation of a portion of the nozzle to increase the throat area. The chamber pressure is lowered and motor continues to burn at a vernier level of thrust. At any time before motor burnout, upon command from guidance, thrust cancellation and motor separation from the payload are achieved by opening an orifice in the head end of the motor.

VELOCITY↗

A Wind-Tunnel Investigation of the Stall-Flutter Characteristics of a Supersonic-Type Propeller at Positive and Negative Thrust

An investigation has been made utilizing a three-blade, 10-foot- diameter, supersonic-ty-pe propeller to determine propeller flutter characteristics. The particular flutter characteristics of interest were (1) the effect of stall flutter on a propeller operating in positive and negative thrust, (2) the effect of stall flutter on a propeller operating with the thrust axis inclined, and (3) the variation of vibratory blade shear stresses as the stall flutter boundary is penetrated and exceeded. Thrust and power measurements were made for all test conditions. Wake and inflow surveys were made when appropriate, to define the thrust and torque distributions and the magnitude of the inflow velocity. Stress measurements were made simultaneously to obtain the propeller flutter and bending response. It was found when operating both in the positive and negative thrust regions that, for most cases after the onset of flutter, the magnitude of the flutter stresses at first increased rapidly with section blade angle P, after which further increases in 0 resulted in only a moderate increase or a reduction in stress. Thrust-axis inclination up to the limit of the tests (angle of attack of 15 deg and dynamic pressure of 40 psf) appeared to have no effect on stall flutter. The stall flutter stresses were found to be directly associated with the section thrust characteristics of the blades. The onset of flutter was found to occur simultaneously with the divergence of the section thrust variation with blade angle from linearity for stations outboard of the blade 0.8-radius station. The maximum flutter stresses appeared to be a function of the maximum section thrust obtained at or in the vicinity of the blade 0.8-radius station. In an attempt to correlate two-dimensional airfoil data with three-dimensional data to predict the stall angle of attack (divergence of the section thrust) of the blade sections, it was found that no consistent correlation could be obtained. Also, a knowledge of the inflow conditions appeared to be insufficient to account for differences in airfoil characteristics between the two-dimensional and the three-dimensional cases.

Rogallo, Vernon L.↗

Calculating thrust distribution and efficiency of air propellers

I am now proposing a method for the preliminary approximate calculation of the thrust distribution and efficiency of air propellers under any operating conditions. Our task becomes the following, namely, to determine the speed relations and the forces developed on a section with a given direction and velocity of the air current, a problem which can be solved with the aid of the momentum theory.

PROPELLERS - DESIGN & THEORY↗

Propellant management for low thrust chemical propulsion systems

Low-thrust chemical propulsion systems (LTPS) will be required for orbital transfer of large space systems (LSS). The work reported in this paper was conducted to determine the propellant requirements, preferred propellant management technique, and propulsion system sizes for the LTPS. Propellants were liquid oxygen (LO2) combined with liquid hydrogen (LH2), liquid methane or kerosene. Thrust levels of 100, 500, and 1000 lbf were combined with 1, 4, and 8 perigee burns for transfer from low earth orbit to geosynchronous earth orbit. This matrix of systems was evaluated with a multilayer insulation (MLI) or a spray-on-foam insulation. Vehicle sizing results indicate that a toroidal tank configuration is needed for the LO2/LH2 system. Multiple perigee burns and MLI allow far superior LSS payload capability. Propellant settling, combined with a single screen device, was found to be the lightest and least complex propellant management technique.

Hamlyn, K. M.↗

High heat transfer oxidizer heat exchanger design and analysis

The RL10-2B engine, a derivative of the RL10, is capable of multimode thrust operation. This engine operates at two low thrust levels: tank head idle (THI), which is approximately 1 to 2% of full thrust, and pumped idle (PI), which is 10% of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient engine thermal conditioning; PI operation provides vehicle tank pre-pressurization and maneuver thrust for low-g deployment. Stable combustion of the RL10-2B engine during the low thrust operating modes can be accomplished by using a heat exchanger to supply gaseous oxygen to the propellant injector. The oxidizer heat exchanger (OHE) vaporizes the liquid oxygen using hydrogen as the energy source. The design, concept verification testing and analysis for such a heat exchanger is discussed. The design presented uses a high efficiency compact core to vaporize the oxygen, and in the self-contained unit, attenuates any pressure and flow oscillations which result from unstable boiling in the core. This approach is referred to as the high heat transfer design. An alternative approach which prevents unstable boiling of the oxygen by limiting the heat transfer is referred to as the low heat transfer design and is reported in Pratt & Whitney report FR-19135-2.

Kmiec, Thomas D.↗

Oxidizer heat exchanger component test

The RL10-IIB engine, is capable of multimode thrust operation. The engine operates at two low-thrust levels: tank head idle (THI), approximately 1 to 2 percent of full thrust; and pumped idle, 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient thermal conditioning; PI operation provides vehicle tank prepressurization and maneuver thrust for low-g deployment. Stable combustion of the RL10-IIB engine during the low-thrust operating modes can be accomplished by using a heat exchanger to supply gaseous oxygen to the propellant injector. The oxidized heat exchanger (OHE) vaporizes the liquid oxygen using hydrogen as the energy source. This report summarizes the test activity and post-test data analysis for two possible heat exchangers, each of which employs a completely different design philosophy. One design makes use of a low-heat transfer (PHT) approach in combination with a volume to attenuate pressure and flow oscillations. The test data showed that the LHT unit satisfied the oxygen exit quality of 0.95 or greater in both the THI and PI modes while maintaining stability. The HHT unit fulfilled all PI requirements; data for THI satisfactory operation is implied from experimental data that straddle the exact THI operating point.

Kanic, P. G.↗