Rocket industry cooperation with supervised youth rocket programs
Youth space science model rocket projects in rocket motor design, static tests, propellant mixing, and rocket launch
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Youth space science model rocket projects in rocket motor design, static tests, propellant mixing, and rocket launch
Results are reported from a continued study of MPD thrusters operating in the quasi-steady mode and using electrode vapor as the propellant. Testing methods were refined, and performance data is now available for a fairly wide range of thruster geometries. Performance was found to be strongly dependent on thruster geometry, with some designs showing approximately twice the efficiency obtained during the preceding contract period. The radial clearance between electrodes, the attachment point of the arc on the cathode, and the electrical resistance of the electrodes appear to be important design variables.
Experimental results are reported on the L-star instability characteristics of three AP/composite propellants. The metal content of the propellants is 2, 16, and 16%. Chuffing, bulk mode oscillations, and time-independent combustion are observed with all three of these propellants. The stability boundary, defined as the boundary between time-independent and unstable combustion, is found to be well defined for two of the propellants in agreement with recognized trends available in the literature on other propellants. The frequency of bulk mode oscillations is presented as a function of the chamber characteristic length. One of the propellants tested has shown bulk mode instability at as high a pressure as 217 psia.
An analytical technique for implementing simultaneously the temperature, dynamic strain, real modulus, and frequency properties of solid propellant in an unsymmetrical vibrating ring mode is presented. All dynamic parameters and sources are defined for a free vibrating ring-grain structure with initial displacement and related to a forced vibrating system to determine the change in real modulus. Propellant test data application is discussed. The technique was developed to determine the aft attach ring stiffness of the shuttle booster at lift-off.
A propellant processing study to identify and control unplanned variation in composite solid propellant properties has shown that burning rate increases with process mixing but is not sensitve to process temperature. Different vertical propellant mixes of the same type were shown to provide different conditions of mixing at the pot wall because of differences in gearing, sometimes resulting in a stagnant wall film. Poor propellant produced in the stagnant wall film was attributed to poor mixing because of viscosity effects and wall film geometry. A control strategy based on briefly heating the wall was demonstrated. The study showed the need for improved process controls, good process instruments, and good propellant testing.
Models featuring the simulation of exhaust jets were developed for magnetic levitation in a wind tunnel. The exhaust gas was stored internally producing a discharge of sufficient duration to allow nominal steady state to be reached. The gas was stored in the form of compressed gas or a solid rocket propellant. Testing was performed with the levitated models although deficiencies prevented the detection of jet-induced aerodynamic effects. Difficulties with data reduction led to the development of a new force calibration technique, used in conjunction with an exhaust simulator and also in separate high incidence aerodynamic tests.
The work reported in this document consisted of six distinct liner technology development subtasks: 1) Analysis of Model Scale ADP Fan Duct Lining Data (Boeing): An evaluation of an AST Milestone experiment to demonstrate 1995 liner technology superiority relative to that of 1992 was performed on 1:5.9 scale model fan rig (Advanced Ducted Propeller) test data acquired in the NASA Glenn 9 x 15 foot wind tunnel. The goal of 50% improvement was deemed satisfied. 2) Bias Flow Liner Investigation (Boeing, VCES): The ability to control liner impedance by low velocity bias flow through liner was demonstrated. An impedance prediction model to include bias flow was developed. 3) Grazing Flow Impedance Testing (Boeing): Grazing flow impedance tests were conducted for comparison with results achieved at four different laboratories. 4) Micro-Perforate Acoustic Liner Technology (BFG, HAE, NG): Proof of concept testing of a "linear liner." 5) Extended Reaction Liners (Boeing, NG): Bandwidth improvements for non-locally reacting liner were investigated with porous honeycomb core test liners. 6) Development of a Hybrid Active/Passive Lining Concept (HAE): Synergism between active and passive attenuation of noise radiated by a model inlet was demonstrated.
The exact mathematical treatment of the problem is possible by replacing the propeller blade by a homogeneous prismatic rod. Conclusions can them be drawn as to the behavior of an actual propeller, since tests on propeller blades have indicated a qualitative agreement with the homogeneous rod. The natural frequencies are determined and the stressing of the systems under the various vibration modes are discussed.
The fundamental vortex theory for a single rotation propeller with a finite number of blades is reviewed. The theory leads to the specification of a radial distribution of bound circulation on each blade for minimum induced loss, analogous to the elliptic spanwise distribution of bound circulation on a wing for minimum induced drag. A propeller designed in accord with this theory has been tested in a water tunnel where it exhibited high efficiency in spite of localized cavitating flow. A knowledge of the flow field for an optimum propeller is of value to the airframe designer seeking to maximize the performance of the airplane-propeller combination.
Performance evaluation of hot wire initiators loaded with non-conductive propellant
An adjustable blade metal propeller was tested at five different angle settings, forming a series varying in pitch. The propeller was mounted on a VE-7 airplane in the twenty-foot propeller research tunnel of the National Advisory Committee for Aeronautics. The efficiencies were found to be from 4 to 7 per cent higher than those of standard wood propellers operating under the same conditions. The results are given in convenient form for use in selecting propellers for aircraft.
A series of rocket engine heat transfer experiments using metallized gelled liquid propellants was conducted at the NASA Lewis Research Center. These experiments used a small 20- to 40-lbf thrust engine composed of a modular injector, an igniter, a chamber, and a nozzle. The fuels used were traditional liquid RP-1 and gelled RP-1 with 0-, 5-, and 55-wt % loadings of aluminum particles. Gaseous oxygen was used as the oxidizer. Heat transfer measurements were made with a rocket engine calorimeter chamber and nozzle with a total of 31 cooling channels. Each channel used water flow to carry heat away from the chamber and the attached thermocouples; flow meters allowed heat flux estimates at each of the 31 stations.
The SRM propellant and polymer materials structural test program has potentially wide application to the testing and structural analysis of polymer materials and other materials generally characterized as being made of viscoelastic materials. The test program will provide a basis for characterization of the dynamic failure criteria for Solid Rocket Motor (SRM) propellant, insulation, inhibitor and liners. This experimental investigation will also endeavor to obtain a consistent complete set of materials test data. This test will be used to improve and revise the presently used theoretical math models for SRM propellant, insulators, inhibitor, liners, and O-ring seals.
Test program for engineering model of thermal control system of space storable propellant module in simulated environments
Wind-tunnel tests of two vtol propellers in descent
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Extensive performance testing has been carried out on a solid propellant, pulsed plasma microthruster essentially identical to the four units aboard the DOD, Lincoln Experimental Satellite (LES)-6. Tests include measurements of thrust, specific impulse, thrust vector, impulse bit repeatability, intermittency and endurance. The results show good impulse bit repeatability and a well defined thrust vector. The impulse bit, with a 1.85-joule input, was found to be approximately 26 micronewton-seconds at 190 seconds specific impulse. Based upon the results of the intermittency tests, a better understanding of the intermittency mechanism has been achieved.
Response tests of cup, vane, and propeller wind sensors