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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS1981

Convergent-tapered annular seals - Analysis for rotordynamic coefficients

A combined analytical-computational solution based on Hirs' lubrication equations (1970) is developed for tapered high-pressure annular seals typical of neck-ring and interstage seals employed in multistage centrifugal pumps. The results obtained coincide with earlier straight seal results at taper angles approaching zero and, under comparable assumptions, agree with Fleming's (1977) predictions for the direct stiffness coefficients. An optimal taper angle is shown to exist with respect to direct stiffness and the ratio of direct stiffness to leakage. Stiffness increases of about 85% are predicted.

Childs, D. W.↗
NASA NTRS1982

Rotordynamic instability field problems

Vibration data obtained during several rotor instability investigations is presented to illustrate the effect of changes in system parameters on overall rotor stability. The data includes the effects of bearing and seal changes as well as those due to variations in speed and pressure ratio. Field Problems indicate that the stability of rotors is often highly sensitive to fairly minor variations in bearing and seal parameters. Measured field data is valuable in normalizing analytical computer models so that effective solutions can be obtained.

Wachel, J. C.↗
NASA NTRS1982

Testing of turbulent seals for rotordynamic coefficients

A facility has been developed for dynamic testing of straight and convergent tapered seals with the capability of measuring the radial and tangential force components which result from a circular centered orbit. The test apparatus causes the seal journal to execute small-eccentricity centered circular orbits within its clearance circle. Dynamic measurements are made and recorded of the seal displacement-vector components, and of the pressure field. The pressure field is integrated to yield seal tangential and radial reaction-force components. Representative test data are provided and discussed for straight seals.

Childs, D. W.↗
NASA NTRS1984

Singular asymptotic expansions in nonlinear rotordynamics

During hot firing ground testing of the Space Shuttle's Main Engine, vibrations of the liquid oxygen pump occur at frequencies which cannot be explained by the linear Jeffcott model of the rotor. The model becomes nonlinear after accounting for deadband, side forces, and rubbing. Two phenomena present in the numerical solutions of the differential equations are unexpected periodic orbits of the rotor and tracking of the nonlinear frequency. A multiple scale asymptotic expansion of the differential equations is used to give an analytic explanation of these characteristics.

Day, W. B.↗
NASA NTRS1984

Rotordynamic Analysis of the SSME Turbopumps Using Reduced Models

Alternative methods for the rotor-dynamic and sensitivity analysis of large rotor systems are examined. The methods are assessed for their ability to utilize accurate models of reduced size along with effective procedures for describing the dynamic behavior of the systems. Frequency response-based techniques are developed for determining the steady state response to imbalance of the space shuttle main engine (SSME) turbopumps and the related eigenvalue problem. The rotor and housing are represented by reduced receptances associated with their coupling points. The housing may be described by all of its normal modes within a frequency range of interest. The effects of truncated higher and lower modes are accounted for in an approximate manner. A procedure is described for determining the sensitivity of the coupling forces to changes in the coupling elements and rotor speed of the turbopump systems. In addition, an eigenvalue sensitivity analysis technique is adopted for application to the systems. Computer programs were developed for the numerical implementation of the impedance and eigenvalue sensitivity formulated in this study.

Noah, S. T.↗
NASA NTRS1984

Control of rotordynamic instability in a typical gas turbine's power system

The effect of rotor internal friction on the system's stability was studied when operated above the first critical speed. This internal friction is commonly caused by sliding press fits or sliding splines. Under conditions of high speed and low bearing damping, these systems will occassionally whirl at a frequency less than the shaft's rotational speed. This subsynchronous precession is a self excited phenomenon and stress reversals are created. This phenomenon was observed during engine testing. The reduction of spline friction and/or the inclusion of squeeze film damping have controlled the instability. Case history and the detail design of the squeeze film dampers is discussed.

Veikos, N. M.↗
NASA NTRS1984

Hydrodynamic impeller stiffness, damping, and inertia in the rotordynamics of centrifugal flow pumps

The lateral hydrodynamic forces experienced by a centrifugal pump impeller performing circular whirl motions within several volute geometries were measured. The lateral forces were decomposed into: (1) time averaged lateral forces and (2) hydrodynamic force matrices representing the variation of the lateral forces with position of the impeller center. It is found that these force matrices essentially consist of equal diagonal terms and skew symmetric off diagonal terms. One consequence of this is that during its whirl motion the impeller experiences forces acting normal and tangential to the locus of whirl. Data on these normal and tangential forces are presented; it is shown that there exists a region of positive reduced whirl frequencies, within which the hydrodynamic forces can be destablizing with respect to whirl.

Jery, S.↗
NASA NTRS1984

Analysis and testing for rotordynamic coefficients of turbulent annular seals with different, directionally homogeneous surface-roughness treatment for rotor and stator elements

A theory is presented, based on a simple modification of Hirs' turbulent lubrication equations, to account for different but directionally-homogeneous surface roughness treatments for the rotor and stator of annular seals. The theoretical results agree with von Pragenau's predictions that a damper seal which uses a smooth rotor and a rough stator yields more net damping than a conventional seal which has the same roughness for both the rotor and stator. Experimental results for four stators confirm that properly-designed roughened stators yield higher net damping values and substantially less leakage than seals with smooth surfaces. The best seal from both damping and leakage viewpoints uses a round-hole-pattern stator. Initial results for this stator suggest that, within limits, seals can be designed to yield specified ratios of stiffness to damping.

Childs, D. W.↗
NASA NTRS1985

Singular asymptotic expansions in nonlinear rotordynamics

During hot firing ground testing of the Space shuttle's Main Engine, vibrations of the liquid oxygen pump occur at frequencies which cannot be explained by the linear Jeffcott model of the rotor. The model becomes nonlinear after accounting for deadband, side forces, and rubbing. Two phenomena present in the numerical solutions of the differential equations are unexpected periodic orbits of the rotor and tracking of the nonlinear frequency. A multiple scale asymptotic expansion of the differential equations is used to give an analytic explanation of these characteristics.

Day, W. B.↗
NASA NTRS1984

Convergent-tapered annular seals - Analysis and testing for rotordynamic coefficients

A combined analytical-computational method has been developed to calculate the pressure field and dynamic coefficients for tapered high-pressure annular seals. Completely developed turbulent flow is assumed in both the circumferential and axial directions, according to Hirs' (1973) bulk-flow turbulent-lubrication equations. In a numerical experiment with the method, a short bearing approximation is used to derive an analytical expression for the first-order (dynamic) pressure gradient. This expression is integrated numerically to define dynamic coefficients of the seal. Numerical results of the integration are compared with previous results for straight and tapered seals. It is found that direct stiffness and leakage coefficients increase in the present seal, while the remaining coefficients decrease. An optimal taper angle is shown to exist with respect to: (1) the direct stiffness and (2) the ratio of direct stiffness to leakage. On the basis of the optimal taper angle calculations, stiffness increases on the order of 40 to 50 percent are predicted. Experimental results for three taper angles are presented, and are found to be in good agreement with the theoretical predictions.

Childs, D. W.↗
NASA NTRS1985

Rotordynamic coefficients for compressible flow in tapered annular seals

Derivation of the governing equations for compressible flow in a tapered annular seal is based on Hirs' turbulent bulk-flow model. Zeroth and first-order perturbation equations are developed by an expansion in the eccentricity ratio. These equations are numerically integrated to obtain the leakage, and the direct and cross-coupled stiffness and damping coefficients. Seal parameters similar to the Space Shuttle Main Engine High Pressure Oxidizer Turbopump are used to demonstrate output from the analysis procedure. The effects of preswirl and seal taper are shown for three different length-to-diameter ratios. Generally the results indicate that prerotating the fluid significantly increases the cross-coupled stiffness but has little effect on the other coefficients, and increasing the convergent taper increases the direct stiffness while decreasing the direct damping and cross-coupled stiffness.

Nelson, C. C.↗
NASA NTRS1986

Nonlinear rotordynamics analysis

Three analytic consequences of the nonlinear Jeffcott equations are examined. The primary application of these analyses is directed toward understanding the excessive vibrations recorded in the Liquid Oxygen (LOX) pump of the Space Shuttle Main Engine (SSME) during hot firing ground testing. The first task is to provide bounds on the coefficients of the equations which delimit the two cases of numerical solution as a circle or an annulus. The second task examines the mathematical generalization to multiple forcing functions, which includes the special problems of mass imbalance, side force, rubbing, and combination of these forces. Finally, stability and boundedness of the steady-state solutions is discussed and related to the corresponding linear problem.

Day, W. B.↗
NASA NTRS1986

Hybrid methods for rotordynamic analysis

Effective procedures are presented for the response analysis of the Space Shuttle Main Engine turbopumps under transient loading conditions. Of particular concern is the determination of the nonlinear response of the systems to rotor imbalance in presence of bearing clearances. The proposed procedures take advantage of the nonlinearities involved being localized at only a few rotor/housing coupling joints. The methods include those based on integral formulations for the incremental solutions involving the transition matrices of the rotor and housing. Alternatively, a convolutional representation of the housing displacements at the coupling points is proposed which would allow performing the transient analysis on a reduced model of the housing. The integral approach is applied to small dynamical models to demonstrate the efficiency of the approach. For purposes of assessing the numerical integration results for the nonlinear rotor/housing systems, a numerical harmonic balance procedure is developed to enable determining all possible harmonic, subharmonic, and nonperiodic solutions of the systems. A brief account of the Fourier approach is presented as applied to a two degree of freedon rotor-support system.

Noah, Sherif T.↗
NASA NTRS1987

Calculating rotordynamic coefficients of seals by finite-difference techniques

For modelling the turbulent flow in a seal the Navier-Stokes equations in connection with a turbulence (kappa-epsilon) model are solved by a finite-difference method. A motion of the shaft round the centered position is assumed. After calculating the corresponding flow field and the pressure distribution, the rotor-dynamic coefficients of the seal can be determined. These coefficients are compared with results obtained by using the bulk flow theory of Childs and with experimental results.

Dietzen, F. J.↗
NASA NTRS1987

Force and moment rotordynamic coefficients for pump-impeller shroud surfaces

Governing equations of motion are derived for a bulk-flow model of the leakage path between an impeller shroud and a pump housing. The governing equations consist of a path-momentum, a circumferential - momentum, and a continuity equation. The fluid annulus between the impeller shroud and pump housing is assumed to be circumferentially symmetric when the impeller is centered; i.e., the clearance can vary along the pump axis but does not vary in the circumferential direction. A perturbation expansion of the governing equations in the eccentricity ratio yields a set of zeroth and first-order governing equations. The zeroth-order equations define the leaking rate and the circumferential and path velocity distributions and pressure distributions for a centered impeller position. The first-order equations define the perturbations in the velocity and pressure distributions due to either a radial-displacement perturbation or a tilt perturbation of the impeller. Integration of the perturbed pressure and shear-stress distribution acting on the rotor yields the reaction forces and moments acting on the impeller face.

Childs, Dara W.↗
NASA NTRS1986

Test results for sawtooth-pattern damper seals - Leakage and rotordynamic coefficients

Test results consisting of direct and transverse force coefficients are presented for eleven sawtooth-pattern damper-seal configurations. The designation 'damper' seal refers to a seal which uses a deliberately roughened stator and smooth rotor to increase the net seal damping force. The designation 'sawtooth-pattern' refers to a stator-roughness pattern whose cross section normal to the axis of the seal resembles saw teeth with the teeth direction opposing fluid motion in the direction of shaft rotation. The sawtooth pattern yields axial grooves in the stator which are interrupted by spacer elements which act as flow constrictions or 'dams'. Sawtooth-pattern seals had more damping than smooth seals but less than the round-hole-pattern seals tested previously. If damping is sacrificed, sawtooth-pattern seals can be designed to leak less than round-hole-pattern seals.

Childs, D.↗
NASA NTRS1987

The Jeffcott equations in nonlinear rotordynamics

The Jeffcott equations are a system of coupled differential equations representing the behavior of a rotating shaft. This is a simple model which allows investigation of the basic dynamic behavior of rotating machinery. Nolinearities can be introduced by taking into consideration deadband, side force, and rubbing, among others. The properties of the solutions of the Jeffcott equations with deadband are studied. In particular, it is shown how bounds for the solution of these equations can be obtained from bounds for the solutions of the linearized equations. By studying the behavior of the Fourier transforms of the solutions, we are also able to predict the onset of destructive vibrations. These conclusions are verified by means of numerical solutions of the equations, and of power spectrum density (PSD) plots. This study offers insight into a possible detection method to determine pump stability margins during flight and hot fire tests, and was motivated by the need to explain a phenomenon observed in the development phase of the cryogenic pumps of the Space Shuttle, during hot fire ground testing; namely, the appearance of vibrations at frequencies that could not be accounted for by means of linear models.

Zalik, R. A.↗