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At least 109 records · Page 6

Effect of endwall cooling on secondary flows in turbine stator vanes

An experimental investigation was performed to determine the effect of endwall cooling on the secondary flow behavior and the aerodynamic performance of a coreturbine stator vane. The investigation was conducted in a cold-air, full-annular cascade, where three-dimensional effects could be obtained. Two endwall cooling configurations were tested. In the first configuration, the cooling holes were oriented so that the coolant was injected in line with the inviscid streamline direction. In the second configuration, the coolant was injected at an angle of 15 deg to the inviscid streamline direction and oriented toward the vane pressure surface. In both cases the stator vanes were solid and uncooled so that the effect of endwall cooling could be obtained directly. Total-pressure surveys were taken downstream of the stator vanes over a range of cooling flows at the design, mean-radius, critical velocity ratio of 0.778. Changes in the total-pressure contours downstream of the vanes were used to obtain the effect of endwall cooling on the secondary flows in the stator. Comparisons were made between the two cooled-endwall configurations and with the results obtained previously for solid endwalls.

Goldman, L. J.↗

Mean velocity and decay characteristics of the guidevane and stator blade wake of an axial flow compressor

Pure tone noise, blade row vibrations, and aerodynamic losses are phenomena which are influenced by stator and IGV (inlet guide vane) blade wake production, decay, and interaction in an axial-flow compressor. The objective of this investigation is to develop a better understanding of the nature of stator and IGV blade wakes that are influenced by the presence of centrifugal forces due to flow curvature. A single sensor hot wire probe was employed to determine the three mean velocity components of stator and IGV wakes of a single stage compressor. These wake profiles indicated a varying decay rate of the tangential and axial wake velocity components and a wake profile similarity. An analysis, which predicts this trend, has been developed. The radial velocities are found to be appreciable in both IGV and the stator wakes.

Lakshminarayana, B.↗

Aerodynamic performances of three fan stator designs operating with rotor having tip speed of 337 meters per second and pressure ratio of 1.54. 1: Experimental performance

The aerodynamic performances of four stator-blade rows are presented and evaluated. The aerodynamic designs of two of these stators were compromised to reduce noise, a third design was not. On a calculated operating line passing through the design point pressure ratio, the best stator had overall pressure-ratio and efficiency decrements of 0.031 and 0.044, respectively, providing a stage pressure ratio of 1.483 and efficiency of 0.865. The other stators showed some correctable deficiencies due partly to the design compromises for noise. In the end-wall regions blade-element losses were significantly less for the shortest chord studied.

Gelder, T. F.↗

Aerodynamic performances of three fan stator designs operating with rotor having tip speed of 337 meters per second and pressure ratio of 1.54. Relation of analytical code calculations to experimental performance

A hub-to-shroud and a blade-to-blade internal-flow analysis code, both inviscid and basically subsonic, were used to calculate the flow parameters within four stator-blade rows. The produced ratios of maximum suction-surface velocity to trailing-edge velocity correlated well in the midspan region, with the measured total-parameters over the minimum-loss to near stall operating range for all stators and speeds studied. The potential benefits of a blade designed with the aid of these flow analysis codes are illustrated by a proposed redesign of one of the four stators studied. An overall efficiency improvement of 1.6 points above the peak measured for that stator is predicted for the redesign.

Gelder, T. F.↗

The evaluation of ceramic turbine stators

A ceramic turbine stator evaluation program administered by the NASA Lewis Research Center and supported by the Department of Energy is outlined. The objectives of the program are to evaluate the durability of ceramic stators over a highly dynamic automotive gas turbine duty cycle and to assess the capability of current ceramic design methodology to predict the durability of the stators over the selected duty cycle for times in excess of 200 hours. The program also provides an assessment of the ability of the ceramic industry to fabricate complex geometry monolithic stators by near-net-shape forming processes. A summary of results obtained to date is presented and future plans are discussed.

Fisher, E. A.↗

Status of the Ford program to evaluate ceramics for stator applications in automotive gas turbine engines

The paper reviews the progress of the major technical tasks of the DOE/NASA/Ford program Evaluation of Ceramics for Stator Applications in Automotive Gas Turbine Engines: reliability prediction, stator fabrication, material characterization, and stator evaluation. A fast fracture reliability model was prepared for a one-piece ceramic stator. Periodic inspection results are presented.

Trela, W.↗

Analytic investigation of effect of end-wall contouring on stator performance

Calculations show improved stator performance when the tip end wall was contoured so that the inlet area was greater than the exit area. Comparisons are made with previously published experimental data. The results of a parametric analysis of the effect contour geometry on the efficiency of a highly loaded axial stator are given. The maximum stator efficiency gain is about 0.8 percentage point, and this represents a 22 percent reduction in stator losses. The degree to which endwall contouring reduces the forces driving secondary flows was also examined. The driving forces for both cross channel and radial secondary flow were reduced.

Boyle, R. J.↗

Comparison of Experimental and Analytical Performance for Contoured Endwall Stators

Comparisons between predicted and experimental stator losses showed that the analysis was able to predict the change in stator loss when contoured endwalls with highly three dimensional passage geometry were used. The level of loss was predicted to within 75 percent of that measured. The predicted loss was due only to profile loss and boundary layer growth on the endwalls. The 25 percent difference was approximately 0.015 at design pressure ratio. The analysis was shown to predict the trend in stator flow angle, even for small stator geometries.

Boyle, R. J.↗

Analytical and experimental investigation of stator endwall countouring in a small axial-flow turbine

An experimental and analytical investigation was conducted to determine the effect of stator endwall contouring on turbine stage performance. In this investigation three stator configurations were evaluated using a common rotor. The three stator configurations were a cylindrical endwall design and two contoured endwall designs, one having a S-shaped outer wall profile and the other having a conical-shaped outer wall profile. Experimental data were obtained over a range of equivalent speeds, total pressure ratios, and rotor tip clearances for each stator-rotor combination. Detailed analytical loss assessments were conducted to aid in the determination of the contouring effect on turbine performance.

Haas, J. E.↗

Unsteady Flows in a Single-Stage Transonic Axial-Flow Fan Stator Row

Measurements of the unsteady velocity field within the stator row of a transonic axial-flow fan were acquired using a laser anemometer. Measurements were obtained on axisymmetric surfaces located at 10 and 50 percent span from the shroud, with the fan operating at maximum efficiency at design speed. The ensemble-average and variance of the measured velocities are used to identify rotor-wake-generated (deterministic) unsteadiness and turbulence, respectively. Correlations of both deterministic and turbulent velocity fluctuations provide information on the characteristics of unsteady interactions within the stator row. These correlations are derived from the Navier-Stokes equation in a manner similar to deriving the Reynolds stress terms, whereby various averaging operators are used to average the aperiodic, deterministic, and turbulent velocity fluctuations which are known to be present in multistage turbomachines. The correlations of deterministic and turbulent velocity fluctuations throughout the axial fan stator row are presented. In particular, amplification and attenuation of both types of unsteadiness are shown to occur within the stator blade passage.

Hathaway, Michael D.↗

Multi-airfoil Navier-Stokes simulations of turbine rotor-stator interaction

An accurate numerical analysis of the flows associated with rotor-stator configurations in turbomachinery can be extremely helpful in optimizing the performance of turbomachinery. In this study the unsteady, thin-layer, Navier-Stokes equations in two spatial dimensions are solved on a system of patched and overlaid grids for a rotor-stator configuration from an axial turbine. The governing equations are solved using a finite-difference, upwind algorithm that is set in an iterative, implicit framework. Results in the form of pressure contours, time-averaged pressures, unsteady pressure amplitudes and phase are presented. The numerical results are compared with experimental data and the agreement is found to be good. The results are also compared with those of an earlier study which used only one rotor and one stator. The current study uses multiple rotors and stators and a pitch ratio that is much closer to the experimental ratio. Consequently the results of this study are found to be closer to the experimental data.

Rai, Man Mohan↗

Grid refinement studies of turbine rotor-stator interaction

Results from a three-dimensional, time-accurate Navier-Stokes simulation of rotor-stator interaction in an axial turbine stage are presented. The present study uses a fine grid in the spanwise direction to better resolve endwall and tip cllearance effects and complements coarse-grid calculations that were reported earlier. A realistic turbine stage with 22 stator vanes and 28 rotor blades is simulated as a single-stator, single-rotor airfoil combination with the stator geometry modified to properly account for blockage effects. This is in contrast to the earlier coarse-grid calculations where the rotor geometry was modified. The improved grid resolution and the unmodified rotor geometry result in a more accurate simulation of the flow field, particularly in the rotor channel where the interaction effects are more severe. The numerical results are compared to experimental data wherever possible and to earlier calculations.

Madavan, N. K.↗

Prediction of turbine rotor-stator interaction using Navier-Stokes methods

Flows in turbomachinery are generally complex and do not easily lend themselves to numerical computation. The flows are three-dimensional and inherently unsteady. Complicated blade geometries and flow phenomena such as separation and periodic transition from laminar to turbulent flow add to the numerical complexity. Nevertheless, the accurate numerical analysis of such flows is a problem of considerable interest and practical importance to the turbomachinery community. Much of the early work in turbomachinery flow prediction focussed on airfoil cascades. While such analyses of flows in isolated airfoil rows have helped improve understanding of the flow phenomena and have gained widespread acceptance in the industrial community as a design tool, they do not yield any information regarding the unsteady effects arising out of rotor-stator aerodynamic interaction. These interaction effects become increasingly important as the distance between successive stator and rotor rows is decreased. Thus, the need exists for analytical tools that treat the rotor and stator airfoils as a system and provide information regarding the magnitude and the impact of the unsteady effects. The focus a three-dimensional, time-accurate, thin-layer Navier-Stokes code that was recently developed to study rotor-stator interaction problems. A system of patched and overlaid grids that move relative to each other is used to discretize the flow field and the governing equations are integrated using a third-order upwind scheme set in an iterative, implicit framework. The code was used to simulate subsonic flow through an axial turbine configuration for which considerable experimental data exists. Grid refinement studies were also conducted as part of the code validation process. The current status of the research, along with planned future directions, are also discussed.

Madavan, Nateri K.↗

Investigation of Semivaneless Turbine Stator Designed to Produce Axially Symmetrical Free-vortex Flow

A semivaneless turbine stator designed to eliminate blade wakes and secondary-flow accumulations of boundary-layer air was built and tested. Performance of this stator was evaluated with static pressures measured in the vaneless section and surveys of total pressure and flow angle made at the stator exit. Results are presented in terms of theoretical and experimental velocities and flow angles, boundary-layer parameters, and contours of total-pressure loss across the stator.

TURBINES - MIXED-FLOW↗

Analytical investigation of turbines with adjustable stator blades and effect of these turbines on jet-engine performance

Adjustable-stator turbines are applied to turbojet engines and probable performance is compared with conventional engines with and without variable-area exhaust nozzles. Variation in stator-exit angle and exhaust area was not excessive for wide ranges of engine output. Variation in turbine efficiency for contemporary turbines equipped with adjustable stators was small. Improvements from 4.5 to 17 percent in over-all engine specific fuel consumption over conventional engines and from 2 to 8.5 percent over engines equipped with only adjustable-area exhaust nozzles were obtained at 60-percent rated power with adjustable-stator turbines and variable-area exhaust nozzles. The improvements depend on design parameters.

ENGINE TYPES, COMPARISON↗

Simulation of unsteady flows through stator and rotor blades of a gas turbine using the Chimera method

A two-dimensional model to solve compressible Navier-Stokes equations for the flow through stator and rotor blades of a turbine is developed. The flow domains for the stator and rotor blades are coupled by the Chimera method that makes grid generation easy and enhances accuracy because the area of the grid that have high turning of grid lines or high skewness can be eliminated from the computational domain after the grids are generated. The results of flow computations show various important features of unsteady flows including the acoustic waves interacting with boundary layers, Karman vortex shedding from the trailing edge of the stator blades, pulsating incoming flow to a rotor blade from passing stator blades, and flow separation from both suction and pressure sides of the rotor blades.

Nakamura, S.↗

Aeropropulsion Technology (APT). Task 23 - Stator Seal Cavity Flow Investigation

The focus of NASA Contract NAS3-25950 Task 23 was to numerically investigate the flow through an axial compressor inner-banded stator seal cavity. The Allison/NASA developed ADPAC code was used to obtain all flow predictions. Flow through a labyrinth stator seal cavity of a high-speed compressor was modeled by coupling the cavity flow path and the main flow path of the compressor. A grid resolution study was performed to guarantee adequate grid spacing was used. Both unsteady rotor-stator-rotor interactions and steady-state isolated blade calculations were performed with and without the seal cavity present. A parameterized seal cavity study of the high-speed stator seal cavity collected a series of solutions for geometric variations. The parameter list included seal tooth gap, cavity depth, wheel speed, radial mismatch of hub flowpath, axial trench gap, hub corner treatments, and land edge treatments. Solution data presented includes radial and pitchwise distributions of flow variables and particle traces describing the flow character.

Heidegger, N. J.↗

Preliminary Analysis of Axial-Flow Compressors Having Supersonic Velocity at the Entrance of the Stator

A supersonic compressor design having supersonic velocity at the entrance of the stator is analyzed on the assumption of two-dimensional flow. The rotor and stator losses assumed in the analysis are based on the results of preliminary supersonic cascade tests. The results of the analysis show that compression ratios per stage of 6 to 10 can be obtained with adiabatic efficiency between 70 and 80 percent. Consideration is also given in the analysis to the starting, stability, and range of efficient performance of this type of compressor. The desirability of employing variable-geometry stators and adjustable inlet guide vanes is indicated. Although either supersonic or subsonic axial component of velocity at the stator entrance can be used, the cascade test results suggest that higher pressure recovery can be obtained if the axial component is supersonic.

Ferri, Antonio↗