Preparation of pigments for space-stable thermal control coatings, May 1969 - June 1970
Preparation of pigments for space-stable thermal control coatings
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Preparation of pigments for space-stable thermal control coatings
A capability to study the nuclear magnetic resonance of spacecraft thermal control coating has been built utilizing an electromagnet and V-series and Wl-series electronics. The electronics associated with the electromagnet had to be modified to make it compatible with the resonance measuring system. Resonance measurements have been performed on ZnO, Zn2TiO4 and FEP Teflon. The failure to observe resonance in ZnO and Zn2TiO4 has been theoretically explained. The linewidth and second moment measurements on ultraviolet irradiated FEP Teflon showed that there was no measurable degradation of the material due to short term irradiation.
Development of thermal control surface coatings, including zinc orthotitanate
ZnO coating pigment for spacecraft thermal control, examining UV irradiation effects on electrical properties
Five black electrically conductive thermal-control coatings have been formulated and tested for application on the Galileo spacecraft. The coatings consisted of organic and inorganic systems applied on titanium and aluminum surfaces. The coatings were tested under simulated space environment conditions. Coated specimens were subjected to thermal radiation and convective and conductive heating from -196 to 538 C. Mechanical, physical, thermal, electrical, and optical characteristics, formulation, mixing, application, surface preparation of substrates, and a method of determining electrical resistance are presented for the silicone matrix formulation designated as GF-580.
Solar reflective thermal control coatings for spacecraft using hafnia and calcia
Development of space stable thermal control coatings
Five black, electrically-conductive thermal control coatings have been formulated and tested for application on the Galileo spacecraft. The coatings consist of both organic and inorganic systems applied on titanium, aluminum, and glass/epoxy composite surfaces. The coatings were tested under simulated space environment conditions. Coated specimens were subjected to thermal radiation, convective and combustive heating, and cryogenic conditions over a temperature range between -196 C and 538 C. Mechanical, physical, thermal, electrical, and thermooptical properties are presented for one of these coatings. This paper describes the preparation, characteristics, and spraying of iron titanate on titanium and aluminum, and presents performance results.
A variety of coatings for passive thermal control were flown on the Materials on International Space Station Experiment (MISSE) 15th and 16th flights and on the Materials Exposure and Technology Innovation in Space (METIS) 1st flight. The MISSE and METIS flights were both in low Earth orbit but had very different results. Space environmental and molecular contamination effects on optical properties are reviewed. Future experiments, including the Regolith Adherence Characterization (RAC) flight to the Moon, are discussed.
A reserach project to develop space stable thermal control coatings for large surfaces is discussed. Four major tasks are considered: (1) pigment development, (2) binder development, (3) environmental effects evaluations, and (4) general coatings investigations.
Methyl trialkoxysilane hydrolysates have been found to be superior binders for radiative thermal-control coatings. Using sprayed test panels, candidate coating formulations were optimized with respect to binder/ pigment radio, ethanol content, pigment particle size, coating thickness, and curing conditions. Binders are made from monomers of trialkoxy-silanes or chain-extended alkoxysilanes. Monomers are believed to polymerize to ladder-type structures like methyl silicone.
The optical, physical, and chemical properties of selected spacecraft thermal control coatings, exposed for 10 months and 5.8 years on the leading edge (Row 9) of the LDEF, are reported. The following coatings were used: quartz/silver optical solar reflector; silvered FEP Teflon; S-13GLO, YB-71, and A-276 white paints; black paint; and sputter deposited coatings over graphite-epoxy composite substrates. The solar absorptance, total normal emittance, scanning electron and X-ray photoelectron microscopy, and X-ray diffraction analyses will be compared for the control, the 10 month exposed, and the 5.8 year exposed specimens. Data suggests that the high atomic flux over the last 6 months of the LDEF mission may have influenced the results from from this coatings experiment.
Thermal coatings for space vehicle of zinc oxide or titanium dioxide with silicon binder
Solar wind effects on thermal control coatings reflectance and absorptance, noting simulation and thermophysical measurement requirements
Induction plasma heating techniques were studied for calcining zinc orthotitanate particles for use in thermal control coatings. Previous studies indicated that the optimum calcining temperature is between 1400 and 1750 C. An intermediate temperature (1670 C) was chosen as a reference point for running a temperature series at the reference point and 220 C on both sides. The effect of varying chamber temperature on the reflectance spectra, before and after vacuum UV irradiation, is presented. The correlation between Zn2Ti04 paramagnetic resonance activity and its susceptibility to vacuum UV damage is discussed.
Peltier effect, Thomson effect, and Seeback effect are utilized in design of thermal control coating that serves as versatile means for controlling heat absorbed and radiated by surface. Coatings may be useful in extreme temperature environment enclosures or as heat shields.
Detailed characterizaton and formulation studies were performed on a methyltriakoxysilane hydrolysate as a binder for thermal control coatings. The binder was optimized by varying hydrolysis temperature, time, catalyst type, and water concentration. The candidate coating formulations, based on this binder with TiO2 pigment, were optimized via a detailed series of sprayed test panels that included the parameters of binder/pigment ratio, ethanol content, pigment particle size, coating thickness and cure conditions. A typical optimized coating was prepared by acetic acid catalyzed hydrolysis of methyltriethoxysilane with 3.25 mol-equivalents of water over a 24 hour period at room temperature. The resulting hydrolysate was directly mixed with pre-milled TiO2 (12 grams pigment/26 grams binder) to yield a sprayable consistency. Panels were sprayed to result in a nominal cure coating thickness of 2 mils. Cure was affected by air drying for 24 hr at room temperature plus 72 hr at 150 F. These coatings are typically extremely tough and abrasion-resistant, with an absorptance (alpha) of 0.20 and emittance (e) of 0.89. No significant coating damage was observed in the mandrel bend test, even after exposure to thermal cycling from -160 to 160 F. Vacuum exposure of the coatings for 930 hours at 1 equivalent UV sun resulted in no visible degradation and no significant increase in absorptance.
Low energy electron irradiation rate testing of thermal control coatings for spectral reflectance properties