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At least 109 records · Page 6

Analysis of a space emergency ammonia dump using the FLOW-NET two-phase flow program

Venting of cryogenic and non-cryogenic fluids to a vacuum or a very low pressure will take place in many space-based systems that are currently being designed. This may cause liquid freezing either internally within the flow circuit or on external spacecraft surfaces. Typical ammonia flow circuits were investigated to determine the effect of the geometric configuration and initial temperature, pressure, and void fraction on the freezing characteristics of the system. The analysis was conducted also to investigate the ranges of applicability of the FLOW-NET program. It was shown that a typical system can be vented to very low liquid fractions before freezing occurs. However, very small restrictions in the flow circuit can hasten the inception of freezing. The FLOW-NET program provided solutions over broad ranges of system conditions, such as venting of an ammonia tank, initially completely filled with liquid, through a series of contracting and expanding line cross sections to near-vacuum conditions.

Navickas, J.↗

Cryogenic Fluid Management Using CFD - Development and Applications

The Fluid Dynamics Branch has positioned itself to support a wide range of customers in need of Cryogenic Fluid Management (CFM) analysis. A computational fluid dynamics (CFD) tool used for all manner of internal and external propulsion applications has been extended and refined to better model cryogenic propellant storage and tanking operations. Through the CFM Portfolio project, several validation activities were initiated. Validation of propellant tank self-pressurization, autogenous pressurization, slosh-induced ullage collapse, and jet-induced mixing all aid in defining model accuracy. The on-going validation effort has enabled confident application of the tool to in-line design and evaluation of CFM hardware and operations. Recent project support included design of no-vent fill operations using various techniques for the Human Landing System (HLS). Propellant transfer dynamics were predicted to ensure complete propellant delivery. Many more activities in support of HLS and other projects and programs were supported. The branch has engaged the CFM community to share recent findings and capabilities through conferences. To reach the wider community, a consolidation of fundamental findings from work on in-space pulsed settling maneuvers was distilled in an AIAA paper. Development and demonstration of CFM modeling capabilities continues in order to meet the needs of the agency and its industry partners in the endeavor to sustainably reach the Moon and beyond.

Jacob Brodnick↗

Simulation of Propellant Loading System Senior Design Implement in Computer Algorithm

Propellant loading from the Storage Tank to the External Tank is one of the very important and time consuming pre-launch ground operations for the launch vehicle. The propellant loading system is a complex integrated system involving many physical components such as the storage tank filled with cryogenic fluid at a very low temperature, the long pipe line connecting the storage tank with the external tank, the external tank along with the flare stack, and vent systems for releasing the excess fuel. Some of the very important parameters useful for design purpose are the prediction of pre-chill time, loading time, amount of fuel lost, the maximum pressure rise etc. The physics involved for mathematical modeling is quite complex due to the fact the process is unsteady, there is phase change as some of the fuel changes from liquid to gas state, then conjugate heat transfer in the pipe walls as well as between solid-to-fluid region. The simulation is very tedious and time consuming too. So overall, this is a complex system and the objective of the work is student's involvement and work in the parametric study and optimization of numerical modeling towards the design of such system. The students have to first become familiar and understand the physical process, the related mathematics and the numerical algorithm. The work involves exploring (i) improved algorithm to make the transient simulation computationally effective (reduced CPU time) and (ii) Parametric study to evaluate design parameters by changing the operational conditions

Bandyopadhyay, Alak↗

Precision measurement of the magnetic field in run 1 of the g-2 experiment

The Proton Improvement Plan-II (PIP-II) is a superconducting linear accelerator being built at Fermilab that will provide 800 MeV proton beam for neutrino production. The linac consists of a total of twenty-three (23) cryomodules of five (5) different types. Cooling is required at 2K, 5K and 40K. The Cryogenic Distribution System (CDS) consists of a Distribution Valve Box, ~285 m of cryogenic transfer line, modular Bayonet Cans to interface with cryomodules, and a Turnaround Can. The cryogenic system must provide protection from over-pressure by sizing pressure relief devices for all volumes and process line circuits. The cryomodule cavity circuits have dual pressure ratings, 4.1 bara when cold and 2.05 bara when warm (T>80K). Worst case relieving cases will be identified. The methods for determining heat flux will be presented. For the relieving occurring in the linac tunnel, flow must vent to outside to avoid an oxygen deficiency hazard. Also, we will present vacuum vessel relief sizing to protect the cryogenic distribution system vacuum shells from over pressure during an internal line rupture. The project is funded by US DOE Offices of Science, High Energy Physics.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Pressure safety approach for PIP-II cryogenic distribution system and cryomodules

The Proton Improvement Plan-II (PIP-II) is a superconducting linear accelerator being built at Fermilab that will provide 800 MeV proton beam for neutrino production. The linac consists of a total of twenty-three (23) cryomodules of five (5) different types. Cooling is required at 2K, 5K and 40K. The Cryogenic Distribution System (CDS) consists of a Distribution Valve Box, ~285 m of cryogenic transfer line, modular Bayonet Cans to interface with cryomodules, and a Turnaround Can. The cryogenic system must provide protection from over-pressure by sizing pressure relief devices for all volumes and process line circuits. The cryomodule cavity circuits have dual pressure ratings, 4.1 bara when cold and 2.05 bara when warm (T>80K). Worst case relieving cases will be identified. The methods for determining heat flux will be presented. For the relieving occurring in the linac tunnel, flow must vent to outside to avoid an oxygen deficiency hazard. Also, we will present vacuum vessel relief sizing to protect the cryogenic distribution system vacuum shells from over pressure during an internal line rupture. The project is funded by US DOE Offices of Science, High Energy Physics.

43 PARTICLE ACCELERATORS↗

Cryogenic Origin for Mars Analog Carbonates in the Bockfjord Volcanic Complex Svalbard (Norway)

The Sverrefjell and Sigurdfjell eruptive centers in the Bockfjord Volcanic Complex (BVC) on Svalbard (Norway) formed by subglacial eruptions ca. 1 Ma ago. These eruptive centers carry ubiquitous magnesian carbonate deposits including dolomitemagnesite globules similar to those in the Martian meteorite ALH84001. Carbonates in mantle xenoliths are dominated by ALH84001 type carbonate globules that formed during quenching of CO2-rich mantle fluids. Lava hosted carbonates include ALH84001 type carbonate globules occurring throughout lava vesicles and microfractures and massive carbonate deposits associated with vertical volcanic vents. Massive carbonates include < or equal 5 cm thick magnesite deposits protruding downwards into clear blue ice within volcanic vents and carbonate cemented lava breccias associated with volcanic vents. Carbonate cements comprise layered deposits of calcite, dolomite, huntite, magnesite and aragonite associated with ALH84001 type carbonate globules lining lava vesicles. Combined Mossbauer, XRD and VNIR data show that breccia carbonate cements at Sverrefjell are analog to Comanche carbonates at Gusev crater.

Amundsen, H. E. F.↗

Pressure safety approach for PIP-II cryogenic distribution system and cryomodules

The Proton Improvement Plan-II (PIP-II) is a superconducting linear accelerator being built at Fermilab that will provide 800 MeV proton beam for neutrino production. The linac consists of a total of twenty-three (23) cryomodules of five (5) different types. Cooling is required at 2K, 5K and 40K. The Cryogenic Distribution System (CDS) consists of a Distribution Valve Box, ~285 m of cryogenic transfer line, modular Bayonet Cans to interface with cryomodules, and a Turnaround Can. The cryogenic system must provide protection from over-pressure by sizing pressure relief devices for all volumes and process line circuits. The cryomodule cavity circuits have dual pressure ratings, 4.1 bara when cold and 2.05 bara when warm (T>80K). Worst case relieving cases will be identified. The methods for determining heat flux will be presented. For the relieving occurring in the linac tunnel, flow must vent to outside to avoid an oxygen deficiency hazard. Also, we will present vacuum vesse l relief sizing to protect the cryogenic distribution system vacuum shells from over pressure during an internal line rupture. The project is funded by US DOE Offices of Science, High Energy Physics.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Gas release and conductivity modification studies

The behavior of gas clouds produced by releases from orbital velocity in either a point release or venting mode is described by the modification of snowplow equations valid in an intermediate altitude regime. Quantitative estimates are produced for the time dependence of the radius of the cloud, the average internal energy, the translational velocity, and the distance traveled. The dependence of these quantities on the assumed density profile, the internal energy of the gas, and the ratio of specific heats is examined. The new feature is the inclusion of the effect of the large orbital velocity. The resulting gas cloud models are used to calculate the characteristics of the field line integrated Pedersen conductivity enhancements that would be produced by the release of barium thermite at orbital velocity in either the point release or venting modes as a function of release altitude and chemical payload weight.

Linson, L. M.↗

Axisymmetric Two-Dimensional Modeling of No Vent Filling of a Cryogenic Tank using Generalized Fluid System Simulation Program

Filling a tank with cryogenic fluid is more challenging than filling a tank with water or any other fluid that is in liquid state at atmospheric condition. Filling a tank with cryogenic fluid is a two-step process. First the tank and the transfer line mustbe chilled. Liquid cryogens start flowing into the tank only after the tank and transfer lines are chilled to the fluid saturation temperature. In normal gravity, cryogenic tanks are usually filled from the bottom at nearly atmospheric pressure. The vapor, caused by heat transfer from the warm tank walls, is allowed to vent from the top of the tank while the tank is being filled. Filling a cryogenic tank in the absence of gravity is more challenging because in a non-stratified environment liquid propellantmay not settle at the tank bottom as it does on earth. There is a strong possibility that liquid propellant may exit through the vent valve, which is typically located at the top of the tank to vent propellant vapor. There are several methodsof filling atank in space: Charge-Hold-Vent method [1], Vented-Chill / No-Vent-Fill (VCNVF)[2],and No Vent Fill with TVS assisted injector [3].This paper addressesnumerical modelingofthe No Vent Fill (NVF) processwhere a TVS (Thermodynamic Vent System) augmented injector was used with the vent valve closed during the entire filling process. NVF tests were conducted in the CRYOgenic Orbital Testbed (CRYOTE) tankat NASA/Marshall Space Flight Centerin 2018.The Generalized Fluid System Simulation Program (GFSSP), a general-purpose flow network code [4] was used to simulate the chilland fill process.

Cryogenics↗

Open aperture flow cells for on-line optical analysis of process fluids

A flow cell system includes a vessel and a fluid located in the vessel. A fluid surface of the fluid can be vented to a first gas pressure. The fluid surface can have a first cross-sectional area. The flow cell system includes a conduit in fluid communication with the vessel and positioned downstream of the vessel. The conduit can have a region that includes one or more orifices and has a second cross-sectional area. The second cross-sectional area can be less than the first cross-sectional area. The one or more orifices can be vented to a second gas pressure. The second gas pressure can be equal to or greater than the first gas pressure. Methods for analyzing a process fluid can include characterizing the fluid in the conduit.

Launiere, Cari A.↗

Feasibility study for a Cryogenic On-Orbit Liquid Depot-Storage, Acquisition and Transfer (COLD-SAT) satellite

This feasibility study presents the conceptual design of a spacecraft for performing a series of cryogenic fluid management flight experiments. This spacecraft, the Cryogenic On-Orbit Liquid Depot-Storage, Acquisition, and Transfer (COLD-SAT) satellite, will use liquid hydrogen as the test fluid, be launched on a Delta expendable launch vehicle, and conduct a series of experiments over a two to three month period. These experiments will investigate the physics of subcritical cryogens in the low gravity space environment to characterize their behavior and to correlate the data with analytical and numerical models of in-space cryogenic fluid management systems. Primary technologies addressed by COLD-SAT are: (1) pressure control; (2) chilldown; (3) no-vent fill; (4) liquid acquisition device fill; (5) pressurization; (6) low-g fill and drain; (7) liquid acquisition device expulsion; (8) line chilldown; (9) thermodynamic state control; and (10) fluid dumping.

Rybak, S. C.↗

Rockets using Liquid Oxygen

It is my task to discuss rocket propulsion using liquid oxygen and my treatment must be highly condensed for the ideas and experiments pertaining to this classic type of rocket are so numerous that one could occupy a whole morning with a detailed presentation. First, with regard to oxygen itself as compared with competing oxygen carriers, it is known that the liquid state of oxygen, in spite of the low boiling point, is more advantageous than the gaseous form of oxygen in pressure tanks, therefore only liquid oxygen need be compared with the oxygen carriers. The advantages of liquid oxygen are absolute purity and unlimited availability at relatively small cost in energy. The disadvantages are those arising from the impossibility of absolute isolation from heat; consequently, allowance must always be made for a certain degree of vaporization and only vented vessels can be used for storage and transportation. This necessity alone eliminates many fields of application, for example, at the front lines. In addition, liquid oxygen has a lower specific weight than other oxygen carriers, therefore many accessories become relatively larger and heavier in the case of an oxygen rocket, for example, the supply tanks and the pumps. The advantages thus become effective only in those cases where definitely scheduled operation and a large ground organization are possible and when the flight requires a great concentration of energy relative to weight. With the aim of brevity, a diagram of an oxygen rocket will be presented and the problem of various component parts that receive particularly thorough investigation in this classic case but which are also often applicable to other rocket types will be referred to.

Busemann, Adolf↗

Thermodynamic Vent System for an On-Orbit Cryogenic Reaction Control Engine

A report discusses a cryogenic reaction control system (RCS) that integrates a Joule-Thompson (JT) device (expansion valve) and thermodynamic vent system (TVS) with a cryogenic distribution system to allow fine control of the propellant quality (subcooled liquid) during operation of the device. It enables zero-venting when coupled with an RCS engine. The proper attachment locations and sizing of the orifice are required with the propellant distribution line to facilitate line conditioning. During operations, system instrumentation was strategically installed along the distribution/TVS line assembly, and temperature control bands were identified. A sub-scale run tank, full-scale distribution line, open-loop TVS, and a combination of procured and custom-fabricated cryogenic components were used in the cryogenic RCS build-up. Simulated on-orbit activation and thruster firing profiles were performed to quantify system heat gain and evaluate the TVS s capability to maintain the required propellant conditions at the inlet to the engine valves. Test data determined that a small control valve, such as a piezoelectric, is optimal to provide continuously the required thermal control. The data obtained from testing has also assisted with the development of fluid and thermal models of an RCS to refine integrated cryogenic propulsion system designs. This system allows a liquid oxygenbased main propulsion and reaction control system for a spacecraft, which improves performance, safety, and cost over conventional hypergolic systems due to higher performance, use of nontoxic propellants, potential for integration with life support and power subsystems, and compatibility with in-situ produced propellants.

Hurlbert, Eric A.↗

An investigation of the 0.0091 scale External Tank ogive nose (MSFC model 470) in the MSFC 14 inch TWT to determine the pressure distribution around the External Tank Nose (TA3F), volume 1

The model tested was a 0.0091 scale representation of the ogive nose section of the External Tank with nose cap and lightning rod and protuberances. Pressure distribution around the nose cap was determined. Pressure data were also obtained along the ogive nose. Data were obtained over an angle of attack range of + or -5 degrees and over a Mach number range of .6 to 4.96. The Reynolds number per unit length (ft.) ranged from 4.1 million to 4.96 million. There were 22 pressure ports in a single row. Circumferential positions of 0, 22.5, 45, 67.5 and 90 degrees were simulated by rotating the model. The LO2 feed line and LO2 recirculation line were simulated. The effects of the nose spike were investigated over a range of Mach numbers. The data will be useful for venting analyses. Photographs showing flow visualization of the test configuration are given.

Ramsey, P. E.↗

An Assessment of Helium Evolution from Helium-Saturated Propellant Depressurization in Space

Helium evolution from the transfer of helium-saturated propellant in space is quantified to assess its impacts from creating two-phase gas/liquid flow from the supply tank, gas injection into the receiving tank, and liquid discharge from the receiving tank. Propellant transfer takes place between two similar tanks whose maximum storage capacity is approximately 2.55 cubic meters each. The maximum on-orbit propellants transfer capability is 9000 lbm (fuel and oxidizer). The transfer line is approximately 1.27 cm in diameter and 6096 cm in length and comprised of the fluid interconnect system (FICS), the orbiter propellant transfer system (OPTS), and the International Space Station (ISS) propulsion module (ISSPM). The propellant transfer rate begins at approximately 11 liter per minute (lpm) and subsequently drops to approximately 0.5 lpm. The tank nominal operating pressure is approximately 1827 kPa (absolute). The line pressure drops for Monomethy1hydrazine (MMH) and Nitrogen tetroxide (NTO) at 11.3 lpm are approximately 202 kPa and 302 kPa, respectively. The pressure-drop results are based on a single-phase flow. The receiving tank is required to vent from approximately 1827 kPa to a lower pressure to affect propellant transfer. These pressure-drop scenarios cause the helium-saturated propellants to release excess helium. For tank ullage venting, the maximum volumes of helium evolved at tank pressure are approximately 0.5 ft3 for MMH and 2 ft3 for NTO. In microgravity environment, due to lack of body force, the helium evolution from a liquid body acts to propel it, which influences its fluid dynamics. For propellant transfer, the volume fractions of helium evolved at line pressure are 0.1% by volume for MMH and 0.6 % by volume for NTO at 11.3 lpm. The void fraction of helium evolved varies as an approximate second order power function of flow rate.

Nguyen, Bich N.↗

Geologic Mapping of the Chaac-Camaxtli Region of Io from Galileo Imaging Data

We produced a geologic/geomorphologic map of the Chaac-Camaxtli region of Io's leading anti-Jovian hemisphere using regional resolution (186 m/pixel) Galileo imaging data collected during orbit I27 (February 2000) integrated with lower resolution (1.4 km/pixel) color data, along with other Galileo imaging and spectral data. This is the first regional map of Io made from Galileo data. Nine color and geomorphologic units have been mapped, and the close proximity of dark and various colored bright materials suggests that there is an intimate interaction between (presumably) silicate magmas and sulfur-bearing volatile materials that produced a variety of explosive and effusive deposits in the recent geologic past. This region of Io is dominated by 11 volcanic centers, most of which are paterae that are analogous in morphology to terrestrial calderas but larger in size. Mapping of structural features indicates that most of the active regions occur in topographic lows, and less active or inactive paterae are associated with topographic highs. This indicates that crustal thickness variations influence magma access to the surface. Surface changes in this region since the Voyager flybys (1979) are relatively minor (additional bright and dark flows, color changes), although several active vents have migrated within paterae. This observation, along with the identification of the relatively regular spacing of paterae (approx. 100- 150 km) along a line, may indicate there are multiple interlacing fractures in the crust that serve as magma conduits from the interior. This connection between volcanism and tectonism may have implications for tidal heating mechanisms and their effect on Io's lithosphere. Some inactive patera floors may be evolving into bright plains material, which, if composed of silicates, might explain the strength of Io's crust to support steep patera walls and tall mountains.

Williams, David A.↗

Geologic Mapping of the Chaac-Camaxtli Region of Io from Galileo Imaging Data

We produced a geologic/geomorphologic map of the Chaac-Camaxtli region of Io's leading anti-Jovian hemisphere using regional resolution ( 186 m/pixel) Galileo imaging data collected during orbit I27 (February 2000) integrated with lower resolution (1.4 km/pixel) color data, along with other Galileo imaging and spectral data. This is the first regional map of Io made from Galileo data. Nine color and geomorphologic units have been mapped, and the close proximity of dark and various colored bright materials suggests that there is an intimate interaction between (presumably) silicate magmas and sulfur-bearing volatile materials that produced a variety of explosive and effusive deposits in the recent geologic past. This region of Io is dominated by 11 volcanic centers, most of which are paterae that are analogous in morphology to terrestrial calderas but larger in size. Mapping of structural features indicates that most of the active regions occur in topographic lows, and less active or inactive paterae are associated with topographic highs. This indicates that crustal thickness variations influence magma access to the surface. Surface changes in this region since the Voyager flybys are relatively minor (additional bright and dark flows, color changes), although several active vents have migrated within paterae. This observation, along with the identification of the relatively regular spacing of paterae (approx. 100 - 150 km) along a line, may indicate there are multiple interlacing fractures in the crust that serve as magma conduits from the interior. This connection between volcanism and tectonism may have implications for tidal heating mechanisms and their effect on Io's lithosphere. Some inactive patera floors may be evolving into bright plains material, which, if composed of silicates, might explain the strength of Io's crust to support steep patera walls and tall mountains.

Williams, David A.↗

Self-contained space qualifiable optical contamination monitor

Experiments operating in the VUV as well as those employing cryocooled optical surfaces are the most seriously affected by spacecraft contamination due to outgassing of foreign materials, reaction byproducts of thruster firings, system venting emissions, etc. Attention is presently given to a self-contained optical contamination monitor, furnishing in-flight and/or real-time monitoring of VUV reflectivity and transmittance. The time-lining of measurement results with other spacecraft events will allow the direct evaluation of spacecraft operation effects on critical optical surfaces.

Jarratt, R. V., Jr.↗