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NASA NTRS2002

Tactical Defenses Against Systematic Variation in Wind Tunnel Testing

This paper examines the role of unexplained systematic variation on the reproducibility of wind tunnel test results. Sample means and variances estimated in the presence of systematic variations are shown to be susceptible to bias errors that are generally non-reproducible functions of those variations. Unless certain precautions are taken to defend against the effects of systematic variation, it is shown that experimental results can be difficult to duplicate and of dubious value for predicting system response with the highest precision or accuracy that could otherwise be achieved. Results are reported from an experiment designed to estimate how frequently systematic variations are in play in a representative wind tunnel experiment. These results suggest that significant systematic variation occurs frequently enough to cast doubts on the common assumption that sample observations can be reliably assumed to be independent. The consequences of ignoring correlation among observations induced by systematic variation are considered in some detail. Experimental tactics are described that defend against systematic variation. The effectiveness of these tactics is illustrated through computational experiments and real wind tunnel experimental results. Some tutorial information describes how to analyze experimental results that have been obtained using such quality assurance tactics.

DeLoach, Richard↗

NASA NTRS1987

Viscous calculations of supersonic flows past cylinders at angles of attack

Two- and three-dimensional separated flows around cylindrical sections and a body-of-revolution at angles of attack from -10 deg to +20 deg are computed. The blunt-nose-cylinders chosen for the analyses have different configurations, and one of them has a boat-tail. The freestream Mach numbers are 1.5 and 1.6, the unit Reynolds number and the total temperature are 2 million/ft, and 585 R, respectively. Among the possible areas of application for this study are the aerodynamics of separating stores and missiles. The Reynolds-averaged Navier-Stokes equations are solved by an approximately-factored, implicit, upwind-biased, finite-volume algorithm. The convergence to steady state was accelerated using a multigrid strategy. The results helped understanding the structure of the flowfield with varying incidence and configuration, and the suitability of the computational algorithm used for this class of flows. A two-layer algebraic eddy viscosity model is used for the two-dimensional turbulent flows. Laminar three-dimensional calculations are benchmarked through comparisons with wind tunnel test results.

Baysal, O.↗

NASA NTRS1980

Test section configuration for aerodynamic testing in shock tubes

This paper presents results of a study of the test section configuration required to minimize or alleviate interference effects on model flow produced by the presence of test section walls in the aerodynamic testing of two dimensional transonic airfoils in a shock tube. Tests at a nominal Mach number of 0.85 and a chord Reynolds number of 2,000,000 were carried out by means of schlieren photography and pressure measurements for several symmetric airfoil profiles using shock tube test sections with unmodified straight walls, contoured walls, and slotted walls with adjacent chambers. Results were compared with corresponding results from conventional wind tunnel tests of the airfoils. Results for the straight wall tests show major airfoil flow distortions. Results from contoured wall tests and those performed using a slotted wall test section developed in this study exhibit essential agreement with wind tunnel results. The collective results show that test sections for aerodynamic testing can be designed for shock tubes that will alleviate wall interference effects.

Cook, W. J.↗

NASA NTRS2015

Development of Variable Camber Continuous Trailing Edge Flap for Performance Adaptive Aeroelastic Wing

This paper summarizes the recent development of an adaptive aeroelastic wing shaping control technology called variable camber continuous trailing edge flap (VCCTEF). As wing flexibility increases, aeroelastic interactions with aerodynamic forces and moments become an increasingly important consideration in aircraft design and aerodynamic performance. Furthermore, aeroelastic interactions with flight dynamics can result in issues with vehicle stability and control. The initial VCCTEF concept was developed in 2010 by NASA under a NASA Innovation Fund study entitled "Elastically Shaped Future Air Vehicle Concept," which showed that highly flexible wing aerodynamic surfaces can be elastically shaped in-flight by active control of wing twist and bending deflection in order to optimize the spanwise lift distribution for drag reduction. A collaboration between NASA and Boeing Research & Technology was subsequently funded by NASA from 2012 to 2014 to further develop the VCCTEF concept. This paper summarizes some of the key research areas conducted by NASA during the collaboration with Boeing Research and Technology. These research areas include VCCTEF design concepts, aerodynamic analysis of VCCTEF camber shapes, aerodynamic optimization of lift distribution for drag minimization, wind tunnel test results for cruise and high-lift configurations, flutter analysis and suppression control of flexible wing aircraft, and multi-objective flight control for adaptive aeroelastic wing shaping control.

Aircraft↗

NASA NTRS1972

Reentry thermal protection from Pioneer F RTG insulation material

Ablation tests were performed on the insulation material used in the Pioneer F radioisotope thermoelectric generator (RTG) in the Ames Arc-Heated Planetary-Gas Wind Tunnel. Test results indicate that the material, trade name Min-K 1301, should experience little ablation for heat transfer rates below 40 BTU/sq ft-sec. If the current design were to be changed so that the various pieces of Min-K were fastened or interlocked together the total amount of heat delivered to the RTG heat source during an earth orbital decay reentry would be reduced by at least 22.7%.

Vorreiter, J. W.↗

NASA NTRS1972

Design, develop, fabricate, assemble and checkout and advanced active damper system

An active electromagnetic damper system was developed for and used in a 5.5% aeroelastic model of Saturn 1B/SA206 launch configuration in wind tunnel tests to determine ground wind-induced loads. Detailed descriptions are given of the damper development program: approach, design analyses, fabrication, checkout, system calibration, wind tunnel test results, damper assembly and operating instructions, and trouble-shooting procedures. Conclusions and recommendations to improve the damper system for future applications are also presented.

Chang, C. S.↗

NASA NTRS1972

Aerodynamic characteristics of a swept augmentor wing

A brief outline of augmentor wing research is presented and is followed by a discussion of large scale wind tunnel test results for a swept augmentor wing configuration. The results show that the augmentor wing can be applied to high speed swept wing designs with little adverse effect on either the basic performance of the augmentor or the longitudinal characteristics, including maximum lift and stall. Three lateral control devices were shown to be effective and ground effect was measured for several complete aircraft configurations.

Koenig, D. G.↗

NASA NTRS1973

Prediction of space shuttle fluctuating pressure environments, including rocket plume effects

Preliminary estimates of space shuttle fluctuating pressure environments have been made based on prediction techniques developed by Wyle Laboratories. Particular emphasis has been given to the transonic speed regime during launch of a parallel-burn space shuttle configuration. A baseline configuration consisting of a lightweight orbiter and monolithic SRB, together with a typical flight trajectory, have been used as models for the predictions. Critical fluctuating pressure environments are predicted at transonic Mach numbers. Comparisons between predicted environments and wind tunnel test results, in general, showed good agreement. Predicted one-third octave band spectra for the above environments were generally one of three types: (1) attached turbulent boundary layer spectra (typically high frequencies); (2) homogeneous separated flow and shock-free interference flow spectra (typically intermediate frequencies); and (3) shock-oscillation and shock-induced interference flow spectra (typically low frequencies). Predictions of plume induced separated flow environments were made. Only the SRB plumes are important, with fluctuating levels comparable to compression-corner induced separated flow shock oscillation.

Plotkin, K. J.↗

NASA NTRS1972

Aerodynamic characteristics of a swept augmentor wing

A brief outline of augmentor wing research sponsored by Ames Research Center is presented and is followed by a discussion of large-scale wind-tunnel test results for a swept augmentor wing configuration. The results showed that the augmentor wing could be applied to high-speed swept wing designs with little adverse effect on either the basic performance of the augmentor or the longitudinal characteristics, including maximum lift and stall. Three lateral control devices were shown to be effective and ground effect was measured for several complete aircraft configurations.

Koenig, D. G.↗

NASA NTRS1972

New design goals and a new shape for the SST.

Considerations are given to demonstrate that a wing which pivots as a whole would permit supersonic aircraft which avoid sonic boom and reduce noise around airports. Several such wing designs are discussed. Wind-tunnel tests results are given to support the soundness of this wing design.

Jones, R. T.↗

NASA NTRS1975

Experimental evaluation of a Mach 3.5 axisymmetric inlet

Wind tunnel test results for a large scale inlet model designed for Mach 3.5 are presented and compared with analytical predictions. The inlet is an axisymmetric mixed-compression type with a lip diameter of 49.723 cm. The inlet design was developed using analytical procedures. Data are shown for freestream Mach numbers from 0.6 to 3.5. The test results indicate that boundary layer bleed requirements can be accurately predicted. Good agreement was obtained with analytical predictions of the flowfield structure and boundary layer development in the supersonic diffuser yielding high performance at the design Mach number. The highest engine face total pressure recovery at Mach 3.5 was 85.8%; this was obtained at 0.05 Mach tolerance with only 2.8% total pressure distortion and 13.4% bleed. In the started Mach number range from 1.6 to 3.5, the total pressure recovery in the throat, downstream of the terminal normal shock, ranged between 91% and 95%. Total pressure losses in the subsonic diffuser varied from 3% to 13%. The higher losses occuring between Mach 2.5 and 3.2 were believed to be caused by the rapid rate of increase in the area of the diffuser just downstream of the throat, possibly coupled with inadequate centerbody throat bleed. In the unstarted mode at transonic speeds, the maximum inlet flow was over 99% of the theoretical maximum capture mass-flow.

Syberg, J.↗

NASA NTRS1976

Optimization and design of three-dimensional aerodynamic configurations of arbitrary shape by a vortex lattice method

A new method based on vortex lattice theory has been developed which can be applied to the combined analysis, induced drag optimization, and aerodynamic design of three-dimensional configurations of arbitrary shape. Geometric and aerodynamic constraints can be imposed on both the optimization and the design process. The method is compared with several known analytical solutions and is applied to several different design and optimization problems, including formation flight and wingtip fins for the Boeing KC-135 tanker airplane. Good agreement has been observed between the theoretical predictions and the wind tunnel test results for the KC-135 modification.

Feifel, W. M.↗

NASA NTRS1977

Application of system identification to analytic rotor modeling from simulated and wind tunnel dynamic test data, part 2

An introduction to aircraft state and parameter identification methods is presented. A simplified form of the maximum likelihood method is selected to extract analytical aeroelastic rotor models from simulated and dynamic wind tunnel test results for accelerated cyclic pitch stirring excitation. The dynamic inflow characteristics for forward flight conditions from the blade flapping responses without direct inflow measurements were examined. The rotor blades are essentially rigid for inplane bending and for torsion within the frequency range of study, but flexible in out-of-plane bending. Reverse flow effects are considered for high rotor advance ratios. Two inflow models are studied; the first is based on an equivalent blade Lock number, the second is based on a time delayed momentum inflow. In addition to the inflow parameters, basic rotor parameters like the blade natural frequency and the actual blade Lock number are identified together with measurement bias values. The effect of the theoretical dynamic inflow on the rotor eigenvalues is evaluated.

Hohenemser, K. H.↗

NASA NTRS1977

Effects of scaled heatshield tile misalignment on Orbiter boundary-layer transition

The article addresses the problem of assessing the sensitivity of the heat transfer rate of a Space Orbiter windward surface and boundary-layer transition data to surface features, or 'roughness elements', characteristic of randomly misaligned heat shield tiles. Selected heat shield tiles were precision-formed on the surface of a 0.0175-scale Orbiter model. Selective electroless plating and selective electrochemical etching techniques were employed. Effects of roughness on the location of boundary-layer transition were markedly influenced by the wall-to-total temperature ratios, according to wind-tunnel test results.

Goodrich, W. D.↗

NASA NTRS1980

Controlled supercritical crossflow on supersonic wings - An experimental validation

Leading edges of wings with high lift at supersonic speeds are discussed. Under these conditions, the leading edge must generate a controlled supercritical crossflow such that high lift is obtained without boundary layer separation. The leading edge concept that accomplishes this is the supersonic counterpart of the leading edge of the 2-D supercritical airfoil at transonic speeds. Wind tunnel test results on a cambered wing with a controlled supercritical crossflow leading edge successfully validated the concept. The main results are presented at the M = 1.62 design point, with off-design results given for the range of Mach numbers from 1.60 to 2.00. Surface pressure, oil flow photographs, and force data are presented and analyzed. A flat wing with the same thickness distribution was also tested and the results were used both for comparison with the designed wing and to illustrate the development of the supercritical crossflow region which, for the flat wing, is terminated by a distinct crossflow shock wave.

Mason, W. H.↗

NASA NTRS1980

A comparison of the three methods used to obtain acoustic measurements for the NASA Flight Effects Program

The NASA Flight Effects Program has a requirement to compare acoustic data obtained from flyover, static test stand, and wind tunnel tests. Results a laboratory study of the acoustic characteristics of the three technqiues used to measure noise during these tests are presented. Recommendations are made to allow for a comparison of data obtained with each technique.

Mueller, A. W.↗

NASA NTRS1981

A study of a VTOL thrusting ejector in low speed flight, volume 1

Low speed aerodynamic characteristics of a thrust augmenter wing suitable for vertical operation were investigated. Wind tunnel test results on the ejector and a similar configuration with a blown flap are analyzed. The configurations represented a VTOL concept at conditions of thrust deflections required for low forward speed flight. The model tested had an unswept untapered wing. Specific data included normal longitudinal forces and monents, surface pressures, ejector exit surveys, and flow field surveys behind the wing.

Stewart, V. R.↗

NASA NTRS1981

Longitudinal grooves for bluff body drag reduction

Wind tunnel test results are presented for four axisymmetric bluff body configurations in order to determine their effect on form and pressure drag. It was found that drag reductions on the order of 40% are obtainable with an afterbody incorporating four longitudinal 'V' grooves. Although this effect may be due to the functioning of the grooves as longitudinal, continuous vortex generators, it is concluded that further research is needed to elucidate the physical basis of the test results. Optimization of the effect will be useful in base drag reduction for such vehicles as automobiles and cargo aircraft with sharply upswept afterbodies.

Quass, B.↗