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At least 109 records · Page 6

DC-9 flight demonstration program with refanned JT8D engines. Volume 1: Summary

The design, analysis, fabrication, and ground and flight testing of DC-9 airframe/nacelle hardware with prototype JT8D-109 engines are discussed. The installation of the JT8D-109 engine on the DC-9 Refan airplane required new or modified hardware for the pylon, nacelle, and fuselage. The acoustic material used in the nose cowl was bonded aluminum honeycomb sandwich and the exhaust duct acoustic material was Inconel 625 Stresskin. The sea level static, standard day bare engine takeoff thrust, the cruise TSFC and the maximum available cruise thrust for the JT8D-109 engine were compared with those of the JT8D-9 engine. The range capabilities of the DC-9 Refan and the production DC-9 airplane were also compared. The Refan airplane demonstrated flight characteristics similar to the production DC-9-30 and satisfied airworthiness requirements. Flyover noise levels were determined for the DC-9 Refan and the DC-9 C-9A airplane for takeoff and landing conditions. Cost estimates were also made.

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DC-9 Flight Demonstration Program with Refanned JT8D Engines: Performance and Analysis - Volume 3

The JT8D-109 engine has a sea level static, standard day bare engine takeoff thrust of 73,840 N. At sea level standard day conditions the additional thrust of the JT8D-109 results in 2,040 kg additional takeoff gross weight capability for a given field length. Range loss of the DC-9 Refan airplane for long range cruise was determined. The Refan airplane demonstrated stall, static longitudinal stability, longitudinal control, longitudinal trim, minimum control speeds, and directional control characteristics similar to the DC-9-30 production airplane and complied with airworthiness requirements. Cruise, climb, and thrust reverser performance were evaluated. Structural and dynamic ground test, flight test and analytical results substantiate Refan Program requirements that the nacelle, thrust reverser hardware, and the airplane structural modifications are flightworthy and certifiable and that the airplane meets flutter speed margins. Estimated unit cost of a DC-9 Refan retrofit program is 1.338 million in mid-1975 dollars with about an equal split in cost between airframe and engine.

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Phase 2 program on ground test of refanned JT8D turbofan engines and nacelles for the 727 airplane. Volume 1: Summary

The propulsion performance, acoustic, structural, and systems changes to a 727-200 airplane retrofitted with a refan modification of the JT8D turbofan engine are evaluated. Model tests, design of certifiable airplane retrofit kit hardware, manufacture of test hardware, ground test of a current production JT8D engine, followed by test of the same engine modified to the refan configuration, detailed analyses of the retrofit impact on airplane airworthiness, performance, and noise, and a preliminary analysis of retrofit costs are included. Results indicate that the refan retrofit of the 727-200 would be certifiable and would result in a 6-to 8 EPNdb reduction in effective perceived noise level (EPNL) at the FAR 36 measuring points and an annoyance-weighted footprint area reduction of 68% to 83%. The installed refan engine is estimated to provide 14% greater takeoff thrust at zero velocity and 10% greater thrust at 100 kn (51.4 m/s). There would be an approximate 0.6% increase in cruise specific fuel consumption (SFC). The refan engine performance in conjunction with the increase in stalled weight results in a range reduction of approximately 15% over the unmodified airplane at the same brake release gross weight (BRGW), with a block fuel increase of 1.5% to 3%. With the particular model 727 that was studied, however, it is possible to operate the airplane (with minor structural modifications) at a higher BRGW and increase the range up to approximately 15% relative to the nonrefanned airplane (with equal or slightly increased noise levels). The JT8D refan engine also improves the limited-field range of the airplane.

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Space Shuttle Orbiter approach and landing program status

The space shuttle approach and landing test (ALT) program is being conducted in four phases. The first phase, completed in March of 1977, consisted of verifying the airworthiness of the mated B-747 shuttle carrier aircraft and orbiter. The second phase consists of checking the orbiter systems in captive flight. The third phase is to be confined to launching the orbiter with and without the tail cone installed to evaluate the final landing phase of the shuttle operations through the verification of the automatic landing system. The fourth and final phase of the program is to document the mated configuration's performance relative to the ferry operations to be conducted between the return from the orbiter's landing sites and launch sites. This paper presents the results of the SCA inert orbiter flight testing and the program plans up to the completion of the ALT program.

Andrews, W. H.↗

Federal Aviation Administration's approach to engine rotor integrity

Sections of the U.S. Airworthiness Standards which contribute to rotor integrity are explored. Reports published under NASA's Rotor Burst Protection program are included in current FAA studies to determine the weight penalty for two different levels of increased containment, and the penalty associated with protecting critical structure and systems, the passenger cabin, and the flight deck by strategic location of armor shields or deflector plates. Findings of the two studies will be used to propose revisions to regulations to reduce uncontained rotor failures.

Forney, A. K.↗

Engine Non-Containment: The UK CAA View

Airworthiness accidents account for roughly one quarter of the total number of accidents to public transport turbojet aircraft. The most reliable, practicable, and cost-effective means of minimizing damage outside the confines of the nacelle is to make the aircraft design invulnerable to any debris which may affect the aircraft. A failure model was developed for use by aircraft builders in measuring the freedom from catastrophe factor of their design.

Gunstone, G. L.↗

Engine non-containment: UK risk assessment methods

More realistic guideline data must be developed for use in aircraft design in order to comply with recent changes in British civil airworthiness requirements. Unrealistically pessimistic results were obtained when the methodology developed during the Concorde SST certification program was extended to assess catastrophic risks resulting from uncontained engine rotors.

Wallin, J. C.↗

Approaches to rotor fragment protection

Key airworthiness design criteria considerations for fragment protection as found in various FAA requirements in FAR Parts 25 and 33, and in interpretive 8110 orders are reviewed. The impact of providing aircraft armor in lieu of engine armor for typical three- and four-engine wide bodied transports for protection within the length of the engine case as well as from fragments exiting ahead of the enlet engine inlet flange is assessed. For protection within the length of the engine case, armor weight penalties, plus fuel burned and dollar cost of carrying the armor protection are defined. Immediately ahead of the inlet flange, direct tangential impacts are predominant, but further forward, rebound impacts predominate. Armor thickness requirements and fuel cost impact of protection are given.

Oconnor, M. A., Jr.↗

Direct effects protection

Protection of an aircraft and each of its various systems against the direct effects of lightning were analyzed. Components located in different sections of the aircraft were individually examined since they are likely to experience different degrees of susceptibility to lightning, and may be vulnerable to different components of the lightning flash. The basic steps to be followed in establishing lightning protection were presented by discussing the varieties of arc entry and current flow-through damage. The lightning-strike zones and lightning current environments are established, since environmental conditions in the zones are those under which specific protective measures must perform. Airworthiness regulations which apply to lightning protection are cited.

Franklin A Fisher↗

Space Shuttle Orbiter Approach and Landing Test: Final Evaluation Report

The Approach and Landing Test Program consisted of a series of steps leading to the demonstration of the capability of the Space Shuttle orbiter to safely approach and land under conditions similar to those planned for the final phases of an orbital flight. The tests were conducted with the orbiter mounted on top of a specially modified carrier aircraft. The first step provided airworthiness and performance verification of the carrier aircraft after modification. The second step consisted of three taxi tests and five flight tests with an inert unmanned orbiter. The third step consisted of three mated tests with an active manned orbiter. The fourth step consisted of five flights in which the orbiter was separated from the carrier aircraft. For the final two flights, the orbiter tail cone was replaced by dummy engines to simulate the actual orbital configuration. Landing gear braking and steering tests were accomplished during rollouts following the free flight landings. Ferry testing was integrated into the Approach and Landing Test Program to the extent possible. In addition, four ferry test flights were conducted with the orbiter mated to the carrier aircraft in the ferry configuration after the free-flight tests were completed.

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Fire resistivity and toxicity studies of candidate aircraft passenger seat materials

Fire resistivity studies were conducted on a wide range of candidate nonmetallic materials being considered for the construction of improved fire resistant aircraft passenger seats. These materials were evaluated on the basis of FAA airworthiness burn and smoke generation tests, colorfastness, limiting oxygen index, and animal toxicity tests. Physical, mechanical, and aesthetic properties were also assessed. Candidate seat materials that have significantly improved thermal response to various thermal loads corresponding to reasonable fire threats as they relate to in-flight fire situations, are identified.

Fewell, L. L.↗

Recent developments in analysis of crack propagation and fracture of practical materials

The limitations of linear elastic fracture mechanics in aircraft design and in the study of fatigue crack propagation in aircraft structures are discussed. NASA-Langley research to extend the capabilities of fracture mechanics to predict the maximum load that can be carried by a cracked part and to deal with aircraft design problems are reported. Achievements include: (1) improved stress intensity solutions for laboratory specimens; (2) fracture criterion for practical materials; (3) crack propagation predictions that account for mean stress and high maximum stress effects; (4) crack propagation predictions for variable amplitude loading; and (5) the prediction of crack growth and residual stress in built-up structural assemblies. These capabilities are incorporated into a first generation computerized analysis that allows for damage tolerance and tradeoffs with other disciplines to produce efficient designs that meet current airworthiness requirements.

Hardrath, H. F.↗

Space Shuttle Orbiter approach and landing program status

The approach and landing test (ALT) phase of the Space Shuttle program aims at assessing the Orbiter's subsonic aerodynamic flight and landing characteristics along with the support equipment, ground facilities, and the approximate hardware and software to be used in the terminal phase of orbital missions. The program also evaluates the performance of the Shuttle carrier aircraft (SCA) as related to the transport of the Orbiter to the launch sites during the stages of Space Shuttle operations. Results are presented for the SCA inert Orbiter flight testing and the program plans up to the completion of the ALT program. Emphasis is placed on testing the airworthiness of the mated B-747 Shuttle carrier aircraft and Orbiter, checkout of the Orbiter systems in captive flight, and launching the Orbiter with and without the tail cone installed. Major program milestones before the first manned orbital flight are summarized in graphic form.

Andrews, W. H.↗

Quiet, Short-Haul Research Aircraft - Current status and future plans

The Quiet Short-Haul Research Aircraft (QSRA) is a new research aircraft which NASA will use as a flight-test facility for advanced flight experiments in terminal area operations. The data resulting from the QSRA flight research program will be used by the U.S. aircraft industry to establish design criteria and by regulatory agencies to establish certification criteria for advanced STOL aircraft. The total funding for the QSRA was established at $29 million in January 1974. Attention is given to an aircraft description, wind-tunnel results, simulation, predicted aircraft performance, initial airworthiness flight tests, design configuration studies, and training studies.

Cochrane, J. A.↗

Fire resistivity and toxicity studies of candidate aircraft passenger seat materials

This paper describes fire resistivity studies of a wide range of candidate nonmetallic materials for the construction of improved fire resistant aircraft passenger seats. These materials were evaluated on the basis of FAA airworthiness burn and smoke generation tests, colorfastness, and animal toxicity tests. Physical, mechanical, and aesthetic properties were also included in the evaluations. Candidate seat materials that have significantly improved thermal response to various thermal loads corresponding to reasonable fire threats, as they relate to in-fight fire situations, are identified.

Fewell, L. L.↗

A computer program for detailed analysis of the takeoff and approach performance capabilities of transport category aircraft

The takeoff and approach performance of an aircraft is calculated in accordance with the airworthiness standards of the Federal Aviation Regulations. The aircraft and flight constraints are represented in sufficient detail to permit realistic sensitivity studies in terms of either configuration modifications or changes in operational procedures. The program may be used to investigate advanced operational procedures for noise alleviation such as programmed throttle and flap controls. Extensive profile time history data are generated and are placed on an interface file which can be input directly to the NASA aircraft noise prediction program (ANOPP).

Foss, W. E., Jr.↗

Piloted simulator investigation of helicopter control systems effects on handling qualities during instrument flight

An exploratory piloted simulation was conducted to investigate the effects of the characteristics of helicopter flight control systems on instrument flight handling qualities. This joint FAA/NASA study was motivated by the need to improve instrument flight capability. A near-term objective is to assist in updating the airworthiness criteria for helicopter instrument flight. The experiment consisted of variations of single-rotor helicopter types and levels of stability and control augmentation systems (SCAS). These configurations were evaluated during an omnirange approach task under visual and instrument flight conditions. The levels of SCAS design included a simple rate damping system, collective decoupling plus rate damping, and an attitude command system with collective decoupling. A limited evaluation of stick force versus airspeed stability was accomplished. Some problems were experienced with control system mechanization which had a detrimental effect on longitudinal stability. Pilot ratings, pilot commentary, and performance data related to the task are presented.

Forrest, R. D.↗

Time-temperature-stress capabilities of composite materials for advanced supersonic technology application, phase 1

Implementation of metal and resin matrix composites into supersonic vehicle usage is contingent upon accelerating the demonstration of service capacity and design technology. Because of the added material complexity and lack of extensive service data, laboratory replication of the flight service will provide the most rapid method of documenting the airworthiness of advanced composite systems. A program in progress to determine the time temperature stress capabilities of several high temperature composite materials includes thermal aging, environmental aging, fatigue, creep, fracture, and tensile tests as well as real time flight simulation exposure. The program has two parts. The first includes all the material property determinations and aging and simulation exposures up through 10,000 hours. The second continues these tests up to 50,000 cumulative hours. Results are presented of the 10,000 hour phase, which has now been completed.

Kerr, J. R.↗