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At least 109 records · Page 6

A low-power arcjet cyclic lifetest

A cyclic lifetest of a low power dc arcjet thruster using a hydrogen/nitrogen propellant mixture simulating hydrazine is currently in progress. Over 300 hr of operation have been accumulated to date in 2 hr duty cycles at a power level of about 1.15 kW, approximating that available on commercial communications satellites. A burn-in period was carried out before consistent operation was attained. After this period, the arcjet operated in a very stable fashion from cycle to cycle. At the beginning of each cycle, there was a brief starting transient followed by a rapid rise to a steady-state voltage. The steady-state voltage increased by about 5 V over the first 95 cycles. After this, it increased by only 1 V through the remainder of the test. Thrust measurements taken before the life test and again after the completion of the 144th cycle showed that both thrust, specific impulse, and arc voltage had increased over this period of operation. No life limiting mechanisms were observed during the course of the testing.

Curran, Francis M.↗

An extended life and performance test of a low-power arcjet

An automated, cyclic life test was performed to demonstrate the reliability and endurance of a low power dc cycle arcjet thruster. Over 1000 hr and 500 on-off cycles were accumulated which would represent the requirements for about 15 years of on-orbit lifetime. A hydrogen/nitrogen propellant mixture was used to simulate decomposed hydrazine propellant and the power level was nominally 1.2 kW after the burn-in period. The arcjet operated in a very repeatable fashion from cycle to cycle. The steady state voltage increased by approximately 6 V over the first 300 hr, and then by only 3 V through the remainder of the test. Thrust measurements taken before, during, and after the test verified that the thruster performed in a consistent fashion throughout the tests at a specific impulse of 450 to 460 sec. Post-test component evaluation revealed limited erosion on both the anode and cathode. Other thruster components, including graphite seals, appeared undamaged.

Curran, Francis M.↗

Detailed operating characteristics of a 30-kW ammonia arcjet engine with a contoured nozzle

Detailed experimental investigations were conducted to define the operating characteristics of a 30-kW type, arcjet engine with a contoured nozzle. The experiments were conducted in a fully instrumented facility with the engine mounted on a thrust stand. Engine performance was mapped over a power range of 10.6 to 23.0 kW with a mass flow range of 0.175 to 0.350 g/s. The data is presented in graphical form with the relationships between arc potential, arc current, power, thrust, specific impulse and thrust efficiency presented. This paper provides the first detailed accounting of arcjet operation with a contoured nozzle. Further theoretical and experimental work needs to be done to fully explain many of the features exhibited by the data.

Deininger, William D.↗

Analysis of a used pair of arcjet electrodes

The anode and cathode of a 30-kW class arcjet engine have been sectioned and analyzed. This arcjet was operated for a total time of 573 hours at power levels between 25 and 30 kW with ammonia at flow rates of 0.25 and 0.27 gm/s. The accumulated run time was sufficient to clearly establish erosion patterns and their causes. The type of electron emission from various parts of the cathode surface was made clear by Scanning Electron Microscope analysis. A Scanning Electron Microscope was used to study recrystallization on the hot anode surface. These electrodes were made of 2 percent thoriated tungsten and the surface thorium content and gradient perpendicular to the surfaces was determined by quantitative microprobe analysis. The results of this material analysis on the electrodes and recommendations for improving electrode operational life time are presented.

Pivirotto, Thomas J.↗

An extended life and performance test of a low-power arcjet

An automated, cyclic life test was performed to demonstrate the reliability and endurance of a low power dc cycle arcjet thruster. Over 1000 hr and 500 on-off cycles were accumulated which would represent the requirements for about 15 years of on-orbit lifetime. A hydrogen/nitrogen propellant mixture was used to simulate decomposed hydrazine propellant and the power level was nominally 1.2 kW after the burn-in period. The arcjet operated in a very repeatable fashion from cycle to cycle. The steady state voltage increased by aproximately 6 V over the first 300 hr, and then by only 3 V through the remainder of the test. Thrust measurements taken before, during, and after the test verified that the thruster performed in a consistent fashion throughout the tests at a specific impulse of 450 to 460 sec. Post-test component evaluation revealed limited erosion on both the anode and cathode. Other thruster components, including graphite seals, appeared undamaged.

Curran, Francis M.↗

The effects of arcjet operating condition and constrictor geometry on the plasma plume

Measurements of plasma number density and electron temperature were obtained in the plumes of lab arcjet thrusters using electrostatic probes of both spherical and cylindrical geometry. The two arcjet thrusters used had different constrictor and/or nozzle geometries and operated on mixtures of nitrogen, hydrogen, and ammonia to simulate the decomposition products of hydrazine and ammonia. An increase in the measured electron density was observed for both geometries with increasing arc power at a constant mass flow rate and with increasing mass flow rate at a constant arc current. For a given operating condition, the electron number density decreased exponentially off centerline and followed an inverse distance squared relationship along the thrust axis. Typical measured electron temperatures ranged from 0.1 to 0.2 eV.

Carney, Lynnette M.↗

Arcjet cathode phenomena

Cathode tips made from a number of different materials were tested in a modular arcjet thruster in order to examine cathode phenomena. Periodic disassembly and examination, along with the data collected during testing, indicated that all of the tungsten-based materials behaved similarly despite the fact that in one of these samples the percentage of thorium oxide was doubled and another was 25 percent rhenium. The mass loss rate from a 2 percent thoriated rhenium cathode was found to be an order of magnitude greater than that observed using 2 percent thoriated tungsten. Detailed analysis of one of these cathode tips showed that the molten crater contained pure tungsten to a depth of about 150 microns. Problems with thermal stress cracking were encountered in the testing of a hafnium carbide tip. Post test analysis showed that the active area of the tip had chemically reacted with the propellant. A 100 hour continuous test was run at about 1 kW. Post test analysis revealed no dendrite formation, such as observed in a 30 kW arcjet lifetest, near the cathode crater. The cathodes from both this test and a previously run 1000 hour cycled test displayed nearly identical arc craters. Data and calculations indicate that the mass losses observed in testing can be explained by evaporation.

Curran, Francis M.↗

Arcjet propulsion system for an SP-100 flight experiment

The design and performance of a arcjet nuclear electric propulsion spacecraft, suitable for use in a space reactor power system (SRPS) flight experiment, are outlined. The vehicle design is based on a 92-kW ammonia arcjet system operating at a specific impulse of 1050 s and an efficiency of 45 percent. The arcjet/gimbal system, power processing unit, and propellant feed system are described. A 100-kW SRPS is assumed and the spacecraft mass is baselined at 5250 kg, excluding the propellant and propellant feed system. A radiation/arcjet efflux diagnostics package is included in the performance analysis. This spacecraft, assuming a Shuttle launch from Kennedy Space Center, can perform a 35-deg inclination change and reach a final orbit of 35,860 km with a 120-day trip time, thus providing a four-month active load for the SRPS. Alternatively, a Titan IV launch could provide a mass margin of 120 kg to a 1000km, 58-deg final orbit in 74 days.

Deininger, William D.↗

Cathode and insulator materials for a 30 kW arcjet thruster

This paper describes past experience with 30 kW arcjet engines, emphasizing the operational parameters pertinent to the selection of new/alternate erosion-resistant materials to enhance lifetime. Mechanisms of mass loss from the electrodes and insulators are suggested, and ways of identifying potential processes for controlling cathode erosion and insulator degradation are proposed. The limitations of present materials used in critical arcjet thruster components are described. An outline is given of the criteria and the figure of merit on which the selection of candidate materials can be based. Potentially useful new/alternate materials are listed based on available thermophysical and other material properties.

Sokolowski, Witold↗

Neutron and high speed photogrammetric arcjet diagnosis

Two methods for real time internal diagnostics of arcjet engines are described. One method uses cold, thermal, or epithermal neutrons. Cold neutrons are used to detect the presence and location of hydrogenous propellants. Thermal neutrons are used to delineate the edge contours of anode and cathode surfaces and to measure stress/strain. Epithermal neutrons are used to measure temperatures on arcjet surfaces, bulk material temperatures, and point temperatures in bulk materials. It is found that this method, with an exposure time of 10 min, produces at temperature accuracy for W or Re of + or - 2.5 C. The other method uses visible-light high-speed photogrammetry to obtain images of the transient behavior of the arc during start-up and to relate this behavior to electrial supply characteristics such as voltage, current, and ripple.

Stewart, P. A. E.↗

The effects of arcjet thruster operating condition constrictor geometry on the plasma plume

Measurements of plasma number density and electron temperature were obtained in the plumes of lab arcjet thrusters using electrostatic probes of both spherical and cylindrical geometry. The two arcjet thrusters used had different constrictor and/or nozzle geometries and operated on mixtures of nitrogen, hydrogen, and ammonia to simulate the decomposition products of hydrazine and ammonia. An increase in the measured electron density was observed for both geometries with increasing arc power at a constant mass flow rate and with increasing mass flow rate at a constant arc current. For a given operating condition, the electron number density decreased exponentially off centerline and followed an inverse distance squared relationship along the thrust axis. Typical measured electron temperatures ranged from 0.1 to 0.2 eV.

Carney, Lynnette M.↗

Arcjet Cathode Phenomena

Cathode tips made from a number of different materials were tested in a modular arcjet thruster in order to examine cathode phenomena. Periodic disassembly and examination, along with the data collected during testing, indicated that all of the tungsten-based materials behaved similarly despite the fact that in one of these samples the percentage of thorium oxide was doubled and another was 25 percent rhenium. The mass loss rate from a 2 percent thoriated rhenium cathode was found to be an order of magnitude greater than that observed using 2 percent thoriated tungsten. Detailed analysis of one of these cathode tips showed that the molten crater contained pure tungsten to a depth of about 150 microns. Problems with thermal stress cracking were encountered in the testing of a hafnium carbide tip. Post test analysis showed that the active area of the tip had chemically reacted with the propellant. A 100 hour continuous test was run at about 1 kW. Post test analysis revealed no dendrite formation, such as observed in a 30 kW arcjet lifetest, near the cathode crater. The cathodes from both this test and a previously run 1000 hour cycled test displayed nearly identical arc craters. Data and calculations indicate that the mass losses observed in testing can be explained by evaporation.

Curran, Francis M.↗

Velocity mapping in the plume of a 30-kW ammonia arcjet

The flow velocity of atomic hydrogen in the plume of an ammonia-propelled arcjet was measured using LIF. The velocity was obtained by the Doppler shift of the absorption peak of the Balmer alpha spectral line. Measurements were made at the nozzle exit, varying the distance from the plume centerline. Results are presented for arcjet operating conditions 13, 20 and 27 kW with a mass flow of 0.31 g/s. The on-axis H flow velocity varies from 14 km/s to 28 km/s over this range of input power. The axial velocity as a function of the distance from the axis is sharply peaked, dropping to almost zero at a radius of less than 5 mm.

Pham-Van-diep, Gerald C.↗

Conceptual spacecraft and arcjet propulsion system design for the SP-100 interim reference mission

An arcjet propulsion system, delivering 7.5 N thrust, was defined for the SP-100 Space Reactor Power System Interim Reference Mission. Conceptual design trades and configuration studies of a spacecraft suitable for the mission were performed to the extent necessary to define propulsion system requirements and interfaces. The propulsion system design is based on the use of 30-kW, constricted arc, ammonia arcjet engines operating in parallel during orbit boost from low earth to geosynchronous orbit.

Zafran, S.↗

Numerical modeling of an arcjet thruster

A numerical model of an arcjet thruster was developed and the results of calculations using this model are compared to the experimental data from a 30 kW arcjet using ammonia as a propellant. The model contains equations for the conservation of mass, radial, axial, and azimuthal momentum, energy, and the radial component of the magnetic field and provides a solution for three components of velocity, temperature, and the axial and radial current as a function of position in an axisymmetric flowfield. The model predicts 12 percent more specific impulse than the experiment when the mass flow and power input are constrained to the experimental values. A major conclusion of this study is that improved procedures for calculating transport properties are necessary if the accuracy of the model is to be improved.

Rhodes, Robert P.↗

Preliminary plume characteristics of an arcjet thruster

An experimental program initiated to characterize the near field of an arcjet plume is described. The complete emission spectrum from 3200 to 7200 A at the nozzle exit plane detected the electronically excited species N2, N2(+), NH, and H, indicating excitation, dissociation, ionization, and recombination in the nozzle. Axial intensity profiles indicated an exponential decay in excited state population for H(alpha), H(beta), and NH. The rate of axial decay indicated lower velocities for NH than H in the plume and population of the third excited energy state of hydrogen from the decay of higher energy levels. Rotational temperatures ranged from 750 K for N2 to 2500 K for NH. Based on these results, the arcjet plume is found to be a highly nonequilibrium plasma. Anode electrical configuration is found to have a large effect on the spectral intensities measured in the plume.

Manzella, David H.↗

Low power arcjet performance

An experimental investigation was performed to evaluate arcjet operation at low power. A standard, 1 kW, constricted arcjet was run using nozzles with three different constrictor diameters. Each nozzle was run over a range of current and mass flow rates to explore stability and performance in the low power regime. A standard pulse-width modulated power processor was modified to accommodate the high operating voltages required under certain conditions. Stable, reliable operation at power levels below 0.5 kW was obtained at efficiencies between 30 and 40 percent. The operating range was found to be somewhat dependent on constrictor geometry at low mass flow rates. Quasi-periodic voltage fluctuations were observed at the low power end of the operating envelope. The nozzle insert geometry was found to have little effect on the performance of the device. The observed performance levels show that specific impulse levels above 350 seconds can be obtained at the 0.5 kW power level.

Curran, Francis M.↗

Performance characterization of a segmented anode arcjet thruster

Results are presented from a continuing experimental program aimed at providing insight into arc energy deposition in the nozzle, the nature of the arc attachment, and its effects on performance characteristics of the device. A modular, 1-2 kW class arcjet thruster incorporating a segmented anode/nozzle was run on a thrust stand to determine performance characteristics under a number of experimental conditions. The nozzle comprised five axial conducting segments isolated from each other by boron nitride spacers. The electrical configuration permitted the current delivered to the arcjet to be collected at any combination of segments. It is concluded that the changes in the electric field in the nozzle that occur as a result of the changes in the current distribution do not significantly affect the momentum transfer or loss mechanisms in the type of nozzle investigated. Performance characteristics show that the segmented anode reasonably simulates the behavior of solid anodes of similar geometry.

Curran, Francis M.↗