Optomechanical Alignment of the Grating Wheel Mechanism for a Ground-based, Cryogenic, Near-Infrared Astronomy Instrument
We describe the population, optomechanical alignment, and alignment verification of near-infrared gratings on the grating wheel mechanism (GWM) for the Infrared Multi- Object Spectrometer (IRMOS). IRMOS is a cryogenic (80 K) facility instrument for the Mayall Telescope (3.8 m) at Kitt Peak National Observatory and a MEMS spectrometer concept demonstrator for NASA's James Webb Space Telescope. The IRMOS optics, bench, and mechanisms are predominantly made of Al 6061 -T651. The GWM consists of 13 planar diffraction gratings and one flat imaging mirror (58 x 57 mm), each mounted at a unique compound angle on a 31.8 cm diameter gear. The Al 6061 grating substrates are stress relieved for enhanced cryogenic performance and the optical surface is replicated from an off-the-shelf master. The imaging mirror is diamond turned and post-polished. The grating mechanism spans a projected diameter of approximately 48cm when fully assembled, utilizes several flexure designs throughout the system to accommodate thermal gradient situations, and is controlled using custom software with an off-the-shelf controller. Each optic is aligned in six degrees of freedom relative to the GWM coordinate system, which is defined relative to an optical alignment cube mounted at the center of the gear. The tip/tilt (Rx, Ry) orientation of a given grating is measured using the zero-order return from an autocollimating theodolite. Each optic's mount includes a one-piece shim located between the optic and the gear. The shim is machined to fine align each optic. We also describe alignment verification, where grating diffractive properties are compared to model predictions.