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Inexpensive, easily-constructed device measures flows from 0.2 to 20 feet per second. Instrument is capable of measuring flow velocity and direction in cases where either velocity or density is so low that dynamic pressure is below measurable range. It can be made into hand held instrument for measuring ventilation and air conditioning flow.
This study focuses on the suppression of instability growth using an automated active-control technique. The evolution of 2D disturbances that are spatially growing in a flat-plate boundary layer are computed with a spatial DNS code. A controller receives wall sensor information (pressure or shear) as input and provides a signal that controls an actuator response as output. The control law assumes that wave cancellation is valid. The results indicate that a measure of wave cancellation can be obtained for small- and large-amplitude instabilities without feedback; however, feedback is required to optimize the control amplitude and phase for exact wave cancellation.
A miniature flow direction and airspeed sensor was developed for use on 1/10- to 1/15 scale models and on full-scale airplanes engaged in spin research. The range of flow angles encountered in spinning flight (+ or - 120 degrees in angle of attack and + or - 55 degrees in sideslip) is larger than that of normal flight. These angles, along with an effective airspeed range of 9 to 90 m/sec, were measured with static accuracies of + or - 0.35 degrees for angle of attack, + or - 0.25 degrees for sideslip angle, and + or - 1 m/sec for airspeed. The dynamic accuracy is adequate to measure the rapidly changing flow angles and airspeed without singificant distortion. The sensor is rugged enough to withstand both the airplane environment and that of the radio-controlled, unpowered models.
The Portable Unit for Metabolic Analysis (PUMA) is an instrument that measures several quantities indicative of human metabolic function. Specifically, this instrument makes time-resolved measurements of temperature, pressure, flow, and the partial pressures of oxygen and carbon dioxide in breath during both inhalation and exhalation. Portable instruments for measuring these quantities have been commercially available, but the response times of those instruments are too long to enable temporal resolution of phenomena on the time scales of human respiration cycles. In contrast, the response time of the PUMA is significantly shorter than characteristic times of human respiration phenomena, making it possible to analyze varying metabolic parameters, not only on sequential breath cycles but also at successive phases of inhalation and exhalation within the same breath cycle. In operation, the PUMA is positioned to sample breath near the subject s mouth. Commercial off-the-shelf sensors are used for three of the measurements: a miniature pressure transducer for pressure, a thermistor for temperature, and an ultrasonic sensor for flow. Sensors developed at Glenn Research Center are used for measuring the partial pressures of oxygen and carbon dioxide: The carbon dioxide sensor exploits the relatively strong absorption of infrared light by carbon dioxide. Light from an infrared source passes through the stream of inhaled or exhaled gas and is focused on an infrared- sensitive photodetector. The oxygen sensor exploits the effect of oxygen in quenching the fluorescence of ruthenium-doped organic molecules in a dye on the tip of an optical fiber. A blue laser diode is used to excite the fluorescence, and the optical fiber carries the fluorescent light to a photodiode, the temporal variation of the output of which bears a known relationship with the rate of quenching of fluorescence and, hence, with the partial pressure of oxygen. The outputs of the sensors are digitized, preprocessed by a small onboard computer, and then sent wirelessly to a desktop computer, where the collected data are analyzed and displayed. In addition to the raw data on temperature, pressure, flow, and mole fractions of oxygen and carbon dioxide, the display can include volumetric oxygen consumption, volumetric carbon dioxide production, respiratory equivalent ratio, and volumetric flow rate of exhaled gas.
The Conductivity Sensor designed for use in the Node 3 Water Processor Assembly (WPA) was based on the existing Space Shuttle application for the fuel cell water system. However, engineering analysis has determined that this sensor design is potentially sensitive to two-phase fluid flow (gadliquid) in microgravity. The source for this sensitivity is the fact that gas bubbles will become lodged between the sensor probe and the wall of the housing without the aid of buoyancy in l-g. Once gas becomes lodged in the housing, the measured conductivity will be offset based on the volume of occluded gas. A development conductivity sensor was flown on the NASA Microgravity Plan to measure the offset, which was determined to range between 0 and 50%. Based on these findings, a development program was initiated at the sensor s manufacturer to develop a sensor design fully compatible with two-phase fluid flow in microgravity.
Physical sensors fabricated with thin films could result a significant savings in space and weight with improved reliability for monitoring the long-term operation of fission surface power systems. Thin film sensors of 1 µm or less are attractive for FSP applications because they can be incorporated onto component surfaces with minimal machining and the additional weight to a system is minimal compared to thick film-, wire-, or foil-based sensors. The thin, surface fabrication of the sensors is also expected to make them less susceptible to deep dose effects that affect thicker sensors. An overview of thin film sensors using thermocouples and resistive elements designed, fabricated, and demonstrated at GRC for aerospace applications exceeding 900°C is presented.
Thin-film sensors for measuring flow velocities in terms of times of flight are undergoing development. These sensors are very small and can be mounted flush with surfaces of airfoils, ducts, and other objects along which one might need to measure flows. Alternatively or in addition, these sensors can be mounted on small struts protruding from such surfaces for acquiring velocity measurements at various distances from the surfaces for the purpose of obtaining boundary-layer flow-velocity profiles. These sensors are related to, but not the same as, hot-wire anemometers. Each sensor includes a thin-film, electrically conductive loop, along which an electric current is made to flow to heat the loop to a temperature above that of the surrounding fluid. Instantaneous voltage fluctuations in segments of the loop are measured by means of electrical taps placed at intervals along the loop. These voltage fluctuations are caused by local fluctuations in electrical resistance that are, in turn, caused by local temperature fluctuations that are, in turn, caused by fluctuations in flow-induced cooling and, hence, in flow velocity. The differential voltage as a function of time, measured at each pair of taps, is subjected to cross-correlation processing with the corresponding quantities measured at other pairs of taps at different locations on the loop. The cross-correlations yield the times taken by elements of fluid to travel between the pairs of taps. Then the component of velocity along the line between any two pairs of taps is calculated simply as the distance between the pairs of taps divided by the travel time. Unlike in the case of hot-wire anemometers, there is no need to obtain calibration data on voltage fluctuations versus velocity fluctuations because, at least in principle, the correlation times are independent of the calibration data.
This project, as described in the following report, involved design and fabrication of fiber optic sensors for the detection and measurement of dynamic fluid density variations. These devices are created using UV (ultraviolet) ablation and generally modified transverse holographic fiber grating techniques. The resulting phase gratings created on or immediately underneath the flat portion of D-shaped optical waveguides are characterized as evanescent field sensing devices. The primary applications include the sensor portion of a real-time localized or distributed measurement system for hydrodynamic flow, fluid density measurements, and phase change phenomena. Several design modifications were implemented in an attempt to accomplish the tasks specified in our original proposal. In addition, we have established key collaborative relationships with numerous people and institutions.
Miniature flow-angle and airspeed sensor quickly mounted on light aircraft wing with two-sided tape since conventional sensors are restricted to large aircraft. Sensor operates as free-trailing wind vane selfalineing in airstream through two independent axes. Vane attached to wing surface through hollow mounting boom that fits on mounting plate attached to wing with two-sided neoprene-foam tape. Method shown strong enough for loads of low-speed flight.
Multi-channel sensor fusion represents a powerful technique to simply and efficiently extract information from complex phenomena. While the technique has traditionally been used for military target tracking and situational awareness, a study has been successfully completed that demonstrates that sensor fusion can be applied equally well to aerodynamic applications. A prototype autonomous hardware processor was successfully designed and used to detect in real-time the two-dimensional flow reattachment location generated by a simple separated-flow wind tunnel model. The success of this demonstration illustrates the feasibility of using autonomous sensor processing architectures to enhance flow control feedback signal generation.
A procedure was described for calibrating air velocity sensors in the exhaust flow of a gas flow calibrator. The average velocity in the test section located at the calibrator exhaust was verified from the mass flow rate accurately measured by the calibrator's precision sonic nozzles. Air at elevated pressures flowed through a series of screens, diameter changes, and flow straighteners, resulting in a smooth flow through the open test section. The modified system generated air velocities of 2 to 90 meters per second with an uncertainty of about two percent for speeds below 15 meters per second and four percent for the higher speeds. Wind tunnel data correlated well with that taken in the flow calibrator.
The active control of flexural power flow in both semiinfinite and finite elastic beams is experimentally investigated. The experimental results demonstrate that piezoceramic transducers when used in conjunction with an adaptive least mean squares controller, can effectively control flexural power flow in thin beam systems. The piezoceramic transducers offer distinct size and weight advantages over conventional transducers. The experiments also demonstrate the use of an axial scanning laser vibrometer to determine out of plane velocity and power flow.
A description of the flow field within a vortex sink rate sensor was obtained, and the influence of viscous effects on its performance was observed. The sensor basically consisted of a vortex chamber and a sink tube. The vortex chamber consisted of two circular coaxial disks held apart, at their periphery, by a porous coupling. One circular disk had an opening to permit the mounting of the sink tube, in such a manner that the vortex chamber as well as the sink tube had a common axis of rotation. Air was supplied radially to the sensor through its porous coupling as the sensor was rotated at various speeds. Particular emphasis was directed toward an understanding of the flow field in the sink tube region. Thus velocity measurements at various stations along the length of the sink tube as well as along a given radius at any designated station were taken.
An arrayed hot-film sensor has been developed for use in laminar boundary-layer research for the detection of crossflow or Goertler vortices. This sensor has been developed to detect spatial variations in heat transfer which are characteristic of crossflow or Goertler vortices. The sensor is ultimately intended for flight research applications. This paper describes the sensor, its priciples of operation, signal analysis techniques, and experimental results illustrating the spatial detection capabilities of this specialized hot-film device. Discretely placed spheres placed in the boundary layer created alternating regions of undisturbed and disturbed laminar flow over a prototype sensor. Flow visualization results were correlated with the sensor output to demonstrate the ability of the sensor to determine the spatial boundaries of localized disturbances in laminar flow. This work represents the initial steps toward the validation and calibration of an arrayed hot-film sensor for the detection of crossflow or Goertler vorticity wavelength and/or wave frequency.
Measurements in the aerodynamic boundary layer using heat transfer, hot-film sensors are receiving a significant amount of effort at the Langley Research Center. A description of the basic sensor, the signal conditioning employed, and several manifestations of the sensor are given. Results of a flow reversal sensor development are presented, and future work areas are outlined.
A proposed shear sensor calibrator consists of a rotating wheel with the sensor mounted tangential to the rim and positioned in close proximity to the rim. The shear stress generated by the flow at the sensor position is simply tau(sub omega) = (mu)r(omega)/h, where mu is the viscosity of the ambient gas, r the wheel radius, omega the angular velocity of the wheel, and h the width of the gap between the wheel rim and the sensor. With numerical values of mu = 31 (mu)Pa s (neon at room temperature), r = 0.5 m, omega = 754 /s (7200 rpm), and h = 50.8 m, a shear stress of tau(sub omega) = 231 Pa can be generated. An analysis based on one-dimensional flow, with the flow velocity having only an angular component as a function of the axial and radial coordinates, yields corrections to the above simple formula for the curvature of the wheel, flatness of the sensor, and finite width of the wheel. It is assumed that the sensor mount contains a trough (sidewalls) to render a velocity release boundary condition at the edges of the rim. The Taylor number under maximum flow conditions is found to be 62.3, sufficiently low to obviate flow instability. The fact that the parameters entering into the evaluation of the shear stress can be measured to high accuracy with well-defined uncertainties makes the proposed calibrator suitable for a physical standard for shear stress calibration.
Local heating compensates for conduction of heat from sensors into modules. Two hot-film sensors stacked on wind-tunnel model. Outer sensor detects changes in boundary-layer flow. Inner sensor provides active thermal isolation between outer sensor and model. Thermal boundary condition controlled at response time of detection hot-film sensor, significantly less than response time of internally heated model. Requires less power to maintain outer hot-film sensor at given temperature, enabling system to respond over greater dynamic range before power limits of instrument reached. Stacked sensors bonded to surface of most wind-tunnel models, even to curved surfaces, and removed after completion of experiments.
A micro sized multi-axis semiconductor skin friction/wall shear stress induced by fluid flow. The sensor design includes a shear/strain transduction gimble connected to a force collecting plate located at the flow boundary surface. The shear force collecting plate is interconnected by an arm to offset the tortional hinges from the fluid flow. The arm is connected to the shear force collecting plate through dual axis torsional hinges with piezoresistive torsional strain gauges. These gauges are disposed on the tortional hinges and provide a voltage output indicative of applied shear stress acting on the force collection plate proximate the flow boundary surface. Offsetting the torsional hinges creates a force concentration and resolution structure that enables the generation of a large stress on the strain gauge from small shear stress, or small displacement of the collecting plate. The design also isolates the torsional sensors from exposure to the fluid flow.