Search NASA⌕ Search

SEARCH · Search NASA

Results for “rig and engine testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS2005

Large Engine Technology Program. Task 21: Rich Burn Liner for Near Term Experimental Evaluations

The objective of the task reported herein, which was conducted as part of the NASA sponsored Large Engine Technology program, was to define and evaluate a near-term rich-zone liner construction based on currently available materials and fabrication processes for a Rich-Quench-Lean combustor. This liner must be capable of operation at the temperatures and pressures of simulated HSCT flight conditions but only needs sufficient durability for limited duration testing in combustor rigs and demonstrator engines in the near future. This must be achieved at realistic cooling airflow rates since the approach must not compromise the emissions, performance, and operability of the test combustors, relative to the product engine goals. The effort was initiated with an analytical screening of three different liner construction concepts. These included a full cylinder metallic liner and one with multiple segments of monolithic ceramic, both of which incorporated convective cooling on the external surface using combustor airflow that bypassed the rich zone. The third approach was a metallic platelet construction with internal convective cooling. These three metal liner/jacket combinations were tested in a modified version of an existing Rich-Quench-Lean combustor rig to obtain data for heat transfer model refinement and durability verification.

Hautman, D. J.↗
NASA NTRS1983

Long term technology development program

In the Advanced Adiabatic Development program, the following technology were identified as critical: piston development for oil-less, adiabatic engine; positive displacement compounding and charge system; experimental evaluation of the preheat concept; combustion system with positive ignition assist; and ceramic manufacturing technology. Of these five areas, ceramic manufacturing technology is the pacing item, and is already being addressed by several organizations. Therefore the four remaining areas need immediate attention. Since the lead time involved in engine development and production is long, this technology development should be done concurrently with the AAD engine development. A four year program is outlined which will simultaneously study these first four areas. This program requires two test rigs; one single cylinder adiabatic engine; and one multicylinder adiabatic turbocompound engine.

Sekar, R.↗
NASA NTRS1992

Description of a Pressure Measurement Technique for Obtaining Surface Static Pressures of a Radial Turbine

The aerodynamic performance of a solid uncooled version of a cooled radial turbine was evaluated in the Small Engine Components Test Facility Turbine rig at the NASA Lewis Research Center. Specifically, an experiment was conducted to rotor surface static pressures. This was the first time surface static pressures had been measured on a radial turbine at NASA Lewis. These pressures were measured by a modified Rotating Data Package (RDP), a standard product manufactured by Scanivalve, Inc. Described here are the RDP, and the modifications that were made, as well as the checkout, installation, and testing procedures. The data presented are compared to analytical results obtained from NASA's MERIDL TSONIC BLAYER (MTSB) code.

Dicicco, L. Danielle↗
NASA NTRS1992

Description of a pressure measurement technique for obtaining surface static pressures of a radial turbine

The aerodynamic performance of a solid uncooled version of a cooled radial turbine was evaluated in the Small Engine Components Test Facility Turbine rig at the NASA Lewis Research Center. Specifically, an experiment was conducted to rotor surface static pressures. This was the first time surface static pressures had been measured on a radial turbine at NASA Lewis. These pressures were measured by a modified Rotating Data Package (RDP), a standard product manufactured by Scanivalve, Inc. Described here are the RDP, and the modifications that were made, as well as the checkout, installation, and testing procedures. The data presented are compared to analytical results obtained from NASA's MERIDL TSONIC BLAYER (MTSB) code.

Dicicco, L. D.↗
NASA NTRS1936

The 5- by 7-meter Wind Tunnel of the DVL

The report contains a description of the DVL wind tunnel. According to the cones fixed, an elliptical stream with axes 5 by 7 meters and length 9 meters, or a stream 6 by 8 meters in cross section and 11 meters in length is available. The top speed with the smaller cone is 65 meters per second. The testing equipment consists of an automatic six-component balance and a test rig for propellers and engines up to 650 horsepower.

Kramer, M↗
NASA NTRS1987

NASA/GE advanced low emissions combustor program

The Advanced Low Emissions Combustor Program consisted of the design and testing of advanced combustor concepts utilizing lean, premixed, prevaporized fuel and variable geometry. The objective was to evaluate the potential of these combustor systems to provide very low pollutant emissions levels, superior performance and high durability relative to contemporary combustor designs. Four full annular combustor concepts were designed and fabricated for a 30:1 pressure ratio high bypass turbofan engine. The four full annular combustors with active variable geometry were tested at pressures up to approximately 0.7 MPa with Jet A fuel. The two most promising concepts were also tested in a high pressure sector combustor test rig capable of operation at the maximum engine pressures. The high pressure sector combustor tests were conducted with Jet A and a fuel with reduced hydrogen content. Results of the sector combustor tests are presented in this paper. The potential for very low emissions with premixed fuel was demonstrated. However, autoignition or flashback within the premixing systems was encountered at high pressures. Further development effort is required to address this problem area.

Ekstedt, E. E.↗
NASA NTRS1992

Calculation of installation effects within performance computer programs

Gasturbine engine components as compressors, burners and turbines are usually tested on rigs prior to installation into an engine. In the engine, the component behaviour is different due to a variety of reasons. The installation effects are caused by small geometrical differences due to nonrepresentative rig operating temperatures and pressures, by different gas properties and Reynolds numbers and by radial as well as circumferential temperature and pressure profiles at the inlet to the component. For highly accurate performance predictions these rig-to-engine effects have to be taken into account. Traditionally the term "installation" is also used for describing all the differences in engine operation and behaviour between toothed and aircraft. Intake and afterbody drag, power offtake and bleed as well as intake pressure losses and inlet flow distortion have significant impact on airflow, thrust, specific fuel consumption and compressor stability. Using modem performance synthesis programs all these effects can be simulated reasonably well.

J Kurzke↗
NASA NTRS1979

Energy efficient engine: High pressure turbine uncooled rig technology report

Results obtained from testing five performance builds (three vane cascades and two rotating rigs of the Energy Efficient Engine uncooled rig have established the uncooled aerodynamic efficiency of the high-pressure turbine at 91.1 percent. This efficiency level was attained by increasing the rim speed and annulus area (AN(2)), and by increasing the turbine reaction level. The increase in AN(2) resulted in a performance improvement of 1.15 percent. At the design point pressure ratio, the increased reaction level rig demonstrated an efficiency of 91.1 percent. The results of this program have verified the aerodynamic design assumptions established for the Energy Efficient Engine high-pressure turbine component.

Gardner, W. B.↗
NASA NTRS2017

Plans and Preliminary Results of Fundamental Studies of Ice Crystal Icing Physics in the NASA Propulsion Systems Laboratory

This paper describes plans and preliminary results for using the NASA Propulsion Systems Lab (PSL) to experimentally study the fundamental physics of ice-crystal ice accretion. NASA is evaluating whether this facility, in addition to full-engine and motor-driven-rig tests, can be used for more fundamental ice-accretion studies that simulate the different mixed-phase icing conditions along the core flow passage of a turbo-fan engine compressor. The data from such fundamental accretion tests will be used to help develop and validate models of the accretion process. This paper presents data from some preliminary testing performed in May 2015 which examined how a mixed-phase cloud could be generated at PSL using evaporative cooling in a warmer-than-freezing environment.

Ice-Crystal Ice Accretion↗
NASA NTRS2016

Plans and Preliminary Results of Fundamental Studies of Ice Crystal Icing Physics in the NASA Propulsion Systems Laboratory

This presentation accompanies the paper titled Plans and Preliminary Results of Fundamental Studies of Ice Crystal Icing Physics in the NASA Propulsion Systems Laboratory. NASA is evaluating whether PSL, in addition to full-engine and motor-driven-rig tests, can be used for more fundamental ice-accretion studies that simulate the different mixed-phase icing conditions along the core flow passage of a turbo-fan engine compressor. The data from such fundamental accretion tests will be used to help develop and validate models of the accretion process. This presentation (and accompanying paper) presents data from some preliminary testing performed in May 2015 which examined how a mixed-phase cloud could be generated at PSL using evaporative cooling in a warmer-than-freezing environment.

Ice-Crystal Ice Accretion↗
NASA NTRS1973

Component noise variables of a light observation helicopter

A test program was conducted to isolate and evaluate the individual noise sources of a light helicopter. To accomplish this, the helicopter was mounted on a special test rig, at a 6-foot skid height, in a simulated hover. The test rig contained by dynamometer for absorbing engine power and an exhaust silencing system for reducing engine noise. This test set-up allowed the various components of the helicopter to be run and listened to individually or in any combination. The sound pressure level was recorded at a point 200 feet from the helicopter as the component parameters were systematically varied. The tests were conducted in an open area, during the middle of the night, with no wind, and with all other known variables either eliminated or kept as constant as possible.

Robinson, F.↗
NASA NTRS1982

Advanced ceramic coating development for industrial/utility gas turbines

A program was conducted with the objective of developing advanced thermal barrier coating (TBC) systems. Coating application was by plasma spray. Duplex, triplex and graded coatings were tested. Coating systems incorporated both NiCrAly and CoCrAly bond coats. Four ceramic overlays were tested: ZrO2.82O3; CaO.TiO2; 2CaO.SiO2; and MgO.Al2O3. The best overall results were obtained with a CaO.TiO2 coating applied to a NiCrAly bond coat. This coating was less sensitive than the ZrO2.8Y2O3 coating to process variables and part geometry. Testing with fuels contaminated with compounds containing sulfur, phosphorus and alkali metals showed the zirconia coatings were destabilized. The calcium titanate coatings were not affected by these contaminants. However, when fuels were used containing 50 ppm of vanadium and 150 ppm of magnesium, heavy deposits were formed on the test specimens and combustor components that required frequent cleaning of the test rig. During the program Mars engine first-stage turbine blades were coated and installed for an engine cyclic endurance run with the zirconia, calcium titanate, and calcium silicate coatings. Heavy spalling developed with the calcium silicate system. The zirconia and calcium titanate systems survived the full test duration. It was concluded that these two TBC's showed potential for application in gas turbines.

Vogan, J. W.↗
NASA NTRS1999

Acoustic Treatment Design Scaling Methods: Overview, Results, and Recommendations - Volume 1

Scale model fan rigs that simulate new generation ultra-high-bypass engines at about 1/5-scale are achieving increased importance as development vehicles for the design of low-noise aircraft engines. Testing at small scale allows the tests to be performed in existing anechoic wind tunnels, which provides an accurate simulation of the important effects of aircraft forward motion on the noise generation. The ability to design, build, and test miniaturized acoustic treatment panels on scale model fan rigs representative of the fullscale engine provides not only a cost-savings, but an opportunity to optimize the treatment by allowing tests of different designs. The primary objective of this study was to develop methods that will allow scale model fan rigs to be successfully used as acoustic treatment design tools. The study focuses on finding methods to extend the upper limit of the frequency range of impedance prediction models and acoustic impedance measurement methods for subscale treatment liner designs, and confirm the predictions by correlation with measured data. This phase of the program had as a goal doubling the upper limit of impedance measurement from 6 kHz to 12 kHz. The program utilizes combined analytical and experimental methods to achieve the objectives.

Kraft, R. E.↗
NASA NTRS1984

Host turbine heat transfer overview

Improved methods of predicting airfoil local metal temperatures require advances in the understanding of the physics and methods of analytically predicting the following four aerothermal loads: hot gas flow over airfoils, heat transfer rates on the gas-side of airfoils, cooling air flow inside airfoils, and heat transfer rates on the coolant-side of airfoils. A systematic building block research approach is being pursued to investigate these four areas of concern from both the experimental and analytical sides. Experimental approaches being pursued start with fundamental experiments using simple shapes and flat plates in wind tunnels, progress to more realistic cold and hot cascade tests using airfoils, continue to progress in large low-speed rigs and turbines and warm turbines, and finally, combine all the interactive effects in tests using real engines or real engine type turbine rigs. Analytical approaches being pursued also build from relatively simple steady two dimensional inviscid flow and boundary layer heat transfer codes to more advanced steady two and three dimensional viscous flow and heat transfer codes. These advanced codes provide more physics to model better the interactive effects and the true real-engine environment.

Rohde, J. E.↗
NASA NTRS1982

JT9D ceramic outer air seal system refinement program

The abradability and durability characteristics of the plasma sprayed system were improved by refinement and optimization of the plasma spray process and the metal substrate design. The acceptability of the final seal system for engine testing was demonstrated by an extensive rig test program which included thermal shock tolerance, thermal gradient, thermal cycle, erosion, and abradability tests. An interim seal system design was also subjected to 2500 endurance test cycles in a JT9D-7 engine.

Gaffin, W. O.↗
NASA NTRS1981

YF 102 in-duct combustor noise measurements with a turbine nozzle, volume 1

The internal noise generated by an Avco Lycoming YF-102 engine combustor installed in a test rig was recorded. Two configurations were tested one with and one without the first stage turbine nozzle installed. Acoustic probes and accessories were used. Internal dynamic pressure level measurements were made at ten locations within the combustor. The combustor rig, the test procedures, and data acquisition and reduction systems are described. Tables and plots of narrow band and one third octave band pressure level spectra are included.

Wilson, C. A.↗