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At least 109 records · Page 6

Stress Analysis of Bolted, Segmented Cylindrical Shells Exhibiting Flange Mating-Surface Waviness

Bolted, segmented cylindrical shells are a common structural component in many engineering systems especially for aerospace launch vehicles. Segmented shells are often needed due to limitations of manufacturing capabilities or transportation issues related to very long, large-diameter cylindrical shells. These cylindrical shells typically have a flange or ring welded to opposite ends so that shell segments can be mated together and bolted to form a larger structural system. As the diameter of these shells increases, maintaining strict fabrication tolerances for the flanges to be flat and parallel on a welded structure is an extreme challenge. Local fit-up stresses develop in the structure due to flange mating-surface mismatch (flange waviness). These local stresses need to be considered when predicting a critical initial flaw size. Flange waviness is one contributor to the fit-up stress state. The present paper describes the modeling and analysis effort to simulate fit-up stresses due to flange waviness in a typical bolted, segmented cylindrical shell. Results from parametric studies are presented for various flange mating-surface waviness distributions and amplitudes.

Knight, Norman F., Jr.

BUCKLING AND POST-BUCKLING OF ELASTIC SHELLS

Some theoretical investigations of buckling of elastic shells are surveyed in this report. Only geometrically perfect shells are considered; initial dents and out-of-roundness are not taken into account. Several questions raised by the studies are: (a) Under what conditions is the infinitesimal theory of buckling of shells adequate? (b) How does the energy theory of buckling of shells correlate with the method based on equilibrium equations for bending moments, tensions, and shears in a buckled configuration? (c) How important are nonlinear terms in the tangential displacements u, v in the strain-displacement relations for buckling and post-buckling studies? (d) How important are the boundary conditions for u, v in affecting stability? (e) If a condition of snap-through is approached, how much external work is required to push the shell "over the hump" into the buckled configuration? (f) How reliable are mathematical approximations used previously in the infinitesimal theory of buckling of shells? Tentative and incomplete answers to some of these questions are suggested.

ELASTIC BUCKLING

Buckling of Orthotropic and Stiffened Conical Shells

Donnell type stability equations for thin circular orthotropic conical shells are presented and solved for external pressure, axial compression and combined loading. The solution is likewise applied to stiffened conical shells. Correlation with equivalent cylindrical shells yields a simple approximate stability analysis for orthotropic or ring-stiffened conical shells under hydrostatic pressure. The general instability of stiffened conical shells under hydrostatic pressure is also analysed by a more accurate approach. Preliminary experimental results for buckling of ring-stiffened conical shells under hydrostatic pressure are presented and discussed.

CONICAL SHELL

Collected Papers on Instability of Shell Structures - 1962

Shell structures are important components of airplanes, missiles, and space vehicles, but present capabilities for predicting the local and general instability of many such structures are inadequate. A large effort continues to be devoted to the stability analysis of shell structures, and considerable progress has been made. Results are slowly disseminated, however, and many engaged in research are not fully cognizant of the problems and practices of the vehicle designers who utilize research results. Therefore, an NASA SYMPOSIUM ON INSTABILITY OF SKELL STRUCTURES was organized by the Langley Research Center with sessions held there on October 24 and 25, 1962. Participants were limited to persons contributing papers and to certain officials of the U.S. Government. This symposium was planned to provide those persons concerned with shell instability at research laboratories, at educational institutions, and in the aerospace industry with a comprehensive view of the present state of the art, including the voids in present knowledge, important current problems, and the most fruitful directions for future theoretical and experimental research on the instability of all types of shell structures. Individuals actively engaged in research on shell stability or design were invited to contribute written papers for inclusion in a compilation to be distributed to the participants prior to the symposium. A few papers were selected by a steering committee for oral presentation at the symposium. Provision was made, also, for a discussion of all papers.

MISSILE

Analytical and experimental studies of natural vibrations modes of ring-stiffened truncated-cone shells with variable theoretical ring fixity

Experimental and analytical investigations of the vibratory behavior of ring-stiffened truncated-cone shells are described. Vibration tests were conducted on 60 deg conical shells having up to four ring stiffeners and for free-free and clamped-free edge constraints and 9 deg conical shells, for two thicknesses, each with two angle rings and for free-free, free-clamped, and clamped-clamped edge constraints. The analytical method is based on linear thin shell theory, employing the Rayleigh-Ritz method. Discrete rings are represented as composed of one or more segments, each of which is a short truncated-cone shell of uniform thickness. Equations of constraint are used to join a ring and shell along a circumferential line connection. Excellent agreement was obtained for comparisons of experimental and calculated frequencies.

Naumann, E. C.

Holographic measurement of wave propagation in axi-symmetric shells

The report deals with the use of pulsed, double-exposure holographic interferometry to record the propagation of transverse waves in thin-walled axi-symmetric shells. The report is subdivided into sections dealing with: (1) wave propagation in circular cylindrical shells, (2) wave propagation past cut-outs and stiffeners, and (3) wave propagation in conical shells. Several interferograms are presented herein which show the waves reflecting from the shell boundaries, from cut-outs, and from stiffening rings. The initial response of the shell was nearly axi-symmetric in all cases, but nonsymmetric modes soon appeared in the radial response. This result suggests that the axi-symmetric response of the shell may be dynamically unstable, and thus may preferentially excite certain circumferential harmonics through parametric excitation. Attempts were made throughout to correlate the experimental data with analysis. For the most part, good agreement between theory and experiment was obtained. Occasional differences were attributed primarily to simplifying assumptions used in the analysis. From the standpoint of engineering applications, it is clear that pulsed laser holography can be used to obtain quantitative engineering data. Areas of dynamic stress concentration, stress concentration factors, local anomalies, etc., can be readily determined by holography.

Evensen, D. A.

Vibration and aerodynamic buckling experiments for blunt truncated conical shells with ring-supported edges

The vibration and buckling characteristics of a series of 140 deg ring-supported conical shells have been investigated experimentally and analytically. Experimental results were obtained from 14 conical shells, each attached to a solid nose cap at the small end. The large (base) end was either free or attached to a solid ring of rectangular cross section. The size of the solid base rings of rectangular cross section was systematically varied to provide a wide range of edge restraint. Shell buckling was induced by aerodynamic loading at a Mach number of 3; the vibration data were obtained prior to the wind tunnel tests. The experimental vibration data indicated that the size of the base rings had a pronounced effect on the magnitude of the frequencies and on the frequency spectrum. For vibration modes having less than two circumferential waves, the frequencies descreased with increasing ring size; whereas, for modes with several circumferential waves, the frequencies initially increased rapidly with ring size and then became relatively insensitive to further increases in ring size. This latter behavior was similar to the trend exhibited by the variation of buckling pressure with ring size. The experimental results were in excellent qualitative agreement with theoretical results and indicated that current shell-of-revolution analyses are adequate for predicting the vibration and buckling behavior of ring-supported shells, at least for the simple isotropic shells considered in this investigation.

Miserentino, R.

Synthesis of stiffened conical shells.

The development of a method to effect the automated minimum weight design of ring and stringer stiffened shells is presented. Membrane theory is used for the shell prebuckling analysis. The buckling analysis is based upon an arbitrary shell of revolution computer program. The structural analysis includes both buckling and yielding modes of failure. The synthesis involves the coupling of an exterior penalty function with a method for the unconstrained minimization of a function comprised of a sum of squares. Results of the application of the method to the design of the Viking Aeroshell cone are presented. The least weight Viking Aeroshell appears to be an all magnesium shell with ring stiffeners of hollow circular cross section. Because the method incorporates a general shell of revolution buckling analysis, it can be readily modified and applied to the design of any axisymmetrically loaded uniformly stiffened shell of revolution for which a membrane prebuckling solution exists.

Thornton, W. A.

Forced axisymmetric response of fluid filled spherical shells.

A general solution for the forced, linear axisymmetric response of a fluid filled spherical shell is derived with the effects of shell transverse shear and rotational inertia included. The fluid is assumed to be inviscid and compressible. Expressions for the shell radial displacement are computed for the problem of a uniform radial Heaviside load on a cap of the shell surface. In addition, the time history of the shell inner fiber stresses at the impact pole is obtained. Some comparisons with the in vacuo shell theory are also given.

Lee, Y. C.

Vibration of Shells

The vibrational characteristics and mechanical properties of shell structures are discussed. The subjects presented are: (1) fundamental equations of thin shell theory, (2) characteristics of thin circular cylindrical shells, (3) complicating effects in circular cylindrical shells, (4) noncircular cylindrical shell properties, (5) characteristics of spherical shells, and (6) solution of three-dimensional equations of motion for cylinders.

Leissa, A. W.

Plasticity and the crack opening displacement in shells.

The plastic deformations and the crack opening displacement, delta, in cylindrical shells with an axial or circumferential crack and spherical shells with a meridional crack are considered. It is assumed that outside the perturbation zone of the crack the shell is subjected to uniform membrane loads perpendicular to the crack. The plastic strip model is used to calculate the plastic zone size. The crack opening displacement is calculated as the crack surface displacement at the crack tips by using the conventional superposition technique. In cylindrical shells with an axial crack the crack surface displacement perpendicular to the shell surface (i.e., the bulging) is also evaluated. The results are applied to a set of existing experimental data on the fracture of cylindrical shells. The tentative conclusion is that in dealing with the fracture of thin-walled structures, among various fracture models delta = constant appears to be the most satisfactory criterion.

Erdogan, F.

Drift shell splitting by internal geomagnetic multipoles.

Computations on an 80-coefficient model of the earth's field illustrate the 'topography' of the magnetic equatorial surface and the geometry of the drift shells of geomagnetically trapped particles. Individual terms in the spherical harmonic expansion of the geomagnetic scalar potential V(r, theta, phi) are either even or odd in cos theta, where theta = 90 deg denotes the dipole equator. Terms that are even in cos theta tend to 'warp' the equatorial surface, but do not (in first order) distort particle drift shells radially nor split the drift shells of particles having different equatorial pitch angles. Azimuthally asymmetric terms that are odd in cos theta do cause shell splitting in first order. Shell splitting at large L values (neglecting deformation of the earth's field by the solar wind) is found to be dominated by the geomagnetic octupole. At L approximately equal to 1, shell splitting is strongly enhanced by the South American and South African anomalies. When combined with pitch angle diffusion caused by atmospheric scattering, these results may be able to account for anomalous radial diffusion of inner zone electrons.

Roederer, J. G.

A cylindrical shell with an axial crack under skew-symmetric loading.

The skew-symmetric problem for a cylindrical shell containing an axial crack is considered. It is assumed that the material has a special orthotropy - namely, that the shear modulus may be evaluated from the measured Young's moduli and Poisson ratios and is not an independent material constant. The problem is solved within the confines of an eighth-order linearized shallow shell theory. As numerical examples, the torsion of an isotropic cylinder and that of a specially orthotropic cylinder (titanium) are considered. The membrane and bending components of the stress intensity factor are calculated and are given as functions of a dimensionless shell parameter. In the torsion problem for the axially cracked cylinder the bending effects appear to be much more significant than that found for the circumferentially cracked cylindrical shell. Also, as the shell parameter increases, unlike the results found in the pressurized shell, the bending stresses around crack ends do not change sign.

Yuceoglu, U.

Buckling of conical shell with local imperfections

Small geometric imperfections in thin-walled shell structures can cause large reductions in buckling strength. Most imperfections found in structures are neither axisymmetric nor have the shape of buckling modes but rather occur locally. This report presents the results of a study of the effect of local imperfections on the critical buckling load of a specific axially compressed thin-walled conical shell. The buckling calculations were performed by using a two-dimensional shell analysis program referred to as the STAGS (Structural Analysis of General Shells) computer code, which has no axisymmetry restrictions. Results show that the buckling load found from a bifurcation buckling analysis is highly dependent on the circumferential arc length of the imperfection type studied. As the circumferential arc length of the imperfection is increased, a reduction of up to 50 percent of the critical load of the perfect shell can occur. The buckling load of the cone with an axisymmetric imperfections is nearly equal to the buckling load of imperfections which extended 60 deg or more around the circumference, but would give a highly conservative estimate of the buckling load of a shell with an imperfection of a more local nature.

Cooper, P. A.

Influence of transverse shear on an axial crack in a cylindrical shell

An axial crack in a cylindrical shell is investigated by use of a 10th order shell theory, which accounts for transverse shear deformations as well as a special kind of orthotropy. The symmetric problem is formulated in terms of two coupled singular integral equations, which are solved numerically. The asymptotic membrane and bending stress fields ahead of the crack are found to be self similar. Stress intensity factors are given as a function of the shell parameter for various values of the ratio crack length to shell thickness. considerable differences from 8th order shell theory results are found for the bending stresses, while the membrane stresses of the 8th order theory seem to be a lower limit reached for very thin shells.

Krenk, S.

Influence of transverse shear on an axial crack in a cylindrical shell

An axial crack in a cylindrical shell is investigated by use of a 10th order shell theory, which accounts for transverse shear deformations as well as a special kind of orthotropy. The symmetric problem is formulated in terms of two coupled singular integral equations, which are solved numerically. The asymptotic membrane and bending stress fields ahead of the crack are found to be self similar. Stress intensity factors are given as a function of the shell parameter for various values of the ratio crack length to shell thickness. Considerable differences from 8th order shell theory results are found for the bending stresses, while the membrane stresses of the 8th order theory seems to be a lower limit reached for very thin shells.

Krenk, S.

Design and Fabrication of a Ring-Stiffened Graphite-Epoxy Corrugated Cylindrical Shell

Design and fabrication of supplement test panels that represent key portions of the cylinder are described, as are supporting tests of coupons, sample joints, and stiffening ring elements. The cylindrical shell is a ring-stiffened, open corrugation design that uses T300/5208 graphite-epoxy tape as the basic material for the shell wall and stiffening rings. The test cylinder is designed to withstand bending loads producing the relatively low maximum load intensity in the shell wall of 1,576 N/cm. The resulting shell wall weight, including stiffening rings and fasteners, is 0.0156 kg/m. The shell weight achieved in the graphite-epoxy cylinder represents a weight saving of approximately 23 percent, compared to a comparable aluminum shell. A unique fabrication approach was used in which the cylinder wall was built in three flat segments, which were then wrapped to the cylindrical shape. Such an approach, made possible by the flexibility of the thin corrugated wall in a radial direction, proved to be a simple approach to building the test cylinder. Based on tooling and fabrication methods in this program, the projected costs of a production run of 100 units are reported.

Johnson, R., Jr.

Glass shell manufacturing in space

Residual gases always found in glass shells are CO2, O2 and N2. In those cases where high water vapor pressure is maintained in the furnace, water is also found in the shells. Other evidence for the existence of water in shells is the presence of water-induced surface weathering of the interior shell surface. Water and CO2 are the predominant volatiles generated by the pyrolysis of both inorganic and hydrolyzed metal-organic gels. The pyrolysates of unhydrolyzed metal-organic gels also contain, in addition to water and CO2, significant levels of organic volatiles, such as ethanol and some hydrocarbons; on complete oxidation, these produce CO2 and water as well. Water is most likely the initial blowing agent, it is produced copiously during the initial stages of heating. In the later stages, CO2 becomes the dominant gas as H2O is lost at increasing rates. Water in the shell arises mainly from gel dehydration, CO2 by sodium bicarbonate/carbonate decomposition and carbon oxidation, and O2 and N2 by permeation of the ambient furnace air through the molten shell wall.

Nolen, R. J.