Fabrication and tests of insulated subscale tanks
Thermal and structural performance data on tank insulation system tested under ground hold and simulated launch conditions
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Fluid behavioral patterns found in subscale geysering study
Study provides a fundamental understanding of geysering mechanisms necessary for formulating theoretical analyses. An algebraic relationship between average heating rate, reservoir temperature, and geysering period was established and areas for future studies were identified.
Burkhalter, J. E.↗
Cooled baffle development for M-1 engine using a subscale rocket engine
Film and transpiration cooled baffles for M-1 engine
Conrad, E. W.↗
Design, fabrication and testing of subscale propellant tanks with capillary traps Final report, 26 Jun. 1967 - 15 Mar. 1968
Hyrostatic stability characteristics of perforated plates and square-weave screens for fluid control during low-G operation
Barksdale, T. R.↗
Passive retention/expulsion methods for subcritical storage of cryogens: Test plan, subscale dual-screen-liner retention/expulsion system
A test program is described to demonstrate liquid-free gas venting of a subcritically stored cryogen using a passive retention/expulsion system. The test plan is specifically aimed at verifying this capability for the dual-screen-liner concept, independent of gravity level and direction. In addition, the test is designed to yield operational characteristics data for the dual-screen-liner, including: tank filling, frequency and duration of venting, cryogen temperature and pressure histories, sensitivity of pressure relief control, and the ability of the passive device to provide communication between the vapor annulus and bulk regions. Normal l-g aircraft and drop tower tests using nitrogen as the test liquid are discussed.
Hise, R. E.↗
Space shuttle orbit maneuvering engine reusable thrust chamber. Task 13: Subscale helium ingestion and two dimensional heating test report
Descriptions are given of the test hardware, facility, procedures, and results of electrically heated tube, channel and panel tests conducted to determine effects of helium ingestion, two dimensional conduction, and plugged coolant channels on operating limits of convectively cooled chambers typical of space shuttle orbit maneuvering engine designs. Helium ingestion in froth form, was studied in tubular and rectangular single channel test sections. Plugged channel simulation was investigated in a three channel panel. Burn-out limits (transition of film boiling) were studied in both single channel and panel test sections to determine 2-D conduction effects as compared to tubular test results.
Tobin, R. D.↗
Subscale, hydrogen-burning, airframe-integrated-scramjet: Experimental and theoretical evaluation of a water cooled strut airframe-integrated-scramjet: Experimental leading edge
A water-cooled leading-edge design for an engine/airframe integrated scramjet model strut leading edge was evaluated. The cooling design employs a copper cooling tube brazed just downstream of the leading edge of a wedge-shaped strut which is constructed of oxygen-free copper. The survival of the strut leading edge during a series of tests at stagnation point heating rates confirms the practicality of the cooling design. A finite difference thermal model of the strut was also proven valid by the reasonable agreement of calculated and measured values of surface temperature and cooling-water heat transfer.
Pinckney, S. Z.↗
Subscale-model and full-scale engine mixed-flow exhaust system performance comparison
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Kuchar, A. P.↗
A subsonic to Mach 5.5 subscale engine test facility
The NASA-Langley Mach 4 facility, in which air-hydrogen combustion is used to heat the test gas, was modified to make the facility suitable for tests of ramjet-type models at subsonic and transonic, as well as supersonic, Mach numbers. The construction details and the instrumentation of this facility, designated the Combustion-Heated Scramjet Test Facility, are described, and modifications to enhance the test capability range from the subsonic/transonic and Mach 3.5 to 5.5 are discussed. Design diagrams and test result graphs are included.
Andrews, Earl H., Jr.↗
Computational fluid dynamics prediction of the reacting flowfield inside a subscale scramjet combustor
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Chitsomboon, Tawit↗
Subscale LOX/hydrogen testing with a modular chamber and a swirl coaxial injector
To support basic injector and chamber technology, the response of a modular calorimeter chamber to an injector with swirl coaxial elements was investigated. The tests supported both the Advanced Launch System (ALS) and the Space Shuttle Main Engine programs. Original test plans included chamber pressures up to 2250 psia, the current ALS engine criteria, but hardware limitations forced conditions to be reduced. With four different chamber configurations, a variety of data was obtained with chamber pressures ranging from 1483 psia to 1679 psia and mixture ratios from 5.24 to 6.90. The swirl coaxial injector showed good chamber wall compatibility, despite misaligned elements, and its high performance was independent of fuel. Heating rates and wall temperatures were acceptable and close to predict profiles, and after scaling to a chamber pressure of 2250 psia, heating rates remained acceptable. In addition, a chamber spool made with the vacuum plasma spray process survived hot-fire testing with no detrimental effects.
Elam, Sandra K.↗
A subscale facility for liquid rocket propulsion diagnostics at Stennis Space Center
The Diagnostics Testbed Facility (DTF) at NASA's John C. Stennis Space Center in Mississippi was designed to provide a testbed for the development of rocket engine exhaust plume diagnostics instrumentation. A 1200-lb thrust liquid oxygen/gaseous hydrogen thruster is used as the plume source for experimentation and instrument development. Theoretical comparative studies have been performed with aerothermodynamic codes to ensure that the DTF thruster (DTFT) has been optimized to produce a plume with pressure and temperature conditions as much like the plume of the Space Shuttle Main Engine as possible. Operation of the DTFT is controlled by an icon-driven software program using a series of soft switches. Data acquisition is performed using the same software program. A number of plume diagnostics experiments have utilized the unique capabilities of the DTF.
Raines, N. G.↗
Application of computational fluid dynamics to the design of the film cooled STME subscale nozzle for the National Launch System
The status of computational fluid dynamics (CFD) calculations for the Space Transportation Main Engine (STME) film/dump cooled nozzle design is presented, with an emphasis on the timely impact of CFD on the design of the sub-scale nozzle coolant system. The following aspects of the sub-scale coolant delivery system were analyzed with CFD: 1) a design trade study of a mechanical flow splitting device for uniform distribution of the subsonic cavity flow, 2) a design trade study of the subsonic cavity lip to achieve film integrity, and 3) an analysis of the primary flow interaction with the core/secondary coolant streams. All design calculations were performed with the Generalized Aerodynamic Simulation Program (GASP), a 3-D, multi-block, generalized Navier-Stokes code capable of solving with frozen, finite-rate or equilibrium chemical kinetics. The initial design of the subsonic cavity flow used square posts to distribute the sonic orifice jets into a uniform flow. Calculations for this design indicated that an unacceptable mal-distribution of film occurred. Design modifications involving curved and slotted posts were computed in an effort to uniformly distribute the secondary coolant flow. Analysis of these configurations showed that although the flowfield improved in uniformity, it was still unacceptable, especially at higher feed pressures. Results from these studies were then incorporated into a design that resulted in the insertion of a porous metal ring into the subsonic cavity. Subsequent water flow model studies showed that this concept was successful in uniformly distributing flow exiting the cavity. In addition to the design of the subsonic cavity, CFD was also used to analyze the secondary coolant lip and the primary flow interaction with the core/secondary coolant streams. A series of calculations were first performed to modify the subsonic cavity lip contour. The flow over the modified lip was then computed simultaneously with the primary injectors to determine the impact of the subsonic coolant stream on the primary slot jets. Pressure, temperature, velocity, and coolant mass fraction contours are presented for these configurations. Information is given in viewgraph form.
Garrett, Joseph L.↗
High pressure hypervelocity electrothermal wind tunnel performance study and subscale tests
The feasibility of a Mach 10 to 20, high pressure electrothermal wind tunnel was assessed. A heater based on a continuous high power electric arc discharge capable of heating air to temperatures above 10,000 K and pressures of 15,000 atm is the key element of this wind tunnel. Results of analytical study indicate that the facility is capable of simulation conditions suitable for hypervelocity airbreathing propulsion testing up to Mach 16. In this case simulation was limited by pressure containment, high nozzle throat heat flux rates, and chemical freezing in the nozzle. The high total pressure capability improved the recombination chemistry in the facility nozzle as chemical equilibrium prevailed to the freezing point. Steady arc discharges were observed with liquid nitrogen flowing into the arc chamber during tests based on the two millisecond test facility. The measured steady pressure in the arc chamber was 4559 psi, which is two times greater than maximum total pressure obtainable in conventional arc heaters.
Rizkalla, Oussama F.↗
ASRM subscale plume deflector testing
This paper reports the results of the scale model (1/22) testing of candidate refractory materials to be used as surface coatings for a solid rocket motor plume deflector structure. Five ROM tests were conducted to acquire data to support the selection, thickness determination, and placement of the materials. All data acquisition was achieved through nonintrusive methods. The tests demonstrated that little or no reductions in performance of the full-scale deflector would be experienced if the most economical materials were selected for construction.
Douglas, Freddie, III↗
High-pressure hypervelocity electrothermal wind-tunnel performance study and subscale tests
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Rizkalla, Oussama F.↗
The subscale orbital fluid transfer experiment
The work during the present year consisted of examining concepts for visual observation of the fluid transfer process, examination of methods for accurately metering the amount of liquid transferred between the two tanks, examination of possible test fluids, and consideration of the materials to use for the elastomeric diaphragm. The objective of the visual observation is to locate the fluid-vapor interfaces and, if possible, quantify the amount of vapor and the area of the interface. It is proposed to use video cameras to view the overall process in each tank and to place borescopes or other devices through the tank walls to obtain detailed, undistorted views inside the tanks of critical portions of the transfer process. Further work will continue to find an economical means for providing this detailed view, which clearly would increase the data obtained from the experiment.
Meserole, J. S.↗
The Effect of Propellant Variables on Slag in Subscale Spin Motors: Design and Qualification of a Slag Discrimination Motor - Part 1
The formation, collection, and expulsion of aluminum oxide slag is known to affect the performance of many solid rocket motor systems. Slag expulsion, in particular, is believed to be capable of causing pressure and thrust perturbations. Propellant combustion studies, performed and documented by many investigators, have shown that variations in propellant raw materials and processing affect the nature of alumina droplets at the burning propellant surface, and hence, may affect the quantity of slag retained in the motor chamber, available for expulsion. Thiokol has completed an experimental and analytical evaluation to determine the effects of several material and process variables on Space SHuttle propellant and its propensity to 'slag'. This paper describes the test article, a small scale spin motor with special nozzle, designed and qualified as a slag discriminating tool for use in the evaluation.
Perkins, F. M.↗