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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6

Solar thermoelectric power generation for Mercury orbiter missions

Mercury orbiter mission study results have shown that conventional silicon solar cell array technology is not adequate to produce power because of expected temperatures which range from -90 C to +285 C in about 50 minutes for 16 sun eclipses/day. The solar thermoelectric generator (STG), which requires relatively high temperatures, is being developed as a replacement power source. Several thermoelectric technologies (i.e., lead telluride alloys, bismuth telluride, selenide, and silicon-germanium alloys have been examined for their suitability. Solar concentrator configurations (i.e., flat plate, Fresnel lens, mini-cone, and Cassegrain types) were also studied as candidates for increasing incident radiation during Mercury orbital operations. Detailed results are presented, and show that an STG design based on the use of silicon-germanium alloy thermoelectric material and using high-voltage thermopiles with individual miniconical concentrators presents the optimum combination of technology and configuration for minimizing power source mass.

Swerdling, M.↗

Nimbus-6 and -7 Earth Radiation Budget (ERB) sensor details and component tests

Construction details and operating characteristics are described for the thermopile (used in the solar and fixed-Earth channels) and the pyroelectric detector (used in the Earth-scanning channels) carried on the Nimbus 6 and the Nimbus 7 satellites for gathering Earth radiation budget data. Properties of the black coating for the detectors, and sensor testing and calibration are discussed.

Soule, H. V.↗

Computer modeling of thermoelectric generator performance

Features of the DEGRA 2 computer code for simulating the operations of a spacecraft thermoelectric generator are described. The code models the physical processes occurring during operation. Input variables include the thermoelectric couple geometry and composition, the thermoelectric materials' properties, interfaces and insulation in the thermopile, the heat source characteristics, mission trajectory, and generator electrical requirements. Time steps can be specified and sublimation of the leg and hot shoe is accounted for, as are shorts between legs. Calculations are performed for conduction, Peltier, Thomson, and Joule heating, the cold junction can be adjusted for solar radition, and the legs of the thermoelectric couple are segmented to enhance the approximation accuracy. A trial run covering 18 couple modules yielded data with 0.3% accuracy with regard to test data. The model has been successful with selenide materials, SiGe, and SiN4, with output of all critical operational variables.

Chmielewski, A. B.↗

Ten Thousand Solar Constants Radiometer

"Radiometer for Accurate (+ or - 1%) Measurement of Solar Irradiances Equal to 10,000 Solar Constants," gives additional information on radiometer described elsewhere. Self-calibrating, water-cooled, thermopile radiometer measures irradiance produced in solar image formed by parabolic reflector or by multiple-mirror solar installation.

Kendall, J. M., Sr.↗

Combination Heat-Flux and Temperature Gage

Instrument measures both temperature and temperature gradient in confined areas. With thermopile embedded in epoxy close to thermocouple, single unit measures both temperature and heat flow. Epoxy selected for low thermal conductivity and compatibility with test environment.

Knox, E. C.↗

A cavity radiometer for Earth albedo measurement, phase 1

Radiometric measurements of the directional albedo of the Earth requires a detector with a flat response from 0.2 to 50 microns, a response time of about 2 seconds, a sensitivity of the order of 0.02 mw/sq cm, and a measurement uncertainty of less than 5 percent. Absolute cavity radiometers easily meet the spectral response and accuracy requirements for Earth albedo measurements, but the radiometers available today lack the necessary sensitivity and response time. The specific innovations addressed were the development of a very low thermal mass cavity and printed/deposited thermocouple sensing elements which were incorporated into the radiometer design to produce a sensitive, fast response, absolute radiometer. The cavity is applicable to the measurement of the reflected and radiated fluxes from the Earth surface and lower atmosphere from low Earth orbit satellites. The effort consisted of requirements and thermal analysis; design, construction, and test of prototype elements of the black cavity and sensor elements to show proof-of-concept. The results obtained indicate that a black body cavity sensor that has inherently a flat response from 0.2 to 50 microns can be produced which has a sensitivity of at least 0.02 mw/sq cm per micro volt ouput and with a time constant of less than two seconds. Additional work is required to develop the required thermopile.

Source record↗

Probe Measures Fouling As In Heat Exchangers

Combustion deposits reduce transfer of heat. Instrument measures fouling like that on gas side of heat exchanger in direct-fired boiler or heat-recovery system. Heat-flux probe includes tube with embedded meter in outer shell. Combustion gases flow over probe, and fouling accumulates on it, just as fouling would on heat exchanger. Embedded heat-flow meter is sandwich structure in which thin Chromel layers and middle alloy form thermopile. Users determine when fouling approaches unacceptable levels so they schedule cleaning and avoid decreased transfer of heat and increased drop in pressure fouling causes. Avoids cost of premature, unnecessary maintenance.

Marner, Wilbur J.↗

Temperature sensitivity of Eppley broadband radiometers

Broadband radiometers manufactured by Eppley Laboratories Inc. are commonly used to measure irradiance from both ground-based and aircraft platforms. Namely, the pyranometer (Model PSP) measures irradiance in the .3 to 3.0 micron spectral region while the pyrgeometer (Model PIR) senses energy in the 4 to 50 micron region. The two instruments have a similar thermopile construction but different filters to achieve the appropriate spectral selection. During the fall of 1986, the First ISCCP (International Satellite Cloud Climatology Project) Regional Experiment (FIRE) commenced with the first cirrus Intensive Field Observation (IFO) conducted in Central Wisconsin. Due to the nature of this field project, pyranometers and pyrgeometers manufactured by Eppley were flown on NCAR's high altitude research aircraft, the Sabreliner. Inherent in the construction of these radiometers is temperature compensation circuitry designed to make the instrument sensitivity nominally constant over a temperature range from -20 to +40 C. Because the Sabreliner flew at high altitudes where temperatures were as cold as -70 C, it was necessary to determine the radiometers relative sensitivity to temperatures below -20 C and apply appropriate corrections to the FIRE radiation data set. A procedure to perform this calibration is outlined. It is meant to serve as a supplement to calibration procedures.

Smith, William L., Jr.↗

Passive exposure of Earth radiation budget experiment components LDEF experiment AO-147: Post-flight examinations and tests

The Passive Exposure of Earth Radiation Budget Experiment Components (PEERBEC) experiment of the Long Duration Exposure Facility (LDEF) mission was composed of sensors and components associated with the measurement of the earth radiation budget (ERB) from satellites. These components included the flight spare sensors from the ERB experiment which operated on Nimbus 6 and 7 satellites. The experiment components and materials as well as the pertinent background and ancillary information necessary for the understanding of the intended mission and the results are described. The extent and timing of the LDEF mission brought the exposure from solar minimum between cycles 21 and 22 through the solar maximum of cycle 22. The orbital decay, coupled with the events of solar maximum, caused the LDEF to be exposed to a broader range of space environmental effects than were anticipated. The mission spanned almost six years concurrent with the 12 year (to date) Nimbus 7 operations. Preliminary information is presented on the following: (1) the changes in transmittance experienced by the interference filters; (2) the results of retesting of the thermopile sensors, which appear to be relatively unaffected by the exposure; and (3) the results of the recalibration of the APEX cavity radiometer. The degradation and recovery of the filters of the Nimbus 7 ERB are also discussed relative to the apparent atomic oxygen cleaning which also applies to the LDEF.

Hickey, John R.↗

Radiation from Gas-Jet Diffusion Flames in Microgravity Environments

This paper presents the first demonstration of quantitative flame-radiation measurement in microgravity environments, with the objective of studying the influences and characteristics of radiative transfer on the behavior of gas-jet diffusion flames with possible application to spacecraft fire detection. Laminar diffusion flames of propane, burning in quiescent air at atmospheric pressure, are studied in the 5.18-Second Zero-Gravity Facility of NASA Lewis Research Center. Radiation from these flames is measured using a wide-view angle, thermopile-detector radiometer, and comparisons are made with normal-gravity flames. The results show that the radiation level is significantly higher in microgravity compared to normal-gravity environments due to larger flame size, enhanced soot formation, and entrapment of combustion products in the vicinity of the flame. These effects are the consequences of the removal of buoyancy which makes diffusion the dominant mechanism of transport. The results show that longer test times may be needed to reach steady state in microgravity environments.

Bahadori, M. Yousef↗

Fabrication of Thin Film Heat Flux Sensors

Prototype thin film heat flux sensors have been constructed and tested. The sensors can be applied to propulsion system materials and components. The sensors can provide steady state and fast transient heat flux information. Fabrication of the sensor does not require any matching of the mounting surface. Heat flux is proportional to the temperature difference across the upper and lower surfaces of an insulation material. The sensor consists of an array of thermocouples on the upper and lower surfaces of a thin insulating layer. The thermocouples for the sensor are connected in a thermopile arrangement. A 100 thermocouple pair heat flux sensor has been fabricated on silicon wafers. The sensor produced an output voltage of 200-400 microvolts when exposed to a hot air heat gun. A 20 element thermocouple pair heat flux sensor has been fabricated on aluminum oxide sheet. Thermocouples are Pt-Pt/Rh with silicon dioxide as the insulating material. This sensor produced an output of 28 microvolts when exposed to the radiation of a furnace operating at 1000 C. Work is also underway to put this type of heat flux sensor on metal surfaces.

Will, Herbert A.↗

Fabrication of thin film heat flux sensors

Thin-film heat-flux sensors have been constructed in the form of arrays of thermocouples on upper and lower surfaces of an insulating layer, so that flux values are proportional to the temperature difference across the upper and lower surface of the insulation material. The sensor thermocouples are connected in thermopile arrangement, and the structure is patterned with photolithographic techniques. Both chromel-alumel and Pt-Pt/Rh thermocouples have been devised; the later produced 28 microvolts when exposed to the radiation of a 1000 C furnace.

Will, Herbert↗

Acoustic Amplification in the Far Infrared Focal Plane Assembly of the Composite Infrared Spectrometer (CIRS) for the Cassini Mission to Saturn

The Composite Infrared Spectrometer (CIRS) of the Cassini mission to Saturn has two interferometers covering the far infrared FIR and mid infrared, MIR wavelength region. The FIR is a polarizing Michelson interferometer which presents a collimated output beam to the FIR focal plane. The focal plane consists of a parabolic focus mirror and an analyzer grid, which splits the output beams into transmitted and reflected components. The two polarizations are focussed onto two thermopile detectors; each consisting of a gold black foil welded to the top of two bismuth pyramids. The gold black is 30 microns thick, and the weld area is approximately 2 microns in diameter. The detectors are extremely fragile and the weld can be broken with a miniscule amount of airflow. The detectors consistently passed acoustic testing to qualification levels that simulated the launch environment of the Titan IV launch vehicle. However, they experienced a 50% failure rate when installed in the focal plane assembly during instrument level acoustic tests. A test focal plane was developed with small pressure transducers in the nominal detector locations. These tests indicated over 10 dB of acoustic amplification in the focal plane within the instrument during testing. New techniques were developed to allow testing of the focal plane without over testing the instrument, and modifications were made the focal plane assembly to successfully attenuate the amplification.

Hagopian, John G.↗

Emittance Measurements at the Langley Chemical Physics Laboratory

Total hemispherical emittance measurements are made routinely for materials which may be heated by electrical resistance methods over the temperature range of 600 degrees to 2,000 F by using a black-body reference method. This employs a conical black body and a thermopile detector with a calcium fluoride lens. Emittance is obtained by measuring the radiant flux from the specimen strip and comparing it with the flux from an equal area of the black-body cone at the same temperature. The temperature measurements are made by use of thermocouples. It is planned to extend the temperature range of this type of measurement to temperatures above 2,000 F. Another technique has been investigated for measuring emittance of materials not amenable to electrical heating or thermocouple attachment. This method uses a black-body-cavity furnace similar to that used in reference 5 to measure emittance of transparent materials such as glass. The method employs a heated black-body cavity in which the semicircular specimen is allowed to come to the equilibrium temperature of the cavity and then is rotated in front of a water-cooled viewing port where a sensitive thermistor detector alternately views the specimen surface and the black-body cavity. The ratio of the two readings gives the specimen emittance directly, for the temperature of the black body. The detector output is recorded on a fast Brown self-balancing potentiometer. The furnace is provided with a water-cooled blackened shutter which may be inserted behind the specimen to eliminate any transmitted black-body radiation if the specimen is transparent. This apparatus is capable of measuring total normal emittance over the temperature range of 1,000 degrees to 2,000 F. Preliminary data for boron nitride specimens of two thicknesses are shown where total normal emittance is plotted against temperature for two experimental conditions: (1) black-body radiation incident on the back of the specimen and (2) no black-body radiation incident on the back of the specimen (that is, with a watercooled shutter behind the specimen). The data appear to indicate a slight transparency for the thin specimen and emittances of from 0.7 to 0.8 over the temperature range.

Lewis, B. W.↗

Determination of the Thermal Offset of the Eppley Precision Spectral Pyranometer

Eppley's precision spectral pyranometer (PSP) is used in networks around the world to measure downwelling diffuse and global solar irradiance at the surface of the Earth. In recent years several studies have shown significant discrepancy between irradiances measured by pyranometers and those computed by atmospheric radiative transfer models. Pyranometer measurements have been questioned because observed diffuse irradiances sometimes are below theoretical minimum values for a pure molecular atmosphere, and at night the instruments often produce nonzero signals ranging between + 5 and - 10 W/sq m. We install thermistor sondes in the body of a PSP as well as on its inner dome to monitor the temperature gradients within the instrument, and we operate a pyrgeometer (PIR) instrument side by side with the PSP. We derive a relationship between the PSP output and thermal radiative exchange by the dome and the detector and a relationship between the PSP output and the PIR thermopile output (net-IR). We determine the true PSP offset by quickly capping the instrument at set time intervals. For a ventilated and shaded PSP, the thermal offset can reach - 15 W/sq m under clear skies, whereas it remains close to zero for low overcast clouds. We estimate the PSP thermal offset by two methods: (1) using the PSP temperatures and (2) using the PIR net-IR signal. The offset computed from the PSP temperatures yields a reliable estimate of the true offset (+/- 1 W/sq m). The offset computed from net-IR is consistent with the true offset at night and under overcast skies but predicts only part of the true range under clear skies.

Haeffelin, Martial↗