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All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

High-Temperature Ferroelectric Behavior of Al 0.7 Sc 0.3 N

Currently, there is a lack of nonvolatile memory (NVM) technology that can operate continuously at temperatures > 200 °C. While ferroelectric NVM has previously demonstrated long polarization retention and >10 13 read/write cycles at room temperature, the largest hurdle comes at higher temperatures for conventional perovskite ferroelectrics. Here, we demonstrate how AlScN can enable high-temperature (>200 °C) nonvolatile memory. The c-axis textured thin films were prepared via reactive radiofrequency magnetron sputtering onto a highly textured Pt (111) surface. Photolithographically defined Pt top electrodes completed the capacitor stack, which was tested in a high temperature vacuum probe station up to 400 °C. Polarization–electric field hysteresis loops between 23 and 400 °C reveal minimal changes in the remanent polarization values, while the coercive field decreased from 4.3 MV/cm to 2.6 MV/cm. Even at 400 °C, the polarization retention exhibited negligible loss for up to 1000 s, demonstrating promise for potential nonvolatile memory capable of high–temperature operation. Fatigue behavior also showed a moderate dependence on operating temperature, but the mechanisms of degradation require additional study.

36 MATERIALS SCIENCE↗
DOE OSTI2016

FADING CORONAL STRUCTURE AND THE ONSET OF TURBULENCE IN THE YOUNG SOLAR WIND

Above the top of the solar corona, the young, slow solar wind transitions from low- β , magnetically structured flow dominated by radial structures to high- β , less structured flow dominated by hydrodynamics. This transition, long inferred via theory, is readily apparent in the sky region close to 10° from the Sun in processed, background-subtracted solar wind images. We present image sequences collected by the inner Heliospheric Imager instrument on board the Solar-Terrestrial Relations Observatory ( STEREO /HI1) in 2008 December, covering apparent distances from approximately 4° to 24° from the center of the Sun and spanning this transition in the large-scale morphology of the wind. We describe the observation and novel techniques to extract evolving image structure from the images, and we use those data and techniques to present and quantify the clear textural shift in the apparent structure of the corona and solar wind in this altitude range. We demonstrate that the change in apparent texture is due both to anomalous fading of the radial striae that characterize the corona and to anomalous relative brightening of locally dense puffs of solar wind that we term “flocculae.” We show that these phenomena are inconsistent with smooth radial flow, but consistent with the onset of hydrodynamic or magnetohydrodynamic instabilities leading to a turbulent cascade in the young solar wind.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2018

Machining induced fissures in relation to microstructure of sintered U3Si2 fuel pellets

As uranium silicide (U3Si2) becomes a more desired fuel replacement for uranium dioxide in light water reactors, it is import to understand the fabrication process. Moreover, it is important to understand how the as-sintered microstructure of the fuel pellet affects the final product; uranium silicide fuel pellets are currently fabricated using a powder metallurgy process. Pellet quality and integrity is a concern as any unwanted defects may cause adverse irradiation behavior. Thus, pellets need to remain relatively free of defects (surface chipping, cracking, undesired microstructure, etc.) in order to be placed into a fuel assembly. Recently, it was observed that uranium silicide fuel pellets developed surface fissures on the machined surface after a centerless grinding process. Initial observations indicate a relation between microstructure and machining induced fissures; in essence, fissures on the machined surface are only observed in pellets containing a non-uniform texture (fine grains surrounding coarse grains). Experiments have been focused on determining the cause(s) of the non-uniform texture. Once the cause was determined and grain size was reproduced, samples with a coarse-grained microstructure, along with samples containing a fine-grained microstructure were centerless ground to confirm the relation between surface fissures and microstructure. Samples were also subjected to microscopic analysis, grain size analysis, and x-ray diffraction (XRD).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Super-surface selective nanomembranes providing simultaneous high permeation flux and high selectivity

Superhydrophobic membrane structures having a beneficial combination of throughput and a selectivity. The membrane structure can include a porous support substrate; and a membrane layer adherently disposed on and in contact with the porous support substrate. The membrane layer can include a nanoporous material having a superhydrophobic surface. The superhydrophobic surface can include a textured surface, and a modifying material disposed on the textured surface. Methods of making and using the membrane structures.

42 ENGINEERING↗
DOE OSTI2019

EBSD characterization of metallic nuclear fuel

Grain structure and texture are important in all materials as they influence most mechanical properties. In particular for nuclear materials texture can influence material properties important for reactor performance, such as swelling, yield stress, fracture toughness etc. Moreover such data are of primary importance to develop and validate physics-based models for nuclear fuels based on microstructure evolution during irradiation (e.g. MARMOT). Scanning Electron Microscopy (SEM) coupled with Electron Back Scatter Diffraction (EBSD) has been proven as an effective technique for evaluating grain size, shape, and orientation. However it has been seldom used for nuclear fuels. This has been mostly related to difficulties in handling and preparing such materials for EBSD analyses. Particularly challenging remains sample preparation for metallic irradiated fuels, as they are prone to rapid oxidation. Indeed EBSD analyses require the elimination of any surface defect or oxide layer as the signal arise from 50-100 nm depth in the material. At Idaho National Laboratory (INL) great effort has focused in developing techniques to obtain suitable surfaces for EBSD analyses. In this paper the first results from EBSD analyses obtained from a wide range of nuclear materials will be presented. Sample analyzed included fresh U, U-Zr, Pu-Zr , and U-Mo, including some irradiated fuel.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Electron Beam Powder Bed Fusion Additive Manufacturing of Refractory Metals

The processing of refractory metals via additive manufacturing (AM) presents an opportunity to fabricatecomponents not possible through traditional powder metallurgy techniques. However, processing via AM isextremely challenging and there exist a host of technological limitations still unaddressed. Molybdenumand tungsten are two materials of particular interest for nuclear energy generation applications. Themajority of existing work on the processing of these materials is focused on laser powder bed fusion whereasa smaller body of work exists for electron beam melting AM. In general, material with acceptable densitycan be obtained via both routes however cracking is much more difficult to mitigate against. Strongcrystallographic fiber textures have been observed across a range of refractory systems. In this work wepresent our recent findings on electron beam melting AM of pure tungsten and molybdenum. Wedemonstrate that defect-free material can be obtained in both systems with appropriate processing. Strongbuild direction crystallographic texture fibers are observed in both systems. In molybdenum the fibertexture has direct impact on the resulting tensile behavior. These results demonstrate that electron beamAM is a suitable technology for processing these difficult to fabricate materials.

Fernandez-Zelaia, Patxi↗
DOE OSTI2023

Defect Characterization of Monocrystalline Silicon Solar Cells with Polysilicon Passivated Contact Using Electrically-Detected Magnetic Resonance (EDMR) Spectroscopy

As the c-Si based solar cell efficiencies are approaching over 26%, it is becoming critical to characterize the low concentrations of the defects – as low as 10^10-10^11 cm-3 (for e.g., iron contamination in high-lifetime Ga-doped wafers3 and n-type wafers), and further reduce them. Also, atomistic level understanding of the mechanisms of the low concentration process-induced-defects and reliability limiting defects (such as light and elevated temperature induced degradation, surface passivation degradation) is needed to design the mitigation strategies. The conventional characterization techniques are limited due to their detection limitations. Some of the techniques based on lifetime spectroscopies can still be used for low concentration characterization however, they are based on estimations and theoretical models and hence, indirect and cannot fully reveal information about the microscopic mechanism of the defects. Thus, we present the application of an ultrasensitive magnetic resonance-based technique for the direct spectroscopic detection of the defects in Si PV - electrically detected magnetic resonance (EDMR). In this work, we aim to focus on establishing a process flow for fabrication of minicells with (miniature replica of the larger-area cells) and setting up the routine for EDMR measurements on them with the EDMR instrumentation capability at NREL. For the EDMR measurements, sample size is limited by the dimensions of sample holder tube (width less than 3.2 mm, active area - 20 mm). Thus, we have designed c-Si based minicells with polysilicon (poly-Si) passivated contacts same as the larger-area cells that we fabricate in our group at NREL. We also modified our minicell process flow for fabricating the textured minicells for preserving the texture during processing and taking care of the laser-ablation edge damage which can significantly affect the performance of such small devices. We have achieved comparable performance on these newly fabricated minicells as that of our 4 cm2 devices with same structure (comparable VOC, JSC, FF). We also conducted EDMR measurements on the minicells and observed a distinct EDMR signal at g-value ~2.005 at temperatures 30K and above, as shown in Fig. 2. We associate this signal to the presence of silicon dangling bonds based on the g-value. We also observed an EDMR signal at g-value ~1.998 at temperature ~5K. The origin of this signal is still being investigated. Thus, we show the proof of concept of minicells and EDMR measurements with which we now aim to study some of the unknown defects in silicon solar cell devices.

EDMR↗
DOE OSTI2018

Native Plants in Floodplain in Controlling Hg Flux into East Fork Poplar Creek of Oak Ridge - 18166

Legacy Hg contamination has been identified as the highest priority clean-up risk on the Oak Ridge Reservation (ORR) by the Department of Energy Office of Environmental Management (DOE-EM), Tennessee Department of Environment and Conservation (TDEC), and the US Environmental Protection Agency (EPA). During the 1950's and early 1960's, elemental mercury (Hg) was used to produce enriched Li isotope at the Y-12 National Security Complex (Y-12 Plant) for manufacturing components of various nuclear weapons systems. It is estimated that 350,000 kg of Hg was released to the environment contaminating facilities, soil, sediment, surface water, and groundwater within the boundaries of the Y-12 Plant and the downstream environment (i.e., East Fork Poplar Creek, EFPC). EFPC is a 23-km stream where the headwaters start in the Y-12 Plant, flows through the city of Oak Ridge, and empties into the Clinch River. Although various remediation efforts have reduced Hg fluxes from the Y-12 Plant over the last 25 years, the Hg concentration in water continue to exceed both the regulatory limit (51 ng/L) and the remediation goal (200 μg/L). Perennial grasses as floodplain plants have been successfully employed to control surface runoff and stabilize the floodplain. Hg has been strongly bound to particles suspended with surface runoff. Miscanthus grass is a perennial, tall grass that is adjusted to coarse, fine and medium textured soils. Although it grows best in deep, well-drained floodplain soils it is tolerant of poor to excessive well-drained soils, has an extensive tolerance for acidic to alkaline soils, and tolerates soil textures ranging from sand to clay. These long tangled root systems can reach moisture more deeply than other grasses during drought thus anchoring the plant into the soil. The fine appearance and branching hairs grow to form a dense mat that helps improve soil structure by increasing porosity and adding organic material that helps to bind soil particles together. In compacted or clay soils, spreading roots increase soil porosity by creating fractures in soil aggregates allowing water to penetrate deeper within the subsoil. This study showed that DOE remediation significantly reduced residual Hg to be <400 mg/kg in floodplain. However the residual Hg was mostly present in non-cinnabar mercury which is more bioavailable than cinnabar. The current study also found that Hg transfer flux from floodplain soils through surface soils with trees and grasses under natural rainfall events was an average of 0.28±0.15 μg/L, which was similar to the Hg concentrations in water of EFPC as reported by ORNL. Total Hg concentrations and Hg and speciation in floodplain soils were strongly affected by particle size distribution. Fine particles had higher Hg concentrations rich in cinnabar Hg. Clay particles contained as high as 2000-1600 mg/kg Hg with most Hg as cinnabar Hg, while coarse particles contained less total Hg, dominated by non-cinnabar Hg. Hg speciation in floodplain soil strongly controls its solubility, mobility, and bioavailability in both terrestrial/ aquatic ecosystems and downstream Hg concentrations. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2023

Incorporating dynamic recrystallization into a crystal plasticity model for high-temperature deformation of Ti-6Al-4V

During hot deformation of (α + β) titanium alloys, the simultaneous action of strain and temperature in the (α + β) regime facilitates dynamic recovery, dynamic recrystallization (DRX), and phase transformations via non-equilibrium paths. DRX is manifested in the form of fine recrystallized α or β grains. Here, in the present study, a two-phase crystal plasticity finite element framework (CP-DRX) has been developed which incorporates DRX kinetics into the crystal plasticity (CP) model to predict the flow characteristics of Ti-6Al-4V alloys during thermo-mechanical processing. The CP slip system parameters, as well as elastic properties from both α and β phases of Ti, are calibrated for different strain rate conditions. An EBSD-informed two-phase microstructure representation has been utilized in the CP-DRX framework to explore the time-dependent evolution of DRX microstructure and crystal orientation for different strain rate conditions. The proposed CP-DRX can capture the evolution of crystal orientation and plastic flow stress–strain response of polycrystalline Ti-6Al-4V during the deformation process. Furthermore, the proposed model is able to capture the softening behavior, observed in average stress–strain response from experiments performed using a Gleeble thermomechanical simulator and predict the recrystallization texture.

(α+ β)-Titanium (Ti) Alloys↗
DOE OSTI2022

Nanoscale trace-element zoning in pyrite framboids and implications for paleoproxy applications

Pyrite framboids (spherical masses of nanoscale pyrite) are among the earliest textures of pyrite to form in sediments. It has been proposed that their trace-element (TE) contents can be used to track the TE composition of the water column in which they formed. However, it is not clear how these TEs are associated with the framboidal pyrite grains. For instance, it is important to know whether they are incorporated uniformly or are enriched in different regions of the framboid. Here, we used high-resolution scanning transmission electron microscopy to identify chemical zoning within pyrite framboids. We found that initial, nanoscale pyrite euhedral crystals, which make up the volumetric majority of the framboids, are covered/infilled by later pyrite that templates on the earlier pyrite. Further, this later pyrite is enriched in TEs, suggesting that many TEs are incorporated in pyrite relatively late (during early diagenesis; not in the water column). This observation suggests that although chemical analyses of pyrite framboids may provide ocean-water chemistry trends through time, the details are complex. Specifically, the TEs found in pyrite may be linked to adsorption onto organic matter, detrital material, and authigenic minerals such as Fe- and Mn-oxide phases followed by desorption in the sediments or release via dissolution and incorporation into pyrite as overgrowths on the initial nanoscale euhedral crystals that make up framboids. While the use of pyrite chemistry to understand past ocean conditions remains promising, and even diagenetic additions may not preclude the utility of pyrite for reconstructing ancient ocean conditions, care must be taken in interpretations because the end concentration may be influenced by diagenesis.

58 GEOSCIENCES↗
DOE OSTI2025

Unconventional Anomalous Hall Effect in Hexagonal Polar Magnet Y 3 Co 8 Sn 4

A rare realization of unconventional anomalous Hall effect (UAHE) both below and above the magnetic transition temperature (T C ) in a hexagonal noncentrosymmetric magnet Y 3 Co 8 Sn 4 , using a combined experimental and ab initio calculations. Occurrence of such UAHE is mainly attributed to the reciprocal ($\mathscr{KS}$) topology (i.e., the presence of topological Weyl points at/near the Fermi level), along with some contribution from the topological magnetic texture (at low temperatures), as inferred from the measured field-dependent ac susceptibility. The effect of UAHE on the measured transport behavior however evolves differently with temperature above and below T C = 53 K, suggesting different physical mechanism responsible in the two phases. A unique planar ferrimagnetic ordering is found to be the most stable state with ab-plane as the easy plane below T C . The simulated net magnetization and the moment per Co atom agrees fairly well with the experimentally measured values. A reasonably large anomalous Hall conductivity (AHC) is also observed in both the phases (above and below T C ) of the present compound, which is again not so ubiquitous. In conclusion, the results underscore the family of R 3 Co 8 Sn 4 (R = rare earth) polar magnets as a compelling backdrop for exploring the synergy of magnetism and topological non-trivial electronic states, pivotal for spintronic applications.

Density functional theory calculations↗
DOE OSTI2019

Thermal Cycling and Ratchet Growth of TATB and PBX 9502

The irreversible volume expansion, or ratchet growth, of TATB and PBX 9502 (95 weight% TATB) compactions has been quantified over a wide range of thermal cycles. While the precise TATB texture distributions of these specimen sets are likely different from each other, we believe they are consistent within each set, as the expansion data show reproducibility and consistency. These data provide a baseline characterization of the ratchet growth phenomenon in these materials. The increased expansion that comes with changes in the temperature range of the cycles is quantified, repeated hot cycles growing far more than cold. For thermal cycles above ambient where the temperature range is increased in subsequent cycles, the growth of a given cycle is shown to be dictated by previously-established growth trajectories, and the specimen will grow according to the growth potential associated with the temperature range of the present cycle. Alternating hot-cold cycles greatly enhances the cold-cycle contributions as compared to the growth of cold cycles alone. These “rules” of ratchet growth are first established, then observed to hold true for more complex sequences of hot and cold cycles. Finally, a simple equation is used to parameterize the response of individual data sets.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗
DOE OSTI2018

Temperature-Dependent Magnetic Properties of Electrodeposited CoPtP Alloy Nanowires

CoPtP alloy nanowires, ~ 200 nm in diameter, have been prepared by the electrodeposition method into the pores of a porous anodic aluminum oxide template. X-ray diffraction pattern shows that the wires consist of a mixture of fcc and hcp phases with CoPt (002) and CoPt (221) texture. The coercivity was found to be 1150 Oe at 50 K and 760 Oe at 300 K, when the field was applied parallel to the wire axis. The temperature dependence of coercivity was explained by considering the magnetocrystalline anisotropy and thermal activation effect.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2019

Skyrmion Emergence Mediated by Antiferromagnetic Interlayer Exchange Coupling

Skyrmions are considered as topologically protected magnetic textures; they are covering a large area of applications. In this work, we studied using micromagnetic simulations the emergence of skyrmions in a nanodisk stacked in a FM/NM/FM multilayer system. We show how the skyrmion is formed through the antiferromagnetic interlayer exchange coupling (IEC). We also show the impact of the IEC on skyrmion size in both layers. We try as a conclusion to identify the range of IEC where skyrmions could exist in such systems.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2017

Geometric Limitation and Tensile Properties of Wire and Arc Additive Manufacturing 5A06 Aluminum Alloy Parts

Wire and arc additive manufacture (WAAM), as an emerging and promising technology of metal additive manufacturing, it lacks of experimental works to clarify the feature of geometrical configuration, microstructure and tensile properties, which can be used for further evaluating whether the as-deposited part can be used directly, and providing design reference for structure optimization. Taking 5A06 aluminum alloy additive manufacturing for example, in this paper, the geometric limitation and tensile property criteria are characterized using experimental method. The minimum angle and curvature radius that can be made by WAAM are 20° and 10 mm when the layer width is 7.2 mm. It shows isotropy when loading in build direction and perpendicular one. When loading in the direction of parallel and perpendicular to texture orientation, the tensile properties are anisotropic. The difference between them is 22 MPa.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Corrosion Behavior of Nano-/Ultrafine-Grained Al-0.2 wt.% Sc Alloy Produced by Accumulative Roll Bonding (ARB)

The corrosion behavior of the Al-0.2 wt.% Sc alloy fabricated by the accumulative roll bonding (ARB) process in a 3.5 wt.% NaCl solution was studied using the electrochemical impedance spectroscopy and potentiodynamic polarization techniques. The effect of the microstructural parameters, such as dislocation density, texture, grain boundary, and lattice strain, on the corrosion behavior was also investigated in this study. The results demonstrated that the ARB process can significantly improve the corrosion resistance and modify the corrosion potential to attain higher positive potentials. In addition, the pitting corrosion changed into the lateral spreading of the pits at the seventh and tenth cycles of the ARB process with average grain size of 410 and 370 nm, respectively. The change in the fraction of the high-angle grain boundary during the ARB process is the most important parameter regarding the variation in corrosion type. The average grain size of 410 nm in seventh cycle, as the optimum average grain size, demonstrated the highest corrosion resistance.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Microstructure and Mechanical Properties of Cast Al-5Zn-2Mg Alloy Subjected to Equal-Channel Angular Pressing

In the present work, cast Al-5Zn-2Mg alloy was processed through equal-channel angular pressing (ECAP) in route B{sub C} up to four number of passes. Microstructure and mechanical properties were investigated on processed and unprocessed materials. In cast condition, the material was composed of dendritic structure. After homogenization treatment, large-sized grains were observed. After ECAP processing, significant grain refinement was observed. After ECAP processing, high-density dislocations and high degree of misorientation between the grains were observed. In cast material, rod-shaped precipitates were observed, while, after ECAP processing, spherical-shaped precipitates were observed. ECAP processing leads to a noticeable improvement in the mechanical properties of the material. After four passes, 122% improvement in the microhardness and 135% improvement in the ultimate tensile strength of the material were observed. After three passes, a slight decrease in the mechanical properties was observed. This is attributed to the dissolution of the metastable η′ phase, annihilation of dislocations, dynamic recrystallization and texturing during ECAP processing. Brittle fracture mode was observed in tensile testing cast and homogenized samples. After ECAP processing, fracture mode was changed into shear fracture mode.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Three-Dimensional Additively Manufactured Microstructures and Their Mechanical Properties

Metal additive manufacturing (AM) allows for the freeform creation of complex parts. However, AM microstructures are highly sensitive to the process parameters used. Resulting microstructures vary significantly from typical metal alloys in grain morphology distributions, defect populations and crystallographic texture. AM microstructures are often anisotropic and possess three-dimensional features. These microstructural features determine the mechanical properties of AM parts. Here, we reproduce three “canonical” AM microstructures from the literature and investigate their mechanical responses. Stochastic volume elements are generated with a kinetic Monte Carlo process simulation. A crystal plasticity-finite element model is then used to simulate plastic deformation of the AM microstructures and a reference equiaxed microstructure. Results demonstrate that AM microstructures possess significant variability in strength and plastic anisotropy compared with conventional equiaxed microstructures.

36 MATERIALS SCIENCE↗