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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,081 records · Page 60
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

High-performance LiNi 0.8 Mn 0.1 Co 0.1 O 2 cathode by nanoscale lithium sulfide coating via atomic layer deposition

The commercialization of nickel-rich LiNi 0.8 Mn 0.1 Co 0.1 O 2 (NMC811) has been hindered by its continuous loss of practical capacity and reduction in average working voltage. To address these issues, surface modification has been well-recognized as an effective strategy. Different from the coatings reported in literature to date, in this work, we for the first time report a sulfide coating, amorphous Li 2 S via atomic layer deposition (ALD). Here, our study revealed that the conformal nano-Li 2 S coating shows exceptional protection over the NMC811 cathodes, accounting for the dramatically boosted capacity retention from ~11.6% to ~71% and the evidently mitigated voltage reduction from 0.39 to 0.18 V after 500 charge–discharge cycles. In addition, the Li 2 S coating remarkably improved the rate capability of the NMC811 cathode. Our investigation further revealed that all these beneficial effects of the ALD-deposited nano-Li 2 S coating lie in the following aspects: (i) maintain the mechanical integrity of the NMC811 electrode; (ii) stabilize the NMC electrode/electrolyte interface; and (iii) suppress the irreversible phase transition of NMC structure. Particularly, this study also has revealed that the nano-Li 2 S coating has played some unique role not associated with traditional non-sulfide coatings such as oxides. In this regard, we disclosed that the Li 2 S layer has reacted with the released O 2 from the NMC lattices, and thereby has dramatically mitigated electrolyte oxidation and electrode corrosion. Thus, this study is significant and has demonstrated that sulfides may be an important class of coating materials to tackle the issues of NMCs and other layered cathodes in lithium batteries.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Liquid cadmium cathode performance model based on the equilibrium behaviors of U and Pu in molten LiCl–KCl/Cd system at 500°C

The liquid cadmium cathode is a pyroprocessing technology used for the recovery of group actinide metals from the molten chloride salts that support uranium electrorefining. This article presents a model for the performance of a liquid cadmium cathode based on considerations of salt/alloy equilibrium thermodynamics, Cd-U-Pu phase diagram behaviors, and mass balance constraints. In conclusion, the model demonstrates how the salt/cadmium system responds as incremental additions of uranium are made to the liquid cadmium cathode.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

A pseudo-two-dimensional (P2D) model for FeS 2 conversion cathode batteries

Conversion cathode materials are gaining interest for secondary batteries due to their high theoretical energy and power density. However, practical application as a secondary battery material is currently limited by practical issues such as poor cyclability. To better understand these materials, we have, for this study, developed a pseudo-two-dimensional model for conversion cathodes. We apply this model to FeS 2 – a material that undergoes intercalation followed by conversion during discharge. The model is derived from the half-cell Doyle–Fuller–Newman model with additional loss terms added to reflect the converted shell resistance as the reaction progresses. We also account for polydisperse active material particles by incorporating a variable active surface area and effective particle radius. Using the model, we show that the leading loss mechanisms for FeS 2 are associated with solid-state diffusion and electrical transport limitations through the converted shell material. The polydisperse simulations are also compared to a monodisperse system, and we show that polydispersity has very little effect on the intercalation behavior yet leads to capacity loss during the conversion reaction. Finally, we provide the code as an open-source Python Battery Mathematical Modeling (PyBaMM) model that can be used to identify performance limitations for other conversion cathode materials.

25 ENERGY STORAGE↗
DOE OSTI2024

High-entropy Li-rich layered oxide cathode for Li-ion batteries

High-entropy oxides (HEOs) are emerging as promising cathode materials for Li-ion batteries (LIBs) due to their stable solid-state phase and compositional flexibility. Herein, we investigate the structural and electrochemical properties of a novel non-equimolar high-entropy cathode material, termed high-entropy Li-rich layered oxide (HE-LLO, Li 1.15 Na 0.05 Ni 0.19 Mn 0.56 Fe 0.02 Mg 0.02 Al 0.02 O 1.97 F 0.03 ), in comparison to a pristine Li-rich layered oxide (PR-LLO, Li1.2Ni0.2Mn0.6O2). The incorporation of multiple cations (Na + , Al 3+ , Mg 2+ , Fe 3+ ) and anion (F - ) into HE-LLO introduces compositional diversity, enhancing structural stability through the entropy stabilization effect. Theoretical calculations confirm a significantly higher configurational entropy in HE-LLO compared to PRLLO, supporting its high-entropy nature. Electrochemical evaluations demonstrate that HE-LLO exhibits considerable capacity retention, preserving 76.8 % of its discharge capacity at 0.5C after 200 cycles, compared to only 36.2 % for PR-LLO. Even under high-temperature conditions, HE-LLO outperformed PR-LLO, maintaining 76.1 % of its discharge capacity after 100 cycles at 5C, while PR-LLO retained only 12.4 %. These enhancements are attributed to the improved phase reversibility and higher Li + ion diffusion coefficients of HE-LLO, validated by ex-situ characterizations using a synchrotron X-ray technique, along with density functional theory (DFT) calculations. In conclusion, these findings highlight the promise of non-equimolar HEOs as a novel design strategy for highperformance cathode materials.

25 ENERGY STORAGE↗
DOE OSTI2026

pCAM precursor produced from electroextraction technology and its application in synthesis of NMC 811 cathode material

The synthesis and characterization of LiNi 0.8 Co 0.1 Mn 0.1 O 2 (LNMC811) cathodes produced from recycled hydroxide precursors obtained from spent lithium-ion batteries is evaluated. Two precursor batches (Sample 1 and Sample 2) are prepared using modified recycling processes to examine how residual impurities and processing conditions influence the properties of the regenerated materials. Structural and compositional characterization by X-ray diffraction, ICP and SEM shows that the recycled precursors exhibit layered hydroxide structures containing both α Ni(OH) 2 and β Ni(OH) 2 phases. Trace impurities including sodium, boron, and aluminum are detected and partially mitigated during processing, with boron found to play a beneficial role in electrochemical behavior. Following lithiation with lithium carbonate and lithium hydroxide at 800 °C under an oxygen rich atmosphere, the resulting LNMC811 materials show electrochemical performance comparable to conventionally synthesized cathodes. Sample 2, which contains higher boron levels and improved cation ordering, delivers an initial discharge capacity of 174 mAh g -1 and retains more than 93 percent of its capacity after 50 cycles. The stable cycling behavior and structural integrity of these materials demonstrate that recycled precursors can be converted into high performance layered cathodes and support recycling as a practical and sustainable route for lithium-ion battery manufacturing.

25 ENERGY STORAGE↗
DOE OSTI2017

Nanoparticle-assembled LiMn{sub 2}O{sub 4} hollow microspheres as high-performance lithium-ion battery cathode

Highlights: • The LiMn{sub 2}O{sub 4} hollow microspheres are assembled by LiMn{sub 2}O{sub 4} octahedral nanoparticles. • The LiMn{sub 2}O{sub 4} hollow microspheres exhibit larger diffusion coefficient and better rate performance. • The LiMn{sub 2}O{sub 4} hollow microspheres display longer cycling stability. - Abstract: Spinel LiMn{sub 2}O{sub 4} is an attractive cathode material for rechargeable lithium-ion batteries. However, its cycling and rate performance need further improvement. Herein, we present a novel LiMn{sub 2}O{sub 4} hollow microsphere cathode fabricated via a simple solid-state reaction utilizing MnO{sub 2} hollow microspheres and LiOH·H{sub 2}O as the reactants. Interestingly, the as-prepared LiMn{sub 2}O{sub 4} hollow microspheres are assembled by LiMn{sub 2}O{sub 4} octahedral nanoparticles with exposed {111} planes, exhibiting abundant void spaces for the stress buffering and larger diffusion coefficient (1.570 × 10{sup −7} cm{sup 2} s{sup −1}) for fast lithium ion transfer as compared to the simply aggregated LiMn{sub 2}O{sub 4} nanoparticles. As a result, the LiMn{sub 2}O{sub 4} hollow microspheres exhibit much improved cycling stability and deliver a specific discharge capacity of 86.3 mAh g{sup −1} at a high rate of 10C, higher than that of the aggregated LiMn{sub 2}O{sub 4} (73.9 mAh g{sup −1}). Our work suggests that the electrochemical performance of LiMn{sub 2}O{sub 4} cathode can be manipulated by the design of unique hollow sphere structure.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Integrated carbon cloth supported LiFePO4/N-C films as high-performance cathode for lithium ion batteries

Highlights: • Construct carbon cloth supported LiFePO{sub 4}/N-C films via hydrothermal. • The LiFePO{sub 4}/N-C films show high capacity and good cycles. • Carbon cloth and N-C layer work together to provide fast ion/electron transfer. - Abstract: Fabricating advanced cathode is critical for the development of high-performance lithium ion batteries (LIBs). In this work, we develop a facile hydrothermal method for construction of LiFePO{sub 4}/N-C films on the carbon cloth forming integrated binder-free cathode. The LiFePO{sub 4}/N-C films are composed of interconnected nanoscale LiFePO{sub 4}/N-C particles with diameters of 100–200 nm. High porosity and good adhesion are obtained in the carbon cloth supported LiFePO{sub 4}/N-C films (CC + LiFePO{sub 4}/N-C films). As compared to the LiFePO{sub 4}/C powder nanoparticles, the CC + LiFePO{sub 4}/N-C films show much better electrochemical properties with higher capacities, smaller polarization and better high-rate cycling life. A high capacity of 169 mAh g{sup −1} at 1C is achieved for the carbon cloth supported LiFePO{sub 4}/N-C films, superior to the LiFePO{sub 4}/C powder nanoparticles (154 mAh g{sup −1} at 5C). This enhancement is owing to the unique integrated porous architecture and N-C coating. Our work shows a new way to construct integrated cathode for application in LIBs.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Chloride ion-doped polypyrrole nanocomposite as cathode material for rechargeable magnesium battery

Highlights: • Chloride ion-doped polypyrrole nanocomposite is firstly developed as new cathode for rechargeable magnesium battery. • Reversible redox reactions of nitrogen species in nanostructured polypyrrole in RMB system are proved. • More than 95 mAh g{sup −1} capacity and a high Coulombic efficiency of about 96% are delivered. - Abstract: We report a chloride ion-doped polypyrrole/carbon nanotube (PPyCl/CNTs) nanocomposite as new cathode material for rechargeable magnesium battery. The PPyCl/CNTs nanocomposite with amorphous structure, uniform chlorine distribution and large specific surface area shows reversible electrochemical energy storage upon redox reaction of nitrogen species. The structural configuration of PPyCl by the incorporation of CNTs contributes to significant improvement in the electrochemical performance. More than 95 mAh g{sup −1} capacity and a high Coulombic efficiency of about 96% are delivered. This study offers a promising way for designing new cathode for rechargeable magnesium batteries.

25 ENERGY STORAGE↗
DOE OSTI2018

Graphene foam supported LiFePO4 nanosheets composite as advanced cathode for lithium ion batteries

Highlights: • Construct self-supported porous LiFePO{sub 4}/GF composite film. • Porous LiFePO{sub 4}/GF composite film show superior cycling life. • Hierarchical porous nanosheets structure boost fast electron/ion transfer. - Abstract: Smart design of advanced cathode plays a significantly important role for the development of high-performance lithium ion batteries (LIBs). In this work, we synthesized a new kind of LiFePO{sub 4}/Graphene foam (LFP/GF) integrated binder-free cathode via chemical vapor deposition (CVD) + hydrothermal method. The LFP is composed of interconnected LiFePO{sub 4} nanosheets with numerous nanopores of 50–500 nm. High porosity and good adhesion endow LiFePO{sub 4}/GF film superior electrochemical properties with remarkable high-rate capacities, small polarization and stable cycling life. A high-rate capacity of 110 mAh g{sup −1} at 24 C is obtained for the LiFePO{sub 4}/GF composite. Moreover, a high capacity retention of 95% is acquired after 160 cycles. This enhancement is due to the unique integrated porous LiFePO{sub 4} nanosheets and good support of graphene foam providing fast ion/electron transfer. Our work displays a new insight in constructing integrated cathode for application in high-performance LIBs.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Property optimization for strontium-rich lanthanum chromium ferrite cathodes: A demonstration of lanthanide replacement effect

Highlights: • The structure of Ln{sub 0.3}Sr{sub 0.7}Fe{sub 0.7}Cr{sub 0.3}O{sub 3-δ} (Ln = La, Pr, Nd, Sm) was investigated. • The electrical conducting, thermal expansion and catalytic properties were inspected. • The properties changes with the size of the lanthanide cations were diagnosed. • Modulating the A-site dimension was effective for optimizing the overall properties. • Sm{sub 0.3}Sr{sub 0.7}Fe{sub 0.7}Cr{sub 0.3}O{sub 3-δ} was identified to be a promising IT-SOFC cathode material. - Abstract: The structure, electrical conducting, thermal expansion and electrocatalytic properties of Ln{sub 0.3}Sr{sub 0.7}Fe{sub 0.7}Cr{sub 0.3}O{sub 3-δ} (Ln = La, Pr, Nd, Sm) perovskites were investigated to evaluate their potential for cathodes of intermediate temperature solid oxide fuel cells (IT-SOFCs). Reducing the size of the lanthanide cations enhanced the deformation of the perovskite structures and decreased the dimension of the primitive unit cells. Meanwhile, the oxygen nonstoichiometry (δ) values at elevated temperatures slightly increased. The electrical conductivity degraded with smaller lanthanide cation sizes, while the thermal expansion coefficients (TECs) tended to decrease. These property changes were diagnosed with respect to the corresponding structural evolutions. Sm{sub 0.3}Sr{sub 0.7}Fe{sub 0.7}Cr{sub 0.3}O{sub 3-δ} was identified to be the optimal composition after an overall property assessment. This composition exhibited an average TEC (∼14 × 10{sup −6} K{sup −1} between 40 and 1000 °C) compatible with IT-SOFC electrolytes, eligible electrical conductivity and good electrocatalytic activity. The good overall properties of Sm{sub 0.3}Sr{sub 0.7}Fe{sub 0.7}Cr{sub 0.3}O{sub 3-δ} demonstrate that this composition is a promising cathode material for IT-SOFCs.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Realizing continuous cation order-to-disorder tuning in a class of high-energy spinel-type Li-ion cathodes

Conventional Li-ion cathode materials are dominated by well-ordered structures, in which Li and transition metals occupy distinct crystallographic sites. Here, we show in this paper that profoundly new degrees of freedom for the optimization of electrochemical properties may be accessed if controllable cation disorder is introduced. In a class of high-capacity spinel-type cathode materials, we identify cation to anion ratio in synthesis as a key parameter for tuning the structure continuously from a well-ordered spinel, through a partially ordered spinel, to rocksalt. We find that the varying degree of cation disorder modifies the voltage profile, rate capability, and charge-compensation mechanism in a rational and predictable way. Our results indicate that spinel-type order is most beneficial for achieving high-rate performance as long as the cooperative 8a to 16c phase transition is suppressed, while more rocksalt-like disorder facilitates O redox, which can increase capacity. Our findings reveal an important tuning handle for achieving high energy and power in the vast space of partially ordered cathode materials.

25 ENERGY STORAGE↗
DOE OSTI2023

Stabilizing Ni-rich layered cathode for high-voltage operation through hierarchically heterogeneous doping with concentration gradient

High-nickel LiNi x Mn y Co 1-x-y O 2 (NMC) cathodes have demonstrated superior energy density, yet their stability is compromised under high voltage conditions. To address this, here we propose a strategy of heterogeneous doping with a concentration gradient, specifically through Sr–Zr co-modification. We synthesized Ni-rich NMC particles featuring several micron-sized secondary particles composed of micron-sized primary grains. This design aims to harness the structural robustness of single-crystalline grains and the favorable diffusion kinetics of polycrystalline secondary particles. Systematic characterization using a combination of electrochemical measurements and synchrotron analytics reveals an intriguing pattern of hierarchically heterogeneous Sr–Zr co-doping. It demonstrates a depth-dependent concentration gradient at the secondary particle level and competing dopant segregation over the buried grain boundaries. This unique characteristic creates opportunities for enhancing battery performance, particularly by optimizing precursors and implementing advanced modulation techniques. We also investigate the dissolution and precipitation of the cathode's transition metal cations upon high-voltage cycling. These insights suggest that a tailored compositional variation can be a viable approach to effectively design the next-generation high-Ni NMC cathode materials for high-voltage lithium batteries.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Current Status and Future Directions of All-Solid-State Batteries with Lithium Metal Anodes, Sulfide Electrolytes, and Layered Ternary Oxide Cathodes

All-solid-state batteries (ASSBs) offer great promise as a next-generation energy storage technology with higher energy density, wider operating temperature range, and improved safety for electric vehicles. ASSBs employing lithium metal anodes (Li), sulfide-based solid-state electrolytes (SSE), and Ni-rich layered transition metal oxide cathodes (LiMO 2 , M = Ni, Mn, Co, Al) are particularly promising due to its superior electrochemical performance compared to other solid-electrolyte systems. However, the battery cycle life at high cathode mass loading and high current is still limited because the failure mechanism is not fully understood. Lithium dendrite growth at the anode or inside a solid electrolyte still represents as a serious risk of cell failure. Interfacial resistance increases attributed to electrolyte decomposition and interfacial void formation at both cathode–electrolyte and anode–electrolyte interfaces lead to gradual capacity fading. In this Review, we present the fundamental challenges and recent scientific understandings of each component in ASSBs. The novel diagnostic tools for these components, especially the interfaces buried under the surface that are often hard for characterization are mainly examined. Lastly, we offer a perspective for future research directions. We hope this Review will provide a timely snapshot of state-of-the-art research progress in ASSBs to accelerate the development of ASSBs.

25 ENERGY STORAGE↗
DOE OSTI2022

Hydrogen bonds enhanced composite polymer electrolyte for high-voltage cathode of solid-state lithium battery

Polymer electrolyte is one of the important components for developing advanced solid-state lithium batteries (SSLBs). However, the narrow electrochemical stability window restricts the practical application with high-voltage cathodes. In this study, a series of composite solid electrolytes (CSEs), possessing both wide electrochemical stability window (up to 5.0 V vs. Li + /Li) and high ionic conductivity (over 1.35×10 -3 S/cm at 25 °C), were reported by integrating SiO 2 nanoparticles into poly(vinyl ethylene carbonate) polymer electrolyte. The enhanced anti-oxidation performances are mainly caused and confirmed by the local intermolecular interactions of hydrogen bonds in CSE. Based on this CSE, the SSLBs with LiCoO 2 cathode present good cycle stability at high voltage, and the capacity retention with 4.5 V cut-off voltage is about 94% after 200 cycles. This work not only proves the importance of intermolecular interactions in CSE, but also provides an effective method for achieving high-energy SSLBs with enhanced interface compatibility between polymer electrolyte and highvoltage cathodes

25 ENERGY STORAGE↗
DOE OSTI2022

Stable all-solid-state sodium-sulfur batteries for low-temperature operation enabled by sodium alloy anode and confined sulfur cathode

All-solid-state sodium-sulfur (Na-S) batteries are promising for stationary energy storage devices because of their low operating temperatures (less than 100 °C), improved safety, and low-cost fabrication. Using Na alloy instead of Na metal as an anode in Na-S batteries can prevent dendrite growth and improve interfacial stability between the anode and solid electrolytes to achieve long-cycling stability. A high-sulfur content cathode possessing high sulfur utilization is also important to enable an energy-dense Na-S battery. In this work, we studied Na-Sb and Na- Sn alloy anodes and demonstrated the superiority of Na 3 Sb alloy undergoing a stable Na alloying/dealloying process at 0.04 mA cm -2 for over 500 hours. Combining the optimized Na3Sb alloy anode with sulfur-carbon composites prepared by the vapor deposition approach, the full cell shows a high sulfur specific capacity and improved rate performance. Moreover, the all-solid-state Na alloy-S battery can deliver a high initial discharge specific capacity of 1377 mAh g -1 and maintain good capacity retention of 70 % after 180 cycles at 60 °C. Further, post-cycle characterizations show that both the anode and cathode perform a reversible discharge/charge process after the 1st cycle, and the cathode undergoes significantly rearranged distributions of carbon and solid-state electrolytes after 180 cycles due to severe volume change induced by repeated sodiation/desodiation process.

25 ENERGY STORAGE↗
DOE OSTI2023

Rational synthesis of high-performance Ni-rich layered oxide cathode enabled via probing solid-state lithiation evolution

Lithium (Li)-ion batteries using nickel (Ni)-rich layered oxide cathode have been pursued with interest due to high practical energy density. A fundamental understanding of the reaction pathways and structural evolution of the solid-phase synthesis of these materials is crucial for their rational design and process development for mass production. In this work, structural evolution during solid-state synthesis was traced via in situ technique, with a particular emphasis on the lithiation reaction and migration of transition metal (TM) ions. The sintering process is governed by the competitive relationship of decomposition and lithiation reactions, which can be regulated through temperature windows. Controlling the melting point of the Li sources, as well as their affinity to cathode precursors, is highly desired to maintain the layered ordering of TM ions throughout the whole synthesis process, which simplifies the manufacturing process and improves the quality of the manufactured cathode material.

25 ENERGY STORAGE↗
DOE OSTI2023

Structure design enables stable anionic and cationic redox chemistry in a T2-type Li-excess layered oxide cathode

Coupled with anionic and cationic redox chemistry, Li-rich/excess cathode materials are prospective high-energy-density candidates for the next-generation Li-ion batteries. However, irreversible lattice oxygen loss would exacerbate irreversible transition metal migration, resulting in a drastic voltage decay and capacity degeneration. Herein, a metastable layered Li-excess cathode material, T2-type Li 0.72 [Li 0.12 Ni 0.36 Mn 0.52 ]O 2 , was developed, in which both oxygen stacking arrangement and Li coordination environment fundamentally differ from that in conventional O3-type layered structures. By means of the reversible Li migration processes and structural evolutions, not only can voltage decay be effectively restrained, but also excellent capacity retention can be achieved upon long-term cycling. Moreover, irreversible/reversible anionic/cationic redox activities have been well assigned and quantified by various in/ex-situ spectroscopic techniques, further clarifying the charge compensation mechanism associated with (de)lithiation. These findings of the novel T2 structure with the enhanced anionic redox stability will provide a new scope for the development of high-energy-density Li-rich cathode materials.

25 ENERGY STORAGE↗
DOE OSTI2015

Surface-modified Li[Li 0.2 Ni 0.17 Co 0.07 Mn0.56]O 2 nanoparticles with MgF 2 as cathode for Li-ion battery

Li-rich layered materials hold lots of promise as cathode for next-generation high performance Li-ion batteries. Here, surface-modified layer-structured Li[Li 0.2 Ni 0.17 Co 0.07 Mn 0.56 ]O 2 (Li-rich) nanoparticles are employed as cathode for Li storage and transport studies. Moreover, our results demonstrate that 1 wt.% MgF 2 -modified Li-rich electrode exhibits the best cycling capability, with capacity retention ratio of 86% after 50 cycles, much higher than that of pristine one (only 66%). In the meantime, the 1 wt.% MgF 2 surface modified Li-rich electrode shows superior rate performance and thermal abuse treatments as well. Subsequent investigation indicates that the coated MgF 2 layer can suppress the undesirable growth of solid electrolyte interphase (SEI) film and enhance the structure stability upon cycling. Finally, this coating technique provides the potentially rewarding avenue towards the development of high capacity Li-ion cathodes.

25 ENERGY STORAGE↗